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Table of Contents

2007 MasterCraft Owners Manual - Page vi

Boating Safety ...................................................................1-1

Common Sense Approach ................................................... 2-1

Rules of the Open Water .....................................................3-1

Guide to Individual Models .................................................4-1

  

  Engine & Propeller Specifi cations

 ......................................4-3

Controls and Indicators .......................................................5-1

Using Care While Fueling ...................................................6-1

Safety Checks and Services ................................................. 7-1

New Boat Break-In .............................................................8-1

Starting and Basic Operations .............................................9-1

Operational Hints .............................................................10-1

Lifting the Boat .................................................................11-1

Corrosion ........................................................................ 12-1

Cleaning .........................................................................13-1

Scheduled Maintenance Checks & Services .........................14-1

Before Each Use ...............................................................15-1

    Transmission Cooler .......................................................15-1

    Coolant Level ................................................................15-1

    Alternator Belt ............................................................... 15-2

    Battery Connections and Hold-Downs .............................. 15-2

    Loose or Missing Hardware ............................................15-3

    Cable Kinks, Wear and Interference ................................15-4

    Impeller........................................................................15-4

    Propeller Shaft Log ........................................................15-5

    Fuel System Leaks ..........................................................15-5

    Exhaust System Leaks .....................................................15-6

    Fully Charged Battery ....................................................15-6

    Engine Oil Level ............................................................ 15-7

    Transmission Fluid Level ..................................................15-8

Quarterly Maintenance .....................................................15-8

    Engine Starter Gear and Shaft Lubrication ........................15-8

    Change Engine Oil .......................................................15-9

Annual Maintenance ......................................................15-10

    Clean Engine Flame Arrestor .........................................15-10

    Replace Raw Water Pump Impeller ................................15-12

    Engine Tune-Up ...........................................................15-12

    Change Transmission Fluid ...........................................15-12

    Check Engine Mounts ..................................................15-13

    Check Propeller Shaft Coupling Alignment ......................15-13

    Inspect Exhaust Flaps ...................................................15-13

    Lubricate Steering System .............................................15-13

    Lubricate Shift and Throttle System .................................15-14

    Ballast Pump Impeller ...................................................15-14

    Inspect Complete Fuel System for Leakage ......................15-14

Emissions ........................................................................16-1

Storage/Winterization ...................................................... 17-1

    General Preparation ...................................................... 17-1

    Fuel System Treatment .................................................... 17-1

    All Engines ................................................................... 17-2

    Raw-Water Cooled Engines ............................................ 17-2

    Fresh-Water Cooled Engines ........................................... 17-3

    Drive Train Preparation ................................................... 17-3

    General Power Package Preparation ................................ 17-3

    Other Winterization Preparation ...................................... 17-3

    Ballast System Preparations ............................................. 17-4

    Reactivating After Storage .............................................. 17-4

Unscheduled Maintenance ................................................18-1

    Checking/Repairing Propellers ........................................18-1

    Changing Propellers ......................................................18-1

    Checking Speedometer Calibration .................................18-1

Troubleshooting ................................................................19-1

Limited Warranty Statement ...............................................20-1

Warranty Transfer ............................................................21-1

Team MasterCraft ............................................................. 22-1

Genuine MasterCraft Parts ................................................. 23-1

Service Log ...................................................................... 24-1

Содержание 2007 MariStar

Страница 1: ......

Страница 2: ...ion is based on the latest product information available at the time of printing Because of our policy of continu ous product improvement we re serve the right to make changes at any time without noti...

Страница 3: ...the engine operation Personal otation devices PFDs save lives and ensure positive experiences MasterCraft offers many proac tive approaches to the boating experience but the consumer is ultimately re...

Страница 4: ...rom these exhaust vent areas which are located at the stern of the boat and DO NOT swim or engage in any watersports or other activities in or near the stern area of the boat including without limitat...

Страница 5: ...will not be covered by your warranty Page 10 1 7 Use of improper parts can cause component or engine failure which may result in serious injury or death Page12 1 8 Towers on boats are intended for use...

Страница 6: ...ngine if a preparation error was made during winterization MasterCraft recommends that you schedule an appointment with your local MasterCraft dealer and permit the dealer to perform the winterization...

Страница 7: ...our boat is out of the water it is important to support the hull correctly to avoid any hull damage that will void your warranty Page 11 1 15 Crossing cables or jumper cables can result in damage to t...

Страница 8: ...on 15 8 Change Engine Oil 15 9 Annual Maintenance 15 10 Clean Engine Flame Arrestor 15 10 Replace Raw Water Pump Impeller 15 12 Engine Tune Up 15 12 Change Transmission Fluid 15 12 Check Engine Mounts...

Страница 9: ...perty damage The precautions listed in this manual and on the boat are not all inclusive If a procedure method tool or part is not speci cally recommended by MasterCraft using it may place you and oth...

Страница 10: ...u have onboard a re extinguisher which is mandatory equipment and sold as an optional purchase from the factory Federal law also requires at least one Type I II or III Personal Flotation Device PFD fo...

Страница 11: ...or sit on the motor box while underway You or others may be thrown from the boat Prior to starting the engine you must open the engine box and check the engine compartment and bilge for gasoline and o...

Страница 12: ...ot all inclusive It is the boater s responsibility to operate the boat in a safe fashion and become familiar with any and all rules and laws governing boat operation Do not tow more than two persons a...

Страница 13: ...s But it works only if YOU use your head before during and after your boating Now nish reading this manual and then go out there and HAVE SOME FUN Carbon monoxide is a colorless tasteless odorless and...

Страница 14: ...action to stay out of the way of the stand on vessel Normally the give way vessel should not cross in front of the stand on vessel Slow down or change direction brie y and pass behind the other vesse...

Страница 15: ...are shing with nets lines or trawls are considered under international rules to be shing vessels Boats with trolling lines are not considered shing vessels Fishing vessels have the right of way regar...

Страница 16: ...rward MariStar 245 X 45 MariStar 280 X 80 X Star of rear seating ProStar 190 ProStar 197 X 7 Engine compartment Amidship center of deck MariStar 200 X 1 X 2 MariStar 230 X 30 Engine compartment Aft be...

Страница 17: ...ges from left Oil pressure gauge Engine temperature gauge Multi function tachometer Speedometer Perfect Pass or MC Cruise Fuel gauge Voltmeter Lower left panel Horn Accessory 1 switch Accessory 2 swit...

Страница 18: ...2 8 1L 1 5 1 52 x1 1 8 14 5 x22 MariStar 230 X 30 RTP 1 1 5 1 52 x1 1 8 13 5 x17 MariStar 230 X 30 MCX 1 5 1 52 x1 1 8 13 5 x17 MariStar 230 X 30 6 0L 1 5 1 52 x1 1 8 13 7 x19 5 MariStar 230 X 30 8 1L...

Страница 19: ...Total Ignition Advance Varies as a function of input information Cylinder Numbering Front to Rear Right bank 1 3 5 7 left bank 2 4 6 8 MasterCraft Power Vortec MCX 5 7L multi port EFI 350 cubic inch G...

Страница 20: ...e Varies as a function of input information Cooling System Engine Raw Water Cooled Cooling System Engine Oil Transmission Raw Water Full Flow Tandem MasterCraft Power Vortec L 18 multi port EFI 496 cu...

Страница 21: ...pacity 11 people or 1 609 lbs MariStar 230 X 30 Length of Boat 22 5 Width Amidship 102 Boat Weight 3 900 lbs Length of Boat w Platform 24 8 Towing Length 23 10 Towing Width 100 Fuel Capacity 60 gallon...

Страница 22: ...ature above the water s surface Toggle to the clock for the convenience of determining the time Making Use of the Multi Function Gauge In addition to the displays noted the multi function gauge also d...

Страница 23: ...itably accumulate in the bottom of the tank Rather than relying on visual inspection you should pay attention to the fuel gauge Further it is not recommended to allow the fuel to fall below one quarte...

Страница 24: ...if various electrical items on the boat such as stereo equipment is draining the battery and impacting the boat s ability to function properly the voltmeter will likely be the rst gauge to indicate t...

Страница 25: ...d Automatic Bilge Pump Switch A three position rocker switch activates the bilge pump Push the top half of the switch to turn the bilge pump to the manual ON position Press the switch down to activate...

Страница 26: ...ngages the running gear moving it back from center puts the drive train into reverse By advancing the lever beyond 45 degrees you move from the shifting range to the throttle range Never attempt to sh...

Страница 27: ...djustment The Manual Set Point can be adjusted using the switch The LOCK icon will disappear and the LCD will display the current Set Point Short presses of the switch will increase or decrease the Se...

Страница 28: ...he fuel line that travels in the boat s bilge area from the tank to the engine is a special multi layer armored line that is covered with a special material known as a fire sleeve The fire sleeve affo...

Страница 29: ...quality fuel will not be covered under warranty Always tighten the fuel plate cap completely with the cap key after refueling Fuels that are blended to contain methanol or wood alcohol are not to be...

Страница 30: ...Scheduled Maintenance Checks and Service section Check the raw water impeller if the boat showed signs of over heating during the last usage Check the engine oil level Check that there is an adequate...

Страница 31: ...ut only if it meets the API SJ CH4 standards Pay close attention to the gauges It is important to stop the engine immediately if the gauges indicate a problem Low oil pressure and overheating are seri...

Страница 32: ...Craft boat engines are equipped with rev limiters which will cause a uttering sound when reached If the boat has the correct propeller set up operators should never reach the limiter but if that happe...

Страница 33: ...and engine compartment for any uid leakage We recommend lifting the engine compartment cover for inspection before each use Step 2 Operate the bilge blower for at least four 4 minutes Leave the bilge...

Страница 34: ...including all late model MasterCraft engines are programmed with a phased warm up to ensure that the engine is warm before full RPM is possible 103 F 40 C or less 3 000 RPMs 104 to 139 F 41 to 59 C at...

Страница 35: ...begin after 45 degrees Reverse Raise the lifter ball under the lever knob and briskly pull the control lever back into the 45 degrees of travel Throttle movement will begin after 45 degrees Once the...

Страница 36: ...educes the number of people and the amount of gear that can be added Failure to adhere to the total maximum capacity may result in too much strain on the drive trainor can sink the boat This is not co...

Страница 37: ...e water and carefully choreograph every move Plans are made in advance in the event the routine must be aborted Maneuvers of this nature could cause serious injury or death as well as damage to your M...

Страница 38: ...to the local boaters about the type of obstacles you may encounter be neath the water s surface Rocks tree stumps and sandbars are all dangerous and damaging Be especially wary of rivers and man made...

Страница 39: ...erhead hoist with a two ton capacity minimum should be used Slings must be 6 inches wide by 20 feet long and a minimum of 3500 pounds capacity each Use an eight foot spreader bar on each sling to prev...

Страница 40: ...has been designed for operation in fresh water unless it has speci cally been designed as part of the Saltwater Series If you are operating a fresh water model temporarily in salt polluted or brackish...

Страница 41: ...a 7 rubbing compound or power buf ng with glazing compound 1 will quickly restore the surface Upholstery Regular washing with mild detergent and warm water or vinyl cleaners is suf cient to keep the...

Страница 42: ...into the bilge This is usually the best time to clean the bilge also Allow the boat to remain uncovered in the sun for several days to prevent any mildew or odor caused by moisture Teak Wood Regular c...

Страница 43: ...raft s GMP Products which are specially for mulated for use in your boat Common Stains Steps 1 2 3 Betadine B A Chewing Gum D A Eyeshadow E B Motor Oil B Spray Paint B Mildew or Wet Leaves C B A Shoe...

Страница 44: ...he engine oil and lter after the initial 10 and 50 hour mark of operation Use only manufacturers recommended lubricants See Quarterly and Annual Maintenance also Lubricate the engine starter drive gea...

Страница 45: ...cians Before the engine has been started or after it has cooled Clean the engine ame arrestor Replace the fuel lter trained tech nician only function due to pressure in line Perform an engine tune up...

Страница 46: ...on can result in serious overheating of the engine Damage to the engine caused by overheating is not covered by warranty Always pay attention to your temperature gauge even if you are carefully perfor...

Страница 47: ...with the pul leys Look for signs of excessive wear cuts or weakness across or in the grooves If there are any replace the belt We recommend contacting your MasterCraft dealer for service assistance I...

Страница 48: ...ery with at least 750 cold cranking amps at zero degrees Fahrenheit Before disconnecting the battery make sure the ignition key and all accessories are in the OFF position Also remember to re attach t...

Страница 49: ...ngine safety starting switch discon nected Be certain that the throttle shift control lever is in neutral Open the engine compartment and locate the raw water impeller housing Step 2 Disconnect the in...

Страница 50: ...Entry tion in the water shut off the engine and open the engine com partment Note whether the propeller shaft log appears as it does in the photo at right If so the boat is equipped with a dripless sh...

Страница 51: ...ed to avoid personal injury or death Step 1 Ensure that the engine is OFF and that the engine safety starting switch is disconnected Be certain that the throt tle shift control lever is in neutral The...

Страница 52: ...vel Because you will get an accurate reading only after the engine has run long enough to thoroughly warm up to at least 140 degrees F this should be one of the last checks you conduct before boating...

Страница 53: ...ain the level at the mark It is as important to avoid overfilling the transmission uid as it is to avoid underfilling Use only the recommended automotive type transmission uid Check with your MasterCr...

Страница 54: ...lug Note Never drain oil into the bilge or into the wa ter Wipe up any spilled oil immediately and dispose of the rags and drained oil in a proper manner on shore Step 3 Remove the engine oil cap loca...

Страница 55: ...0 hours or annually whichever comes first These procedures are in addition to seasonal preparation and winterization see Winterization section for ad ditional details All of these issues are extremely...

Страница 56: ...let the element dry naturally Note Do not use compressed air open ame nor heat dryers Excess heat will shrink the cotton lter media Com pressed air will blow holes in the element Step 7 After cleanin...

Страница 57: ...s reason MasterCraft strongly recommends having the engine tune up performed by your dealer Change Transmission Fluid In order to thoroughly drain all the old transmission fluid you will need to run t...

Страница 58: ...ure the engine is OFF and disconnect the engine safety starting switch Be sure that the throttle shift control lever is in neutral The engine must be cool Step 2 Open the engine box and locate the fou...

Страница 59: ...the water Step 1 Ensure the engine is OFF and disconnect the engine safety starting switch Be sure that the throttle shift control lever is in neutral The engine must be cool Step 2 Open the engine b...

Страница 60: ...atory UL approved Inferior quality components pose a serious safety threat to you and others and the use of inferior components may result in serious injury or death Resulting damage may void your war...

Страница 61: ...g Fuels and Lubricants In order to keep your engine operating effi ciently and to maintain the Emission Control System the following requirements must be observed Fuel Your engine was designed and cer...

Страница 62: ...s Warranty period this warranty shall also be transferred and be valid for the remaining coverage period provided that Indmar is notified in the following way a The former owner contacts Indmar and pr...

Страница 63: ...71001 Oil Filter 81501001 Spark Plugs 81556119 AC 41 932 PCV Valve 81506001 Flame Arrestor 81521119 Plug Wires 81756002 Distributor Cap 81556083 Distributor Rotor 81556084 Parts must be ordered throug...

Страница 64: ...r inboard engine but Indmar Products cannot deny warranty solely for the lack of receipts or your failure to ensure the perfor mance of all scheduled maintenance As the inboard engine owner you should...

Страница 65: ...itable adapter that will allow an uninterrupted supply of water to the engine General Preparation Before starting you will need the following supplies Sta Bil Gasoline Stabilizer Six 6 quarts of speci...

Страница 66: ...s from the raw water pump on the front of the engine Drain any remaining water from the hos es Step 3 Remove the raw water pump impeller from the pump housing If the impeller shows any signs of damage...

Страница 67: ...hange the transmission fluid and clean the filter screen Step 2 Remove the attaching hardware from the propeller shaft coupling Separate the flanges and coat the surfaces with multi purpose grease Gen...

Страница 68: ...o the T and place the other end in a gallon of non toxic RV type anti freeze Step 3 Turn on one pump to fill and pump until anti freeze comes out the thru hull Then shut off Step 4 Repeat on all pumps...

Страница 69: ...was drained for storage fill the system with fresh coolant solution per instructions Step 18 Check the alignment between the output flange on the transmission and the propeller shaft flange If the max...

Страница 70: ...card the cotter pin Step 3 Remove the propeller nut Step 4 Tap the center hub of the propeller with a rubber mallet to release the propeller In spect the shaft and propeller splines for damage Step 5...

Страница 71: ...lution Connect the safety switch tether Shift to neutral Re set the circuit breaker Clean the battery terminals Charge or replace the battery Clean and tighten the battery wiring connectors Replace th...

Страница 72: ...blems Corroded cable Rudder worn Clean and lubricate the cable See your dealer Excessive vibration Bent strut Fouled propeller Damaged propeller Misaligned propeller shaft coupling Bent propeller shaf...

Страница 73: ...ssion One 1 year from the date of the original retail purchase of the boat or the initial use of the boat whichever first occurs 1 4 Trailer and Trailer Component Parts One 1 year from the date of the...

Страница 74: ...ist system or boat lift of any kind m damage to paints varnishes gel coat surfaces and colors chrome plated or anodized finishes floor and floor covers and any other surface coatings as well as damage...

Страница 75: ...customer for the boat trailer or component part found to be defective within the applicable warranty period This shall constitute MasterCraft s sole liability and obligation in the event of any claim...

Страница 76: ...n regarding warranty service or to obtain information regarding the nearest authorized MasterCraft repair facility please contact MasterCraft at the following address or telephone number MasterCraft B...

Страница 77: ...450 within fourteen 14 days of the sale date Upon veri cation the remaining warranty will transfer retroactive to the sale date Forward form and payment to MasterCraft Boat Company 100 Cherokee Cove...

Страница 78: ...al regional and local events about which you ll learn more and be invited to attend are the Water Ski Pro Tour Regional Amateur Championships and MasterCraft Reunion events At most of these you ll als...

Страница 79: ...All Purpose Clear you can do it right A powerful foam cleaner that cuts through grease dirt and grime the foam clings to vertical surfaces and penetrates through dirt that accumulates MasterCraft Pre...

Страница 80: ...lace ballast pump impeller Inspect complete fuel system Change fuel lter Add change oil and lter Replace battery Change engine oil lter Check all safety equipment Replace water impeller Engine tune up...

Страница 81: ...lace ballast pump impeller Inspect complete fuel system Change fuel lter Add change oil and lter Replace battery Change engine oil lter Check all safety equipment Replace water impeller Engine tune up...

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