Mayr EAS-Compact 49 Series Скачать руководство пользователя страница 1

Installation and Operational Instructions for EAS

®

-compact

®

 

 

Ratchetting clutch,  Type 49_._ _0._ 

Size 4

 

Synchronous clutch, Type 49_._ _5._ 

Size 4

 

(B.4.14.4.EN)

 

17/03/2021 TK/GC/NU

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 1 of 22 

www.mayr.com

E-Mail

[email protected]

 

 

Please read these Operational Instructions carefully and follow them accordingly!

 

Ignoring these Instructions may lead to malfunctions or to clutch failure, resulting in damage to other parts. 

 
 

Contents 

Page 1:

  - Contents 

Page 2:

  - Safety and Guideline Signs 

 

- Safety Regulations 

Page 3:

  - Clutch Illustrations (Variants) 

Page 4:

  - Parts List 

Page 5:

  -

 

General Technical Data 

Page 6:

  -

 

Technical Data Type 494._ _ _._ 

Page 7:

  -

 

Technical Data Type 496._ _ _._ 

Page 8:

  - Design 

 

- Scope of Delivery / State of Delivery 

 

- Function 

Page 9:

  - Output Elements Installation 

Page 10:

  - Cup Spring Layering 

 

- Mounting the Clutch onto the Shaft 

 

- De-installation of the Cone Bushings and Shrink Disks 

Page 11:

  - Shaft Installation via Key Connection 

 

- Joining Both Clutch Components Type 494._ _ _._  

 

- Joining Both Clutch Components Type 496._ _ _._ 

Page 12:

  - Permitted Shaft Misalignments 

 

- Clutch Alignment 

Page 13:

  - Torque Adjustment 

 

- Changing the Torque 

Page 14:

  - Limit Switch Installation 

Page 15:

 - Clutch Dimensioning for ROBA

®

-DS Mounted Couplings 

Page 16:

 - Clutch Dimensioning for ROBA

®

-ES Mounted Couplings 

Page 17:

 - Clutch Dimensioning for ROBA

®

-ES Mounted Couplings 

Page 18:

 - Maintenance and Maintenance Intervals 

 

- Disposal 

Page 19:

  - Malfunctions / Breakdowns Type 490._ _ _._ 

Page 20:

  - Malfunctions / Breakdowns Type 494._ _ _._ 

Page 21:

  - Malfunctions / Breakdowns Type 494._ _ _._ 

Page 22:

  - Malfunctions / Breakdowns Type 496._ _ _._ 

 
 

Attachment:

 

Adjustment Diagram 

 

 

Содержание EAS-Compact 49 Series

Страница 1: ...6 _ _ _ _ Page 8 Design Scope of Delivery State of Delivery Function Page 9 Output Elements Installation Page 10 Cup Spring Layering Mounting the Clutch onto the Shaft De installation of the Cone Bush...

Страница 2: ...cifications and are operationally safe at the time of delivery Without a conformity evaluation this product is not suitable for use in areas where there is a high danger of explosion This statement is...

Страница 3: ...4 4 EN 17 03 2021 TK GC NU Chr Mayr GmbH Co KG Eichenstra e 1 D 87665 Mauerstetten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 3 of 22 www mayr com E Mail public mayr mayr com Type 494 _1_ _...

Страница 4: ...32 2 Clamping hub 6 Deep groove ball bearing 32 3 Key hub 7 Locking ring 33 Cap screw 8 Steel ball 34 Cap screw 9 Cup spring 36 Set screw 10 Type tag 38 Shrink disk 11 Cone bushing 12 Hexagon head sc...

Страница 5: ...9_ 6_ _ _ Size Maximum torque MG Nm Inspection dimension a Fig 1 at approx 70 MG mm Dimension b Fig 1 mm Maximum torque MG Nm Inspection dimension a Fig 1 at approx 70 MG mm Dimension b Fig 1 mm 4 300...

Страница 6: ..._ 6 green elastomeric element 64 Sh D Size TKN Nm TK max Nm TKN Nm TK max Nm TKN Nm TK max Nm 4 900 1800 1040 2080 1250 2500 Table 8 Transmittable torques TR Nm on clamping hubs frictional locking It...

Страница 7: ...sh free shaft coupling Size Respective ROBA DS Size Shrink disk hub Key hub Type 496 _ _ _ _ Type 496 _1_ _ mm Type 496 _2_ _ mm TKN Nm TKS Nm 4 100 55 90 35 70 1600 2400 Table 12 Transmittable torque...

Страница 8: ...ding to the Parts List as well as the state of delivery immediately after receiving the goods mayr will take no responsibility for belated complaints Please report transport damage immediately to the...

Страница 9: ...transferred from the output element onto the clutch pressure flange 2 The EAS compact with a long protruding hub Type 490 _ _ _ 1 Fig 2 is recommended for extremely wide output elements or for element...

Страница 10: ...in the catalogue Mount the clutch or clutch hubs onto both shaft ends using a suitable device and bring it them into the correct position Tighten the tensioning screws 12 of the cone bushing 11 in 2...

Страница 11: ...w 37 for hub 19 2 see Fig 1 on page 3 Fig 6 on page 11 and Table 13 on page 7 Joining Both Clutch Components 1 32 for Type 494 _ _ _ _ Figs 1 and 7 The flexible elastomeric element 31 is pre tensioned...

Страница 12: ...clutch operation at nominal torque an ambient temperature of 30 C and an operating speed of 1500 rpm If the clutch is operated in other or more extreme operating conditions please observe the dimensi...

Страница 13: ...set screws 14 clockwise causes a reduction in torque Turning them anti clockwise causes an increase in torque You should be facing the adjusting nut 4 as shown in Fig 11 Even if the customer does not...

Страница 14: ...mayr com Limit Switch Installation The switching direction arrow on the housing lid of the mechanical limit switch faces in the direction of the adjusting nut 4 or in the thrust washer 3 stroke direct...

Страница 15: ...TKN acc Table 11 Please also observe the height and type of start up impacts or sporadic load impacts As individual events these may not exceed the stated clutch peak torque TKS TS TKS acc Table 11 Th...

Страница 16: ...curs at the same time please observe Fig 9 page 12 4 Frictional locking inspection on hub connection TR Tmax Tmax is the maximum torque occurring in the coupling For values for TR see Tables 8 and 9 o...

Страница 17: ...ive side load side power TR Nm Transmittable torque frictional locking Tables 8 9 and 12 TAS AW Nm Excitational torque drive end TLS LW Nm Excitational torque load side TN Nm System torque TW Nm Syste...

Страница 18: ...sing must only be carried out at the place of manufacture or by specially trained personnel For greasing please use NLGI Class 1 5 grease with a basic oil viscosity of 460 mm2 s at 40 C e g Mobilith S...

Страница 19: ...the place of manufacture Adjusting nut has changed position Worn clutch Clutch does not release on overload Incorrect torque adjustment 1 Set the system out of operation 2 Check whether foreign bodies...

Страница 20: ...d correct if necessary Tensioning and clamping screws or locking set screw for axial hub securement or Connection screws are loose 1 Set the system out of operation 2 Check the coupling alignment 3 Ti...

Страница 21: ...elastomeric element 3 Check the clutch parts and replace if damaged 4 Insert a new elastomeric element install clutch components 5 Check the alignment and correct if necessary 6 Make sure that furthe...

Страница 22: ...r tighten the locking set screw and secure it against self loosening using sealing lacquer 4 Check the clutch for wear Disk pack breakage Disk pack breakage due to high load impacts overload 1 Set the...

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