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CALIBRATION

www.maxcessintl.com

DLCA NET-IP65-ECAT

MI 850A366 1

Page 38 of 44

7.3

Calibration errors returned

Value

Error description and solution

0x00

Calibration was successful. No Errors found.

0x01

Signal read by the amplifier is too large when maximum tension is applied.
This is caused by maximum tension being too large. Reduce maximum
tension.

0x02

Signal read by the amplifier is too small. Too little of the load cell range is
being used, thus the gain is greater than 32:1. Use more of the load cell range
or set maximum tension higher.

0x03

Roller weight too large. Roller weight exceeds 90% of the load cell rating.
Make roller weight smaller.

0x04

Calibration Tension is greater than Maximum Tension. Make Maximum
Tension larger than Calibration Tension.

0x05

Maximum Tension exceeds the load cell rating. Try lower wrap angle, make
roll weight smaller, get higher rated load cells.

Table 5. Calibration errors

Содержание MAGPOWR DLCA NET-IP65-ECAT

Страница 1: ...DLCA NET IP65 ECAT User Manual EN MI 850A366 1 MAGPOWR TENSION CONTROL...

Страница 2: ...13 3 3 3 Ethernet cable 14 4 0 LED INDICATORS 15 5 0 COMMUNICATIONS INTERFACE 16 5 1 Cyclic parameters 16 5 2 Actual tension data 17 5 3 Security state 17 5 4 Status 18 5 5 Alarm 18 5 6 Command interf...

Страница 3: ...ages 41 8 2 Zero tension from web pages 41 9 0 SPECIFICATIONS 42 10 0 SERVICE 43 FIGURES Figure 1 DLCA NET IP65 ECAT Dimensions 11 Figure 2 DLCA NET IP65 ECAT connector labels 12 Figure 3 DLCA NET IP6...

Страница 4: ...alled or used in a machine or system which does not comply with the machinery directive 2006 42 EC These digital load cell amplifiers were designed and manufactured to be installed as Partly Completed...

Страница 5: ...d DLCA NET IP651 ECAT is a one tension zone amplifier The two sensor inputs are from the left and right load cells DLCA NET IP652 ECAT is a two tension zone amplifier Each sensor input reads a separat...

Страница 6: ...e to allow configuration and calibration from a web browser 1 3 Model number The model number and the serial number are shown on the enclosure The model number consists of the base model DLCA NET IP65...

Страница 7: ...te the following The content of these operating instructions Any safety instructions on the device The machine manufacturer s specifications All national state and local requirements for installation...

Страница 8: ...tion maintenance or repair tasks on the digital load cell amplifier when the machine into which the DLCA NET IP65 ECAT is installed has been stopped and is secured from being turned on Only perform in...

Страница 9: ...aps that are supplied with your product Operation None as tasks from the operator are generally not required Maintenance and repair WARNING Death or injury can result from unexpected movement of the m...

Страница 10: ...s 2 Connect a 24 VDC 10 power supply to the power cable leads red wire is 24V and black wire is common 3 Connect the PE of the building or machine to the green power cable wire Note The negative power...

Страница 11: ...INSTALLATION www maxcessintl com DLCA NET IP65 ECAT MI 850A366 1 Page 11 of 44 3 2 Figure 1 DLCA NET IP65 ECAT Dimensions...

Страница 12: ...www maxcessintl com DLCA NET IP65 ECAT MI 850A366 1 Page 12 of 44 1 Channel 1 load cell inputs 2 Channel 2 load cell inputs 3 Ethernet port 1 4 Ethernet port 2 5 Power Figure 2 DLCA NET IP65 ECAT conn...

Страница 13: ...40M 40 IP65PWRCBL20M 20 IP65PWRCBL45M 45 IP65PWRCBL25M 25 IP65PWRCBL50M 50 Table 1 Power cables for DLCA NET IP65 ECAT 3 3 2 Load cell cable The load cell cable has an M12 connector on each end Table...

Страница 14: ...Part Number Length meters 29L92724009 5 29L92724016 30 29L92724012 10 29L92724017 40 29L92724013 15 29L92724018 50 29L92724014 20 29L92724019 60 29L92724015 25 Table 3 Ethernet cables M12 to RJ 45 Th...

Страница 15: ...wer LED is on If there is a fault detected the power LED is flashing One flash per second means the load cell check has failed Two flashes per second means there is a voltage error on either the load...

Страница 16: ...mands and parameters to the DLCA NET IP65 ECAT RO Read only WO Write only uint16 unsigned 16 bit integer int32 signed 32 bit integer uint32 unsigned 32 bit integer Parameter Data Type Input Data Cycli...

Страница 17: ...lt if maximum tension is less than 3 significant digits In a One Tension Zone amplifier Tension 1 is the value of tension read on tension channel 1 Tension 2 is the value of tension read on tension ch...

Страница 18: ...s 0xXX01 5V power failure 0xXX02 12V power failure 0xXX04 Load Cell power failure Upper 8 bits 0x00XX No Error 0x01XX Sensor 1 white or black wire disconnected 0x02XX Sensor 1 red wire disconnected 0x...

Страница 19: ...spond with a reply in the Command Response When reading a parameter the Command Response Parameter will contain the value of the parameter See section 5 6 2 for the command response messages The Comma...

Страница 20: ...not useful for the two tension zone DLCA NET IP65 ECAT Command Parameter Number Function or Parameter Type Class Data Type and R W Explanation Hex Decimal 0x000 0 Idle Function None WO 0x001 1 Zero Ca...

Страница 21: ...arm RW int16 See 6 3 0x201 513 Load Cell Excitation Voltage Parameter LC Cal RW int16 See 6 3 0x202 514 Digital Input Level Select Parameter Parm RW int16 N A on IP65 0x203 515 Which Sensor Inputs Use...

Страница 22: ...rm RW int32 See 6 2 0x227 551 Low Value Parameter Parm RW int32 See 6 2 0x228 552 Hysteresis Percent Parameter Parm RW int16 See 6 2 0x229 553 On Delay Time Parameter Parm RW int16 See 6 2 0x22A 554 O...

Страница 23: ...65 0x249 585 0 to 20mA Gain Parameter Out Cal RW int16 N A on IP65 0x24A 586 0 to 20mA Zero Offset User Parameter Parm RW int16 N A on IP65 0x24B 587 0 to 20mA High Limit User Parameter Parm RW int16...

Страница 24: ...age number Message type The Message type can be one of the following 0x0XXX XXXX Idle 0x1XXX XXXX Complete no errors 0x2XXX XXXX Error 0x4XXX XXXX Message 0x8XXX XXXX Busy The Error number can be one...

Страница 25: ...register showing a message that only one password has been entered 2 Enter the same password in the Command Request Parameter register and enter the command 0x18 Password 2 Entry in the Command Reques...

Страница 26: ...meters belonging to the Communication class 0x01D Reset NV All Reset all the parameters 5 7 3 Zeroing the tension The tension can be zeroed by entering the command Zero Tension Zone 1 0x01E or Zero Te...

Страница 27: ...w pass filter for frequencies from 0 01 Hz to 124 99 Hz Above 125 Hz an average of samples is used for the filter as defined in this table Frequency Hz averages used 125 00 to 166 66 Four samples 166...

Страница 28: ...value Alarm ON when tension is below the alarm low compare value Alarm ON when tension is either above the alarm high compare value or below the alarm low compare value Alarm ON when tension is below...

Страница 29: ...ion type 1 Alarm turns on when tension is less than Low value Alarm turns off when tension is greater than LowValue HysteresisPercent MaximumTension Alarm activation type 2 Alarm turns on when tension...

Страница 30: ...ed 0 0x201 Load Cell Excitation Voltage The load cell excitation voltage can be set to 5V or 7 5V 0 5V 1 7 5V 1 0x202 Digital Input Level Select Sets the threshold for the digital inputs for either 5V...

Страница 31: ...uct model of this hardware 1 DLCA NET1 2 DLCA NET2 3 DLCA NET SLIM1 4 DLCA NET SLIM2 5 DLCA NET IP651 6 DLCA NET IP652 Set by factory 0x205 Program Version The current version of software in this prod...

Страница 32: ...one 1 can be accessed in the group Configuration Tension 1 and those for Tension Zone 2 can be accessed in the group Configuration Tension 2 7 1 Precision calibration procedure Enter values into the c...

Страница 33: ...message will be returned 0x20XX 0001 4 Clear the Command Request register by entering the command 0x00 5 Hang the known weight and rope over the load cell s in Tension Zone 1 See Figure 4 6 Enter the...

Страница 34: ...Normalization IP65 1 only 1 0 FLT_MAX FLT_MAX 0x20C Tension 1B Normalization IP65 1 only 1 0 FLT_MAX FLT_MAX 0x20E or 0x21B Display Tension 1 Scale 623 0 999000 0x20F or 0x21C Display Tension 1 Numbe...

Страница 35: ...x21F Load Cell Rating Enter the load cell s combined maximum force rating 500 0 999000 0x213 or 0x220 Web Wrap Angle units 0 1 degrees This is the angle over which the web touches the idler roller To...

Страница 36: ...mmand Response If the calibrate zero is successful the DLCA NET IP65 ECAT will respond after ten to twenty seconds with 0x1000 0001 Otherwise error message 0x20XX 0001 will be returned 3 Clear the Com...

Страница 37: ...0x20E or 0x21B Display Tension 1 Scale 623 0 0x7FFFFFFF 0x20F or 0x21C Display Tension 1 Number Format 0x10 0 0xFF The above parameter set is determined by the DLCA NET IP65 ECAT during calibration Do...

Страница 38: ...Signal read by the amplifier is too small Too little of the load cell range is being used thus the gain is greater than 32 1 Use more of the load cell range or set maximum tension higher 0x03 Roller w...

Страница 39: ...AT traffic is detected on either Ethernet port Open a browser and type into the address bar http 10 0 0 113 This is the default IP Address for the DLCA NET IP65 The IP Address is not changeable for th...

Страница 40: ...voltage on Hardware web page Which Sensor Inputs Used on Hardware web page Maximum Tension Calibration Tension Procedure 1 Unload the load cells 2 Click on the link to Zero Calibrate Tension Zone x Wa...

Страница 41: ...le Angle from Force Direction Procedure 1 Unload the load cells 2 Click on the link to Zero Calibrate Tension Zone x Wait for the calibration to complete 3 Click on the link to Weightless Calibrate Te...

Страница 42: ...fe as part number 93157 024 Supply current 175 mA maximum Internal fuse 6 3 A fast blow Maximum gain 32 1 Tare adjustment 90 of load cell rating Load cell excitation voltage 5 or 7 5 VDC 200 mA maximu...

Страница 43: ...maxcessintl com Fife Tidland GmbH Max Planck Strasse 8 65779 Kelkheim Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu When ordering replacement parts please indicate where p...

Страница 44: ...les maxcess eu www maxcess eu CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess...

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