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OPERATING MANUAL

12-in.Compound Miter Saw with 

Dual-Laser line

240-0024

IMPORTANT :

Carefully read this Owner’s Manual before using this tool. Pay close atten-

tion to all 

Safety Instructions

, 

Warnings

, and 

Caution sections

. Use this tool 

properly, and only for its intended use. 

Safety symbols in this manual are used to flag possible dangers. The safety 

symbols and their explanations require the operator’s full understanding. The 

safety warnings do not, by themselves, eliminate any danger, and they are not 

a substitute for proper accident prevention measures.   

This Safety Alert Symbol indicates caution, warning, or danger. Failure to 

obey a safety warning can result in serious injury to yourself or others. To reduce 

the risk of injury, fire, or electric shock, always follow the safety precautions.

Содержание 240-0024

Страница 1: ...in this manual are used to flag possible dangers The safety symbols and their explanations require the operator s full understanding The safety warnings do not by themselves eliminate any danger and t...

Страница 2: ...4000RPM Saw blade 12 x 1 60T Miter angle 50 left to 55 right Bevel angle 48 left to 48 right CUTTING CAPACITIES Type of cut Angle Setting Maximum cutting capacity Miter Bevel Thickness Width Cross Cu...

Страница 3: ...ite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept sa...

Страница 4: ...TH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as b...

Страница 5: ...or plug when in stalling or removing the plug from an outlet To reduce the risk of electric shock Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug...

Страница 6: ...pull the plug from the outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock SAFETY PRECAUTIONS FOR LASERS...

Страница 7: ...cture or authorized service agent 7 Do not attempt to repairs the laser guide by yourself 8 Do not attempt to change any parts of the laser guide SPECIFIC SAFETY RULES FOR MITER Saw 1 ALWAYS wear eye...

Страница 8: ...blades Use the right blade size style and cutting speed for the material and the type of cut DO NOT use blades with incorrect size holes NEVER use blade washers or blade bolts that are defective or i...

Страница 9: ...NING Use of this tool can generate and or disburse dust which may cause serious and permanent respiratory or other injury Always use NIOSH OSHA approved respiratory protection appropriate for the dust...

Страница 10: ...ndition that may affect the tool s operation A guard or other part that is damaged should be properly repaired or replaced by qualified person INSPECT and remove all nails from lumber before sawing SA...

Страница 11: ...voltage drop would cause a loss of power and the motor would overheat If the saw does not operate when plugged into correct 120 volt 60 Hz AC ONLY outlet check the power supply Fig 1a Brushes Dust Bag...

Страница 12: ...and 45 for exact cuts Bevel angle scale marked in 1 increments emphasis on every 5 from 0 to 48 left with 33 9 marked Positive bevel stops at 0 33 9 and 45 for exact cuts The customers need to adjust...

Страница 13: ...left and right side for additional support Hold the workpiece securely against the miter fence when making all cuts Use the hold down clamp to secure the workpiece whenever possible Self Retracting L...

Страница 14: ...ashers hex nuts and the thickness of the workbench or plywood Tighten all four bolts securely Position the saw and workbench to allow adequate room for crosscutting long workpieces Carefully check the...

Страница 15: ...ed on saw arm behind upper blade guard Fig 3 and then release the metal collar wings Fig 3a ADJUSTMENTS SQUARING THE BLADE TO THE FENCE Fig 4 WARNING Failure to unplug your saw could result in acciden...

Страница 16: ...not been used recently recheck blade squareness to the fence and readjust if necessary MITER ANGLE INDICATOR ADJUSTMENT Fig 5 If Necessary WARNING Failure to unplug your saw could result in accidental...

Страница 17: ...table and heel of the square against the saw blade NOTE Be sure to rest the square against the body of the blade and not against the teeth of the blade 4 Loosen the clamped screw by hex key as Fig 6 s...

Страница 18: ...ult in accidental starting causing serious injury 1 Raise the saw arm 2 Set the bevel angle scale to 45 The miter scale should be on 0 Lower and lock the saw arm into the DOWN position 3 Place a combi...

Страница 19: ...not indicate exactly 33 9 turn the screw contacting the Stop Pawl shown in Fig 9 until the pointer reads 33 9 PIVOT ADJUSTMENTS NOTE These adjustments were made at the factory and under normal circums...

Страница 20: ...ty of wood cutting operations Use your compound miter saw for the purposes listed below Crosscutting wood and wood base materials Crosscutting plastics like PVC CPVC ABX solid surfacing materials and...

Страница 21: ...e workpiece on one side of the blade ONLY The workpiece MUST remain unclamped on the other side of the blade to prevent the blade from binding in the workpiece The workpiece binding the blade will cau...

Страница 22: ...ust pull to extend the fence by releasing the fence locking knob to prevent from scratching with the saw arm CLAMPING WIDE WORKPIECES When cutting wide workpieces such as 2 in x 8 in boards the boards...

Страница 23: ...k through the holes in the ON OFF trigger switch locking the switch and preventing children or other unauthorized users from turning on the saw Fig 13 CROSSCUTTING Fig 13a and 14 A crosscut is a cut m...

Страница 24: ...stops on the miter lock lever make sure the detent locking knob has been released by lifting it up 6 Once you set the miter angle you want tighten the miter lock lever by pressing it down WARNING To...

Страница 25: ...sing it to slip and twist 12 BEFORE turning on the saw perform a dry run of the cutting operation by lowering the saw arm to make sure that no problems will occur when the cut is made 13 Hold the saw...

Страница 26: ...arm or miter table while making a cut 1 Release the saw arm by pulling out the locking pin 2 To make a bevel cut lift up to unlock the bevel lock knob Fig 1a and pull the 0 stop bolt out 3 Tilt the s...

Страница 27: ...r switch located under the handle Fig 1a Allow several seconds for the blade to reach maximum speed 13 Slowly lower the blade into and through the workpiece 14 Release the safety lock and trigger swit...

Страница 28: ...compound miter cut is a cut made using a miter angle and a bevel angle at the same time This type of cut is used for decorative moldings picture frames and other fine joinery To make this type of cut...

Страница 29: ...er table while making a cut 7 To set the bevel angle loosen the bevel lock knob Fig 1a turn counterclockwise pulling the 0 stop bolt out 8 Tilt the saw arm to the desired bevel angle as shown on the b...

Страница 30: ...pushing it forward 16 To turn on saw push the safety lock button in with your thumb while squeezing seconds for the blade to reach maximum speed 17 Slowly lower the blade into and through the workpie...

Страница 31: ...86o M 20 25o M 17 60o M 15 58o M 13 98o B 27 03o B 22 20o B 18 75o B 16 19o B 14 24o B 12 70o B 11 46o M 35 26o M 27 19o M 22 21o M 18 80o M 16 32o M 14 43o M 12 94o B 30 00o B 24 56o B 20 70o B 17 87...

Страница 32: ...that the settings are interdependent changing one changes the other as well Keep in mind that since it is very easy for the angles of crown molding to shift slightly all settings should be tested on s...

Страница 33: ...31 6 Left Inside corner Right side 1 Position top of molding against fence 2 Miter table set at LEFT 31 6 3 Right side is finished piece OL 33 9 Right 31 6 Left Outside corner Left side 1 Position to...

Страница 34: ...by a qualified service technician WARNING For your safety ALWAYS turn off switch and unplug miter saw from the power source before performing any maintenance or cleaning Electric tools are subject to...

Страница 35: ...eration A cleaning lubrication and maintenance schedule should be maintained As a common preventive maintenance practice follow these recommended steps 1 When work has been completed clean the tool to...

Страница 36: ...on the upper blade guard Make sure the blade teeth are pointing downward Install the blade by sliding the blade into the upper blade guard and placing the blade up and onto the arbor Note inner flang...

Страница 37: ...ing loaded brush assemblies Keep brushes clean and sliding freely in their guide channels NOTE To reinstall the same brushes make sure the brushes go back in the same way they came out This will avoid...

Страница 38: ...t will accumulate under the worktable and base This could cause difficulty in the movement of the worktable when setting up a miter cut Frequently blow out or vacuum up the sawdust WARNING Always wear...

Страница 39: ...cut inaccurate Miter table unlocked Use miter table locking lever See MAINTENANCE section Too much sawdust under table Vacuum or blow out dust WEAR EYE PROTECTION Cutting arm cannot fully raise or bla...

Страница 40: ...40 Exploded View...

Страница 41: ...41...

Страница 42: ...w M5X10 6 A 13 D Handle Up 1 A 14 D Handle Down 1 A 15 Miter Lock Cam 1 A 16 D Handle Support 2 A 17 Screw ST4 2X16 13 A B 18 Bolt M5X28 2 A 19 Nut M5 2 A 20 Spring Washer 5 2 B 21 Detent Stop Support...

Страница 43: ...Lock Pad 1 A 45 33 9 Bevel Stop Pawl 2 A 46 Bevel Lock Shaft 1 A 47 Bevel Shaft 1 A 48 Shoulder Screw ML35 6 M4X6 2 A 49 Shoulder Screw ML35 8 M5X8 2 A 50 Spring Board 1 A 51 Pin 2 A 52 Miter Lock Po...

Страница 44: ...9 Needle Bearing HK1010 2 B 80 Big Gear 1 B 81 Gear Shaft 1 B 82 Key 5X10 1 B 83 Twins Laser Set 1 B 84 LED Snake Light 1 B 85 LED Mount 1 B 86 Gear Case 1 B 87 Horizontal Adjusting Support 1 B 88 Las...

Страница 45: ...2 Rotor 1 B 113 Rolling Bearing 1 B 114 Rolling Bearing 1 B 115 Stator 1 B 116 Brush 2 B 117 Brush Holder 2 B 118 Bearing Seat 1 B 119 Motor Housing 1 B 120 Fan Baffle 1 B 121 Motor Pulley 1 B 122 Bru...

Страница 46: ...d Wire Connecter 2 B 148 Inner Wire Assy 1 B 149 Inner Wire Assy 1 B 150 Fixed Fence 1 A 151 Left Sliding Fence 1 A 152 Right Sliding Fence 1 A 153 Up Handle 1 B 154 Down Handle 1 B 155 Carrying Handl...

Страница 47: ...R 3 A 181 Miter Scale 1 A 182 Bevel Scale 1 A 183 Torsion Spring 1 A 184 Tighten Screw 4 B 185 Inner Wire Fixed Cover 1 B 186 Spring 1 B 187 Spring 1 B 188 V Belt 1 B 189 Blade 60T 1 B 190 Power Cord...

Страница 48: ...d its sales receipt back to your nearest Menards retail store for a free equivalent replacement within those three years The warranty 1 excludes expendable parts including but not limited to blades bi...

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