MARUTI SUZUKI 800, Руководство по обслуживанию

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7A1-22 MANUAL TRANSMISSION
3. 2nd gear
3. R bearing cone
1. E-ring
2. Washer
3. Low speed select spring
4. Gear shift interlock plate
5. Gear shift & select lever
6. Spring pin (Double)
7. Reverse select spring (Yellow)
8. 5th & REV gear shift cam guide
9. Spring pin
(Apply spring pin remover of
2.8 – 3.0 mm / 0.11 in. diameter)
10. Cam guide return spring
11. 5th & REV gear shift cam
12. Spring pin
13. Gear shift & select shaft
9) Press-fit 3rd gear (1) and spacer (2) by using special tool and
press.
NOTE:
It is recommended to press-fit spacer and 3rd gear first,
and then 4th gear later separately so that countershaft will
not be compressed excessively.
Special Tools
(A): 09923-78210
(D): 09913-80112
10) Press-fit 4th gear (1) by using the same procedure as the
above.
11) Install L bearing cone (2) by using special tool and hammer.
NOTE:
For protection of bearing cone, always support shaft with
special tool as illustrated.
Special Tools
(A): 09923-78210
(E): 09925-98221
GEAR SHIFTER
Gear Shift & Select Shaft Assembly
1) To disassemble component parts, use special tools and 2.8 – 3.0
mm (0.11 in.) pin remover in addition.
Special Tools
(A): 09922-85811 (4.5 mm)
(B): 09925-78210 (6.0 mm)
2) Clean all parts thoroughly, inspect them and replace with new
ones as required.
3) Assemble component parts by reversing removal procedure.
NOTE:
When driving in spring pins, prevent shaft from being
bent by supporting it with wood block.
Assemble 5th & REV gear shift cam by winding cam guide
return spring, and then drive in spring pin.
Locate low speed select spring and reverse select spring
(Yellow-Upper position) correctly.