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5-5 

DANCER APPLICATIONS 

 

www.maxcessintl.com 

MAGPOWR DFC-90 

MI 850A265 1 G 

 

Optional dancer 
optimization 

 

 

After tuning of the dancer, the following method will usually 
optimize the stability and responsiveness of the dancer. The method 
begins by placing the dancer in PD mode with a roll diameter near 
core and reducing the gain to a level which the user may consider 
unacceptable. Gain will subsequently be increased to a more 
desirable level. 

If using PID mode, the dancer is placed in PID mode with a roll 
diameter near full roll and the integrator is reduced to a level which 
the user may consider unacceptable. Then, the integrator will be 
increased to a more desirable level. Sometimes, it may be necessary 
to first make the PD mode adjustment at a larger roll diameter, and 
then refine the adjustment near core. 

Do not switch between PD/PID while the machine is running since 
this may result in a large transient jump in the output 

PD mode 

1.

 

With a roll diameter near core and the machine stopped, set the 
F switch to PD mode. 

2.

 

Run the machine and adjust the POS1 pot to center the dancer 
arm. 

3.

 

Decrease the P pot by rotating counter-clockwise until the 
dancer stabilizes. The POS1 pot may require readjustment 
several times in order to keep the dancer roll centered. 

DEFINITION:  In the following steps the user will have to determine if 
the dancer is overshooting. To do this, move the stable dancer away 
from its set position by pushing on the dancer, by bumping the 
unwind/rewind roll, or by some similar means. If the dancer goes 
past the set position before settling to the set position, it is 
overshooting. If the dancer goes straight to the stable position 
without going past it, the dancer is not overshooting. 

4.

 

Increase the P pot by rotating clockwise in small steps checking 
for dancer overshoot at each step. Do this until overshoot is 
obtained. 

 

 

 

(continued) 

Содержание MAGPOWR DFC-90

Страница 1: ...MAGPOWR DFC 90 Instruction Manual EN Dancer Follower Arm Control 90VDC MI 850A265 1 G...

Страница 2: ...3 1 FOLLOWER ARM APPLICATIONS 4 1 Electrical connections 4 1 Sensor setup 4 1 Control setup 4 2 Operation 4 4 DANCER APPLICATIONS 5 1 Electrical connections 5 1 Sensor setup 5 2 Dancer control setup...

Страница 3: ...erstanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed Copyright 2011 all rights res...

Страница 4: ...be controlled For best torque control resolution the lowest current range providing sufficient current for maximum operating torque should be selected Connections are provided for an external 1 mADC c...

Страница 5: ...nforced insulation or protective screening which provides protective separation All wiring should comply with the essential requirements of the appropriate standard s and is the responsibility of the...

Страница 6: ...er the retaining tabs in the base See Figure 2 2 Set the JP1 current range selection jumpers to the range appropriate for the clutch brake connected to the DFC 90 See Figure 3 for current range settin...

Страница 7: ...remote meter output are not isolated from the AC line and must not be ground referenced The control inputs are isolated and may be ground referenced See Figure 4 Sensor setup The DFP or DFP 2 positio...

Страница 8: ...e follower arm is halfway through its travel Figure 5 Follower arm electrical connections Control setup The control adjustments marked with an underline on the label are the only ones needed for follo...

Страница 9: ...external TENSION pot full clockwise 3 Position the follower arm on an empty core 4 Adjust the CORE pot to obtain zero on the remote meter 5 Adjust the ZERO pot until the meter just starts to increase...

Страница 10: ...ED indicator illuminates when the Stop Time expires Operation Adjust tension with the external 10k tension pot Adjust rewind taper with the FULL pot The tension will decrease as the roll diameter incr...

Страница 11: ...e meter output are not isolated from the AC line and must not be ground referenced The control inputs are isolated and may be ground referenced See Figure 7 Figure 7 Dancer electrical connections INCR...

Страница 12: ...sensor so that its keyway is pointing towards the top cover when the dancer is half way through its travel This is an approximate adjustment and is intended to center the sensor position to allow maxi...

Страница 13: ...ers to the settings given below F switch PD P full clockwise D mid rotation approximately 11 turns CORE full counter clockwise STOP TIME full counter clockwise STOP MULT full counter clockwise 2 With...

Страница 14: ...t clockwise until the oscillation stops The RUN STOP input must be used if the integrator is on switch in PID position The RUN STOP input should be closed terminals 17 and 18 when the machine starts i...

Страница 15: ...een PD PID while the machine is running since this may result in a large transient jump in the output PD mode 1 With a roll diameter near core and the machine stopped set the F switch to PD mode 2 Run...

Страница 16: ...t by the amount necessary to eliminate the overshoot Adjustment is now complete for the dancer operating in PD mode PID mode The next steps complete the tuning of the dancer operating in PID mode 1 Wi...

Страница 17: ...entiometer resistance is less than 10k Use a 10k potentiometer for the Remote tension control DFP DFP 2 position sensor not wired properly or wires shorted Verify position sensor is wired properly and...

Страница 18: ...and 26 should change as the DFP or DFP 2 is moved through its travel Dancer not calibrated Follow the calibration procedure on page 5 3 DFC 90 in PID mode and RUN STOP switch is not wired properly Ve...

Страница 19: ...ion degree 2 IEC664 1 Altitude 0 to 2000 m 0 to 6562 ft Compatible residual current Device types A or B IEC755 Worst case fault current 1 6 A AC Inputs Signal DFP or DFP 2 potentiometer 1 to 10k 1 4 W...

Страница 20: ...Fax 1 405 755 8425 Web www maxcessintl com Fife Tidland GmbH Max Planck Strasse 8 65779 Kelkheim OR Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu Siemensstrasse 13 15 486...

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