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TABLE OF CONTENTS

1 -  OPERATING AND SAFETY INSTRUCTIONS

INSTRUCTIONS TO THE COMPANY MANAGER 

4

THE SITE 

4

THE OPERATOR 

4

THE LIFT TRUCK 

4

A - THE TRUCK'S SUITABILITY FOR THE JOB   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4
B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4
C - MODIFICATION OF THE LIFT TRUCK  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5
D - FRENCH ROAD TRAFFIC RULES .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5

THE INSTRUCTIONS 

5

THE MAINTENANCE 

5

INSTRUCTIONS FOR THE OPERATOR 

6

PREAMBLE 

6

GENERAL INSTRUCTIONS 

6

A - OPERATOR'S MANUAL  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6
B - AUTHORISATION FOR USE IN FRANCE   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6
C - MAINTENANCE .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6
D - MODIFICATION OF THE LIFT TRUCK .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6
E - LIFTING PEOPLE   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6

OPERATING INSTRUCTIONS UNLADEN AND LADEN 

7

A - BEFORE STARTING THE LIFT TRUCK  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 7
B - DRIVER'S OPERATING INSTRUCTIONS .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 7
C - ENVIRONMENT .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 7
D - VISIBILITY  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8
E - STARTING THE LIFT TRUCK .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8
F - DRIVING THE LIFT TRUCK .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9
G - STOPPING THE LIFT TRUCK  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  10
H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  10

INSTRUCTIONS FOR HANDLING A LOAD 

11

A - CHOICE OF ATTACHMENTS  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  11
B - MASS OF LOAD AND CENTRE OF GRAVITY.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  11
C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  11
D - PICKING UP A LOAD ON THE GROUND .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  12
E - PICKING UP AND LAYING DOWN A HIGH LOAD ON TIRES  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  12

MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK 

14

GENERAL INSTRUCTIONS 

14

MAINTENANCE 

14

LUBRICANT AND FUEL LEVELS 

14

HYDRAULIC 

14

ELECTRICITY 

14

WELDING 

15

WASHING THE LIFT TRUCK 

15

TRANSPORTING THE LIFT TRUCK 

15

647448 

(20/05/2015)

Содержание MH20-4 T BUGGIE 4ST3B

Страница 1: ...T3B MSI35T 4ST3B MH20 4T BUGGIE 4ST3B MH25 4T BUGGIE 4ST3B YOUR DEALER THIS OPERATOR S MANUAL MUST BE KEPT INTHE LIFTTRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS OPERATOR S MANUAL MANITOU BF BP...

Страница 2: ......

Страница 3: ...SCRIPTION 3 MAINTENANCE 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE THETEXTS AND ILLUSTRATIONS INTHIS DOCUMENT MUST NOT BE REPRODUCED EITHERWHOLLY OR IN PART 16 10 2014 20 05 2015 1st DATE OF ISSUE...

Страница 4: ...647448 20 05 2015...

Страница 5: ...1 1 1 O P E R AT I N G AND SAFET Y INSTRUCTIONS 647448 20 05 2015...

Страница 6: ...OPERATING INSTRUCTIONS UNLADEN AND LADEN 7 A BEFORE STARTING THE LIFT TRUCK 7 B DRIVER S OPERATING INSTRUCTIONS 7 C ENVIRONMENT 7 D VISIBILITY 8 E STARTING THE LIFT TRUCK 8 F DRIVING THE LIFT TRUCK 9...

Страница 7: ...6 PROTECTING THE ENGINE 16 PROTECTING THE LIFT TRUCK 16 BRINGING THE LIFT TRUCK BACK INTO SERVICE 17 LIFTTRUCKDISPOSAL 18 RECYCLING OF MATERIALS 18 METALS 18 PLASTICS 18 RUBBER 18 GLASS 18 ENVIRONMENT...

Страница 8: ...mounted on your lift truck many options are available such as road lighting stop lights revolving light reverse lights reverse buzzer alarm front light rear light etc The operator must take into acco...

Страница 9: ...s on the public highway is subject to the provisions of the highway code relating to special machines defined in article R311 1 of the highway code in category B of the Equipment Order of 20 November...

Страница 10: ...competent to authorize the driving of the lift truck by another person C MAINTENANCE The operator must immediately advise his superior if his lift truck is not in good working order or does not comply...

Страница 11: ...to or down from the lift truck portmanteau etc If the control components are fitted with a forced operation lever lock device it is forbidden to leave the cab without first putting these controls in n...

Страница 12: ...y in a clean properly adjusted state and in good working order e g windscreens windows windscreen wipers windscreen washers driving and work lights rear view mirrors E STARTING THE LIFT TRUCK SAFETY I...

Страница 13: ...ng gentle braking Ensure that visibility is adequate Take bends slowly In all circumstances make sure you are in control of your speed On damp slippery or uneven terrain drive slowly Brake gently neve...

Страница 14: ...ching off the ignition so as to eliminate all the fuel in the feed tube H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY FRENCHROADTRAFFICRULES The driving of non approved lift trucks on the public high...

Страница 15: ...chart limits for the lift truck for the attachment used Do not exceed the rated capacity of the attachment Never lift a load in a sling without the attachment provided for the purpose There are option...

Страница 16: ...orwards 2 to insert the fork under the load fig D4 block the load if necessary Continue to move the lift truck forwards 2 tilting the carriage 3 fig D4 backwards to position the load on the forks and...

Страница 17: ...of the pile fig E5 Raise the mast 1 until the load is higher than the pile and move the lift truck forward 2 fig E6 very carefully and gently until the load is over the pile Put the handbrake on and s...

Страница 18: ...ude details of the date of the works the names of the individuals or companies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items repl...

Страница 19: ...using irreparable damage to electronic components WASHINGTHELIFTTRUCK Clean the lift truck or at least the area concerned before any intervention Remember to close and lock all accesses to the lift tr...

Страница 20: ...to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after charging it to a...

Страница 21: ...ERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconnect the eng...

Страница 22: ...n reusable granules GLASS t Glass items can be removed and collected for processing by glaziers ENVIRONMENTALPROTECTION By entrusting the maintenance of your lift truck to the MANITOU network the risk...

Страница 23: ...2 1 2 DESCRIPTION 647448 20 05 2015...

Страница 24: ...2 2 647448 20 05 2015...

Страница 25: ...4T BUGGIE 4ST3B 2 12 CHARACTERISTICS OF MASTSWITH ROLLERS AND LOAD CHARTS MSI20T 4ST3B MSI25T 4ST3B 2 14 CHARACTERISTICS OF MASTSWITH ROLLERS AND LOAD CHARTS MSI30T 4ST3B MSI35T 4ST3B 2 16 CHARACTERI...

Страница 26: ...T BUGGIE 4ST3B 6 D clare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et leurs transpositions en droit national Complies with the following directives and thei...

Страница 27: ...tojas 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderintus...

Страница 28: ...e Type of codification Serial Nr Manufacturer s Nr Year of manufacture MANITOU BF 44158 ANCENIS CEDEX FRANCE N 283709 MODELE MODEL MODELLO MODELO SERIE SERIES SERIE SERIE N de s rie Serial Nr Numero d...

Страница 29: ...r CAB FIG H Model Serial Nr Year of manufacture MAST FIG I Mast identification Nr ATTACHMENTMANUFACTURER SPLATE FIG J Model Serial Nr Year of manufacture E F G H I N 241415 MODELE N dans la s rie Ann...

Страница 30: ...t of mast backward 12 12 4 2 Height of mast lowered h1 mm 2300 2300 4 3 Normal free lift h2 mm 130 130 4 4 Lift height h3 mm 3300 3300 4 5 Height of extended mast h4 mm 4131 4131 4 7 Height of standar...

Страница 31: ...sure hydraulic ENGINE SPECIFICATION 7 1 Engine manufacturer Type KUBOTA V2403 CR T E4 KUBOTA V2403 CR T E4 7 2 Useful power kW 48 6 48 6 7 3 Rated speed rpm 2700 2700 7 4 Number of pistons Capacity cm...

Страница 32: ...t of mast backward 12 12 4 2 Height of mast lowered h1 mm 2300 2300 4 3 Normal free lift h2 mm 135 135 4 4 Lift height h3 mm 3300 3300 4 5 Height of extended mast h4 mm 4193 4193 4 7 Height of standar...

Страница 33: ...sure hydraulic ENGINE SPECIFICATION 7 1 Engine manufacturer Type KUBOTA V2403 CR T E4 KUBOTA V2403 CR T E4 7 2 Useful power kW 48 6 48 6 7 3 Rated speed rpm 2700 2700 7 4 Number of pistons Capacity cm...

Страница 34: ...f mast backward 12 12 4 2 Height of mast lowered h1 mm 1835 1835 4 3 Normal free lift h2 mm 130 130 4 4 Lift height h3 mm 3300 3300 4 5 Height of extended mast h4 mm 4070 4070 4 7 Height of upper driv...

Страница 35: ...hydraulic ENGINE SPECIFICATION 7 1 Engine manufacturer Type KUBOTA V2403 CR T E4 KUBOTA V2403 CR T E4 7 2 Useful power kW 48 6 48 6 7 3 Rated speed rpm 2700 2700 7 4 Number of pistons Capacity cm 4 2...

Страница 36: ...0 2500 DUPLEX FREE LIFT 3000 1393 2150 3797 10 12 3000 3000 2000 2500 3000 3000 2000 2500 3300 1543 2300 4097 10 12 3300 3300 2000 2500 3300 3300 2000 2500 3500 1643 2400 4297 10 12 3500 3500 2000 250...

Страница 37: ...NORME EN 1726 1 ISO 1074 D D mm mm kg mm 1 2 1 2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZIT T CAPACIDAD NOMINAL CAPACIT NOMINALE CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZIT T CAPACIDAD...

Страница 38: ...kg to 4000 1500 6000 135 3790 6893 6 6 4000 1900 2700kg to 4000 1500 DUPLEX FREE LIFT 3000 1396 2150 3799 10 12 3000 3000 3000 3500 3000 3200kg to 3000 3000 3200 3300 1546 2300 4099 10 12 3300 3300 30...

Страница 39: ...TTACHMENT ZUBEH R EQUIPO ATTREZZATURA Q kg 3300 3000 3000 2750 1960 500 600 1100 3000 2750 1960 60E SS B621 100E SS B551 100E SS B687 218157 SUIVANT NORME EN 1726 1 ISO 1074 D D mm mm kg mm 1 2 1 2 CA...

Страница 40: ...3300 2400kg to 3300 1500 1350 4500 130 3995 5331 10 12 3300 3300 1100 1100 3300 2400kg to 3300 1100 1000 5000 130 3245 5831 6 6 5500 130 3495 6331 6 6 6000 130 3785 6831 6 6 TRIPLEXWITHOUT FREELIFT 3...

Страница 41: ...kg mm 1 2 1 2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZIT T CAPACIDAD NOMINAL CAPACIT NOMINALE CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZIT T CAPACIDAD EFECTIVA CAPACIT EFFETTIVA CAPACITE...

Страница 42: ...850 3400 3700 MICHELIN 280 80R20 XMCL TUBELESS PRESSURE 4 1 4 4 4 1 4 4 Front unladen 850 800 900 850 Front laden 2450 2850 2550 2900 285 70R19 5 XZY TUBELESS PRESSURE 6 7 8 9 Front unladen 850 800 95...

Страница 43: ...10 12 14PR IC12 4 5 450 1050 1200 1400 1550 27 10 12 14PR IC30 7 450 1050 1250 7 00 12 SC20 M S Solid 450 3 80 113 1050 5 85 178 1200 6 30 190 1400 6 85 204 1550 7 24 215 DUNLOP 15 5 55R18 14PR SPPG7...

Страница 44: ...275 70R22 5 RHS 148 145M TUBELESS 9 800 850 950 2450 2850 3400 3700 MICHELIN 280 80R20 XMCL TUBELESS 4 1 850 900 2450 2550 4 4 800 850 2850 2900 7 00R12 XZM 136A5 TUBELESS 3 5 450 3 21 140 1050 3 25 3...

Страница 45: ...2 23 647448 20 05 2015...

Страница 46: ...2 24 INSTRUMENTS AND CONTROLS 19 22 26 6 13 8 3 7 5 4 19 14 14 9 10 1 2 15 11 27 17 12 16 18 23 24 24 25 23 21 21 21 21 21 20 647448 20 05 2015...

Страница 47: ...HYDRAULIC CONTROLS 15 DOCUMENT CLIP 16 DOCUMENT HOLDER NET 17 WINDSCREEN WASHER TANK 18 LEVEL INDICATOR 19 OVERHEAD GUARD LIFTING 19 CAB LIFTING OPTION 20 ROOF LIGHT OPTION 21 HEATING VENTS OPTION 22...

Страница 48: ...BACK REST Pull the locking lever 3 backwards Tilt the back rest into one of the three possible positions Release the locking lever and ensure it returns to the lock position ANGLE ADJUSTMENT OF THE WH...

Страница 49: ...t the coolant level is too low Immediately stop the I C engine and check the coolant level HOT ENGINE If lamp F1 comes on when the lift truck is running this means that the cooling liquid temperature...

Страница 50: ...y repairs see 3 MAINTENANCE SERVICING SCHEDULE ENGINE OIL PRESSURE INDICATOR LAMP If the indicator lamp comes on when the lift truck is running stop the engine immediately and look for the cause see o...

Страница 51: ...e Ensure that the instructions described are respected see 1 SAFETY INFORMATION AND INSTRUCTIONS OPERATOR INSTRUCTIONS 1shortbeep Moderatesootlevel automaticregenerationdisabled Enableautomaticregener...

Страница 52: ...y cut off from the electric circuit in the event of a short circuit or a fire 9 ACCELERATORPEDAL 10 SERVICEBRAKEPEDALANDTRANSMISSIONCUT OFF MSI20T 4ST3B MSI30T 4ST3B MSI25T 4ST3B MSI35T 4ST3B This ped...

Страница 53: ...nd alarm 15A F17 Front windscreen wiper and windscreen washer 20A Rear windscreen wiper 20A F18 OPTION Revolving light 15A OPTION Car radio APC 15A F19 OPTION Heating 10A F20 OPTION Hydraulic control...

Страница 54: ...lay 20A F38 EGR Valve Water in fuel filter sensor APC 5A F39 OPTION Diesel decongealant APC 30A F40 Free F41 Ignition switch 70A F42 Alternator 70A F43 Overhead guard lifting 50A F44 Preheating relay...

Страница 55: ...ply sit back in the seat and continue advancing or reversing If the alarm becomes discontinuous the operator must sit back in the seat put the selector back in neutral and select forward or reverse if...

Страница 56: ...D GUARD Press the top of the switch 2 fig B until complete lifting of the overhead guard Put the lever 1 back into position B fig C Place the safety prop 3 onto its stop 4 fig D Checkthatthereisnothin...

Страница 57: ...of the switch 2 fig B until complete lifting of the cab Put the lever 1 back into position B fig C Shut the door Place the safety prop 3 fig C onto its stop 4 fig D Checkthatthereisnothinglayingonthe...

Страница 58: ...be adjusted 23 DOORSLOCKS OPTION Two keys are provided with the lift truck to enable the cabin to be locked 24 LEFTSIDEWINDSCREENOPENINGHANDLES OPTION 25 LOCKINGHANDLEFORUPPERHALFDOOR OPTION 26 RELEAS...

Страница 59: ...em Donottowatraileroraccessorywhichisnotinperfectworkingorder Usingatrailerinpoorconditionmayeffectthelifttruck ssteeringandbraking andhence safety If a third party helps in coupling or uncoupling the...

Страница 60: ...2 38 647448 20 05 2015...

Страница 61: ...The sidelights and the rear lights are on E The dipped headlights and the rear lights are on F The main beam headlights and the rear lights are on G Headlight signal Pressing the switch sounds the ho...

Страница 62: ...t rear indicator 6 REARREVERSELIGHT 7 REVERSEBUZZERALARM 8 EMERGENCYSTOPBUTTON In the event of danger it lets you stop the I C Engine and thereby cut out all hydraulic movements Turn the button to dis...

Страница 63: ...s not recognized all the indicator lamps will flash alternately Check that the key matches the lift truck s anti theft system If the anti theft system is blocked the lift truck can only be started wit...

Страница 64: ...4ST3B MSI30T 4ST3B MSI35T 4ST3B This pedal operates in two steps First the pedal acts upon a hydraulic valve which progressively cuts off the hydrostatic transmission so as to carry out a slow approa...

Страница 65: ...3 1 3 MAINTENANCE 647448 20 05 2015...

Страница 66: ...3 2 647448 20 05 2015...

Страница 67: ...3 8 A DAILY OR EVERY 10 HOURS SERVICE 3 10 B EVERY 50 HOURS SERVICE 3 12 C EVERY 250 HOURS SERVICE 3 16 D EVERY 500 HOURS SERVICE OR EVERYYEAR 3 18 E EVERY 1000 HOURS SERVICE OR EVERYTWOYEARS 3 22 F E...

Страница 68: ...ANITOUPARTSFORMAINTENANCEOPERATIONS YOUBENEFIT Through its network MANITOU provides the user with EXPERTISE Know how and competence The guarantee of high quality work Original replacement components H...

Страница 69: ...e 500 H DRY AIR FILTER CARTRIDGE Part number 227959 Clean 50 H Change 500 H CYCLONIC PRE FILTER OPTION Part number 588330 Clean 10 H SAFETY DRY AIR FILTER CARTRIDGE Part number 227960 Change 1000 H AU...

Страница 70: ...FTING CHAINS MANITOU Lubricant Chain special aerosol 400 MI 554271 GREASING OF THE MAST MANITOU Grease BLACK multi purpose 400 g 1 Kg 5 Kg 545996 161590 499235 REAR AXLE ORGANS TO BE LUBRICATED RECOMM...

Страница 71: ...lti purpose 400 g 1 kg 5 kg 20 kg 50 kg 161589 720683 554974 499233 489670 WINDSCREEN WASHER TANK Windscreen washer fluid 1 L 5 L 490402 486424 OVERHEAD GUARD ORGANS TO BE LUBRICATED RECOMMENDATION PA...

Страница 72: ...rticle filter N 3 Exhaust gas recirculation system C 3 Regeneratingthe stationarylifttruck exhaustparticlefilter 3 35 XXX TRANSMISSION Front wheels reducers oil level 3 12 C C Front wheel reducer oil...

Страница 73: ...3 Raisingtheoverheadguardintheeventofabreakdown 3 29 XXX CAB OPTION Windscreen washer liquid level 3 14 C C Cab door 3 14 G G Seat belt 3 23 C Condition of the rear view mirrors C 3 Structure C 3 Lift...

Страница 74: ...TENANCE LUBRICANTS AND FUEL through the filler port 2 fig A2 1 Check visually that there is no leakage in the radiator and pipes When the expansion pan is empty check the level in the radiator before...

Страница 75: ...ame during filling operations or when the tank is open Never refill while I C engineisrunning Thefueltankisdegassedviathefillerplug Whenchangingit alwaysuseanoriginalpart withdegassinghole NOTE A lock...

Страница 76: ...nts also Do not clean the dry air filter cartridge by washing it in liquid Do not clean by any means the safety cartridge located inside the filter cartridge change it for a newoneifitisdirtyordamaged...

Страница 77: ...sion if necessary adjust as following while ensuring that the carriage is perpendicular to the mast Untighten the nut 1 fig B6 Untighten the lock nut 2 fig B6 of the chain tension adjuster Adjust the...

Страница 78: ...eundersideoftheoildrumbeforefilling Put the cap back Check visually that there is no leakage in the tank and pipes Always maintain the oil level at maximum as cooling depends on the oil flowing throug...

Страница 79: ...s fig B11 2 3 Lubricators of the rear axle oscillation pin 2 lubricators fig B11 3 MH20 4T BUGGIE 4ST3B MH25 4T BUGGIE 4ST3B Clean and lubricate the following points with grease see 3 MAINTENANCE LUBR...

Страница 80: ...NCE FILTERS CARTRIDGES AND BELTS Check the belt tension between the pulleys of the crankshaft and of the alternator Under pressure applied by the thumb 98 N the tension should be between 7 and 9 mm fi...

Страница 81: ...3 17 647448 20 05 2015...

Страница 82: ...r and the filter seal Clean the filter bracket with a clean lint free cloth Fill the new engine oil filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS and lightly grease the seal Fit the oil filter...

Страница 83: ...IPTION INSTRUMENTS AND CONTROLS Carefullycleantheoutsideofthepre filteranditsholder topreventdustfromgettingintothesystem Tightenthefuelpre filterbyhandonlyandlockthepre filterinplacebyaquarterturn Sw...

Страница 84: ...uel and dry them with a compressed air jet Moderately lubricate the chains see 3 MAINTENANCE LUBRICANTS AND FUEL Incaseoftechnicalfaults consultyourdealer D8 HYDRAULICRETURNOILFILTERCARTRIDGE CHANGE S...

Страница 85: ...3 21 647448 20 05 2015...

Страница 86: ...Gently remove the dry air filter safety cartridge 1 fig E2 taking care to avoid spilling the dust Clean the gasket surface on the filter with a damp clean lint free cloth Before mounting check the st...

Страница 87: ...ARTRIDGES AND BELTS POLLUTION ABATEMENT OF THE HYDRAULIC CIRCUIT Let the I C engine run accelerator pedal at halfway travel for 5 minutes without using anything on the lift truck then for 5 more minut...

Страница 88: ...der to prevent dust from getting into the system Disconnect the hose 1 fig F1 1 at the filter Unscrew the cover 2 fig F1 1 Take out the filter 3 fig F1 2 and discard it together with the seal of the c...

Страница 89: ...3 25 647448 20 05 2015...

Страница 90: ...ly while ensuring that the ports do not get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cle...

Страница 91: ...he oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by level port 1 fig G2 The level is correct when the oil level is flush...

Страница 92: ...them Free the wheel by reciprocating movements and roll it to the side Slip the new wheel on the wheel hub Refit the nuts by hand if necessary grease them Remove the security wedges and lower the lift...

Страница 93: ...ry raise the mast until it is approximately 50 cm above the overhead guard or the cab Unscrew the two screws 2 fig H3 2 on the roof and replace them with two MANITOU eyes 3 fig H3 3 Reference 72422 Pa...

Страница 94: ...tterycanbedangerous takethefollowingprecautions Wearprotectivegoggles Keepthebatteryhorizontal Neversmokeorworknearanakedflame Workinawell ventilatedarea Intheeventofelectrolytebeingspilledontotheskin...

Страница 95: ...tainer under the reducer Disassemble the retaining ring 1 fig H6 1 Remove the plug 2 fig H6 1 a little oil will then escape Put a screw HM 6 x onto the threading of the drive shaft 3 fig H6 2 Remove t...

Страница 96: ...g H6 1 Remove the plug 2 fig H6 1 a little oil will then escape Put a screw HM 6 x onto the threading of the drive shaft 3 fig H6 2 Remove the drive shaft and protect it with a clean cloth Reassemble...

Страница 97: ...y center for lifting fig H7 1 NN NN MSI20T 4ST3B NN NN MSI25T 4ST3B NN NN MSI30T 4ST3B NN NN MSI35T 4ST3B NN NN MH20 4T BUGGIE 4ST3B NN NN MH25 4T BUGGIE 4ST3B Place the hooks in the fastening points...

Страница 98: ...outlubricationwhentransportingthevehicle LOAD THE LIFT TRUCK Block the wheels of the platform Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the li...

Страница 99: ...bove have not been met Double check the positioning of the lift truck repeat the operation and contact your manufacturer if necessary During the procedure the engine runs at full speed and at the end...

Страница 100: ...3 36 647448 20 05 2015...

Страница 101: ...4 1 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 647448 20 05 2015...

Страница 102: ...4 2 647448 20 05 2015...

Страница 103: ...4 3 TABLE OF CONTENTS INTRODUCTION 4 5 TECHNICAL SPECIFICATIONS OF ATTACHMENTS 4 6 ATTACHMENT SHIELDS 4 14 647448 20 05 2015...

Страница 104: ...4 4 647448 20 05 2015...

Страница 105: ...ed options Optional solutions exist consult your dealer Allattachmentswithasuspendedload winch cranejib cranejibwithwinch hook etc MUSTbeusedwithalifttruckequippedwithahydraulicmovementcut outdevice I...

Страница 106: ...1470 FEM2 TDL 3T5 L 1580 FEM2 PART NUMBER 751666 556386 556256 751667 570198 570199 751668 570195 570196 Rated capacity 3000 kg 3000 kg 3000 kg Side shift 2 x 100 mm 2 x 100 mm 2 x 100 mm Width 1260...

Страница 107: ...Weight 65 kg STANDARDISED FORK MSI30T 4ST3B PART NUMBER 415690 415693 415694 Section 100 x 45 x 1100 mm 100 x 45 x 1200 mm 100 x 45 x 1500 mm Weight 55 kg 58 kg 72 kg PART NUMBER 415449 Section 150 x...

Страница 108: ...ART NUMBER 751441 751443 Rated capacity 540L 487L Width 1648 mm 2022 mm Weight 420 kg 450 kg DIGGING BUCKET MSI20T 4ST3B MSI25T 4ST3B MH20 4T BUGGIE 4ST3B MH25 4T BUGGIE 4ST3B SP 500 25N S D FEM2 SP 5...

Страница 109: ...R 751430 751431 751432 Rated capacity 1333L 1971L 2580L Width 2022 mm 2022 mm 2022 mm Weight 470 kg 600 kg 700 kg GRAIN BUCKET MSI30T 4ST3B MSI35T 4ST3B BA 1000 30N FEM 3A BA 1500 30N FEM 3A BA 2000 3...

Страница 110: ...653846 Rated capacity 3500 kg 3500 kg 3500 kg Width 1260 mm 1470 mm 1580 mm Weight 114 kg 133 kg 138 kg STANDARDISED SIDE SHIFT CARRIAGE ON TILTABLE CARRIAGE TI MSI25T 4ST3B MSI30T 4ST3B MH20 4T BUGGI...

Страница 111: ...x 1500 mm Weight 43 kg 44 kg 60 kg PART NUMBER 415330 415565 415164 Section 125 x 45 x 1200 mm 125 x 40 x 1100 mm 125 x 40 x 1200 mm Weight 65 kg 54 kg 56 kg STANDARDISED FORK ON TILTABLE CARRIAGE TI...

Страница 112: ...20 4T BUGGIE 4ST3B MH25 4T BUGGIE 4ST3B CBC 500 L 1500 PART NUMBER 654474 Rated capacity 519L Width 1500 mm Weight 276 kg GRAB BUCKET ON TILTABLE CARRIAGE TI MSI30T 4ST3B MH20 4T BUGGIE 4ST3B MH25 4T...

Страница 113: ...4 13 647448 20 05 2015...

Страница 114: ...u choose is less than or equal to the width of the bucket PART NUMBER 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm PART NUMBER 235854 206728 206726 Width 1850 mm 1950 mm 2000 mm PART NUMBER 2237...

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