Tidland D3 Differential Air Shaft
Installation, Operation and Maintenance Manual
EN
For use with Tidland Serial Numbers 651931 and after
Includes Appendices for earlier shaft models
MI 638671 1 Q
TIDLAND WINDING SOLUTIONS
Страница 1: ...Differential Air Shaft Installation Operation and Maintenance Manual EN For use with Tidland Serial Numbers 651931 and after Includes Appendices for earlier shaft models MI 638671 1 Q TIDLAND WINDING...
Страница 2: ...rnings and instructions marked on the product and on the PSDS 5 Inspect the shaft for wear and or other safety and functional deficiencies daily before each use 6 Wear safety glasses or proper eye pro...
Страница 3: ...10 When Winding is Complete 10 Maintenance 11 General Information 11 Maintenance Schedule 11 Shaft Care 11 Polyurethane Bladders 11 Poron Springs 11 Wear Bars 11 Exhaust Bleeder Valve 12 Cleaning 12...
Страница 4: ...rization Request at www maxcessintl com returns RECOMMENDED TOOLS Clean non lubricated air supply 0 40 psi 0 0 2 8 bar for proper operation Tidland Inflation Tool P N 128052 Tidland Air Release Tool a...
Страница 5: ...RT NUMBER WEAR BAR SEE NOTE BELOW NOMENCLATURE AND PART NUMBERS Air valve locations vary for the Tidland Equalizer Model D3 Differential Air Shaft See page 9 for complete instructions on inflation seq...
Страница 6: ...638671 1 Q Page 6 ASSEMBLY DIAGRAM AND PART NUMBERS Tray Assembly See Appendix B for shaft serial numbers up to and including 651018 Spacer UHMW part profile changed with serial number XXXXXX but it d...
Страница 7: ...our application How it Works As operating air pressure is applied to the shaft the factory set inlet valve causes a drop in pressure as air enters the bladder The exhaust bleeder valve controls the am...
Страница 8: ...t Do not operate shaft with missing valves A muffler may be installed on the exhaust bleeder valve outlet to reduce noise A slight hiss may be audible this indicates that the Pressure Control Valve Sy...
Страница 9: ...ure both bladders are completely deflated 2 Install cores on shaft At the Rotary Union Air Supply 3 Using clean non lubricated air inflate the tension element bladder with a constant air source at a p...
Страница 10: ...Pressure Overspeed Limits Maintaining Safe Temperature for Plastic Components 70 Ambient 20 40 60 80 100 120 140 160 180 200 220 240 260 15 20 25 30 35 40 45 50 PRESSURE psi OVERSPEED rpm Overheating...
Страница 11: ...bladder will be secured under the element end clamps b Always cut the bladders square across the end bladders cut at an angle are at risk for leaks c Ensure that the element end clamp screws are tight...
Страница 12: ...ve carefully back the needle valve all the way out of its housing counterclockwise 5 Using compressed air blow dust and debris out of the valve 6 Carefully reinstall the needle valve in the housing 7...
Страница 13: ...shaft Configurations vary 2 Remove the two plastic rods that hold the selected tray in place Grasp the protruding end of the rod with small pliers and pull it out 3 Remove the socket head capscrews t...
Страница 14: ...bs 2 37 Nm 2 Push and gently pull on the tension segment strip to slide it out of the tray Use care not to tear the fragile Poron spring material 3 On the bottom side of the tray remove the retainer r...
Страница 15: ...nt of LOCTITE 242 during reassembly Shaft and Tray Maintenance 1 After the tension segment tray has been removed clean the shaft slot using a soft cloth A mild solvent such as rubbing alcohol may be u...
Страница 16: ...installed onto the air fitting to secure it to the tray Do not over tighten or the bladder will distort which may result in leaks Note If your shaft does not use an o ring on the bushing wipe the exte...
Страница 17: ...clamp 5 On the underside of the tray install the retainer ring to secure the air fitting 6 Install plastic spacer as shown 7 Install the upper element end clamp with two flathead cap screws in the out...
Страница 18: ...to remove the plastic strip before installing the remaining element end clamp 4 When the tension segment strip has been completely loaded into the tray install the short plastic spacer in the directio...
Страница 19: ...s the rod goes into the shaft 6 Install the shaft journal or end cap Shaft end cap configurations vary Use LOCTITE 242 on bolt threads and tighten to specifications for your shaft material Aluminum 5...
Страница 20: ...t Bladder s not deflated properly Use Tidland Air Release tool to deflate bladder s Tension segments jammed with core dust or debris Cut web and cores from shaft use compressed air to remove dust and...
Страница 21: ...web shrinkage e g stretchable materials Cut web and core from shaft Core residue binding core to shaft Cut web and core from shaft Use a rag damp with small amount of mild solvent such as rubbing alco...
Страница 22: ...t body wrap it with a piece of tape After the tension segment tray has been removed clean the shaft slot using a soft cloth A mild solvent such as rubbing alcohol may be used sparingly make sure shaft...
Страница 23: ...www maxcessintl com Tidland D3 Differential Air Shaft MI 638671 1 Q Page 23 APPENDIX B For use with Tidland D3 Serial Numbers up to and including 651018...
Страница 24: ...6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu CHINA Tel 86 756 881 98398 Fax 86 756 881 9393 sales maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 388...
