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Installation and Operational Instructions for

 

ROBA

®

-brake-checker plus DC Type 028.600.2 

(B.0286002.EN)

your reliable partner

02/10/2018 TF/GF

Page 10 of 10

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

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10

Malfunctions / Breakdowns

Standards

Product standard 
VDE 0160

 

/

 

DIN EN 50178:1998-04

 

 Electronic equipment for use in power installations

EMC inspections 
EN 61000-6-2:2006-03  

Interference immunity

EN 61000-6-4:2007-09  

Interference emission

EN 61000-6-3:2011-09  

 Interference emission for living area

Insulation coordination  
acc. VDE 0110 / EN 60664:2008-01
Degree of pollution 2
Rated insulation voltage 63 VDC

Reliability nominal values 
SN 29500, T = 60 °C / failure rates, components
EN ISO 13849-1

Disposal

Electronic Components

Products which have not been disassembled can be disposed of under Code No. 160214 (mixed materials) or components under Code No. 
160216 (Code No. acc. 200/532/EC), or can be disposed of by a certified disposal firm.

Malfunction

Possible Causes

Measure

Brake does not release

No supply voltage available

Check voltage on input terminal

Brake line interrupted

Check brake supply line (check passage)

Line voltage drop on long line

Check the brake voltage

Air gap not okay

Check and adjust air gap

No signal

Brake is not permitted

Use released brake

Brake is worn

Open and clean the brake, check the air gap; 

replace the brake if necessary

Incorrect input voltage polarity

Check input voltage and rotate if necessary

Error (continuous 

signal)

Brake release is not recognised

Check: Brake is not permitted

Incorrect monitoring module (brake nominal voltage)

Brake drop-out is not detected

Brake is not permitted

Check the function of the monitoring module

Break voltage drop

Check network stability and reinstate it

Unit temperature over 90 °C

Check ambient temperature and, if necessary, 

improve the cooling.

Warning

Coil temperature of the brake too high

Check effective coil power, ext. Temperature, friction 

power

Wear

Replace rotor

Supply voltage too low

Check and, if necessary, increase supply/output 

voltage of the monitoring module; check line length

Clock frequency or P

(coil nominal 

capacity) too high

Lower clock frequency or P

N

 (coil nominal capacity)

Unit temperature over 85 °C

Check ambient temperature. Check clock frequency 

and P

N

.

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10

Содержание ROBA-brake-checker plus DC 028.600.2

Страница 1: ...duct until you have ensured that the machine accords with the regulations stated in the directive Guidelines on the ATEX Directive Without a conformity evaluation this product is not suitable for use in areas where there is a high danger of explosion For application of this product in areas where there is a high danger of explosion it must be classified and marked according to Directive 2014 34 EU...

Страница 2: ... possible that the signal and error outputs do not correspond to the expected state plausibility Dimensions mm CAUTION The ROBA brake checker with integrated DC side disconnection is not suitable for being the only safety disconnection in applications 66 48 4 61 89 4 5 6 31 5 19 3 36 5 22 8 6 42 3 20 96 Ø3 Ø3 5 20 Application ROBA brake checker plus DC monitoring modules are used to supply permitt...

Страница 3: ...tening torque for screws 0 4 Nm Ambient temperature C 25 to 70 Storage temperature C 40 to 105 Conformity markings Protection IP20 Installation conditions The installation position can be user defined Please ensure sufficient heat dissipation and air convection Do not install near to sources of intense heat Preventative function monitoring Through the monitoring of different parameters the ROBA br...

Страница 4: ...voltage 5 Contact 1 External fast switch off 6 Contact 2 External fast switch off Electrical Connection Control terminal 11 IN Mode Input IN 12 Reset Input RST 13 Start input START 14 Fast slow Input F S 15 Error output max 100 mA ERR 16 Signal output max 100 mA OUT PLC IN OUT 24VDC 1 2 3 4 5 6 11 12 13 14 15 16 PLC IN OUT 24VDC 1 2 3 4 5 6 11 12 13 14 15 16 4 5 6 Wiring Example Wiring Example ext...

Страница 5: ...low Deactivated On activating the reset procedure the ROBA brakechecker restarts and as a result all pending signals ERROR are deleted 24 VDC high Activated tB 200 ms Boot time tC 400 ms Calibration time tR 600 ms Reset time tP 10 100 ms Pulse time must be less than 100 ms greater than 10 ms Output t t UOUT UI ERR RST tR tB tC tP OUT 16 0 VDC low Brake is not energised movement of the armature dis...

Страница 6: ...t switch off If short engagement times are desired fast switching should be used FAST Here the ROBA brake checker monitoring module limits the switch off voltage to approx 60 VDC DC side disconnection is signalized by the red light emitting diode flashing at the moment of switch off Optional customer side External fast switch off An electrical and secure disconnection of the brake can be guarantee...

Страница 7: ... 600 0 50 100 150 200 250 For brakes which do not require overexcitation the holding voltage may be lower than the nominal voltage e g on power reduction to reduce the coil temperature Cycle frequency In order to prevent thermal overload an upper cycle limit must be observed for especially high performance brakes in operation with fast switch off Cycles Minute Braking performance P 24 VDC Device F...

Страница 8: ... module must not be exceeded otherwise the coil and the ROBA brake checker monitoring module may fail due to thermal overload U UO UN UH T ton toff tO tN t Calculations P W RMS coil capacity dependent on switching frequency overexcitation and duty cycle P PO x tO PN x tN T PN W Coil nominal capacity catalogue values Type tag PO W Coil capacity on overexcitation PO UO x PN UN PH W Coil capacity at ...

Страница 9: ...r reliable partner 02 10 2018 TF GF Page 9 of 10 Chr Mayr GmbH Co KG Eichenstraße 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com 9 9 Functional sequence diagram Start Input Switch off F S Input Output current Warning Fast switch off Slow switch off Error Output volt age Signal Output ERROR Output 9 9 ...

Страница 10: ...s not release No supply voltage available Check voltage on input terminal Brake line interrupted Check brake supply line check passage Line voltage drop on long line Check the brake voltage Air gap not okay Check and adjust air gap No signal Brake is not permitted Use released brake Brake is worn Open and clean the brake check the air gap replace the brake if necessary Incorrect input voltage pola...

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