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V.

 

121806 

                                

Cayenne

Series

  

 

 

1.2 Operator 

Responsibilities 

 

Operator 
Responsibilities 

Note:  ‘Operator Responsibilities’ pertain to all employees who work on or near the equipment; this includes, but 

is not limited to those who clean, maintain and repair the equipment as well as those who operate it.  In 
general, all those who work on or near the equipment have a duty to use reasonable and ordinary care 
for their own safety when in the vicinity of the machine.  Failure to use reasonable and ordinary care 
subjects people and property to serious personal injury and/or death and to destruction of personal 
and/or company property.  M&R expressly disclaims any and all liability, whether in contract, tort or by 
statute, for damages, whether in the nature of personal injury/death and/or property damage, and 
whether direct, indirect, consequential or incidental, as a result of a failure to use reasonable and 
ordinary care. 

 

1.  Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” 

section of this manual. 

 

2.  Read, understand, and act in accordance with the safety and operational standards and 

guidelines set forth in this manual. 

 

3.  Install and maintain the equipment and safety devices in accordance with this manual; this 

includes checking the equipment and safety devices for external or visible damage at least once 
per shift, and making sure all safety and danger notices are in place and in readable condition. 

 

4.  Make no modification to equipment or equipment software without written approval from M&R. 

 

5.  Ensure that all other employees working on or near this equipment are knowledgeable in its safe 

operation, and closely supervise inexperienced employees; keep bystanders away from the 
equipment. 

 

6.  Make sure the area around the equipment is clear and free of obstructions, clean up spills 

immediately, and remove ink and other contaminants at the end of each shift. 

 

7.  Ensure that any and all safety guards (including but not limited to safety bar, foot switch, yellow 

cycle interruption cords, infrared safety beam, yellow floor mats, or hand switches) provided with 
this equipment for the purpose of protecting personnel by automatically stopping the equipment 
are in place – and are not removed, disabled or rendered ineffective during operation. 

 

8.  Wear any personal protection devices required for the safe operation of this equipment. 

 

9.  Avoid wearing anything that could become entangled in moving parts; for example, but not by 

way of limitation, tie back, pin up, or cover long hair. 

 

10.  Do not attempt to operate this equipment if you are sick, fatigued, or under the influence of 

alcohol and/or drugs including, but not limited to, prescriptions and over-the-counter medications 
that warn against the operation of equipment. 

 

11.  Avoid standing on any part of the equipment not intended for that purpose. 

 

12.  Immediately shut down the equipment, disconnect and lock out all sources of power (electrical, 

gas, and/or pneumatic); and purge all lines under pressure if the equipment fails to be fully 
operational or if any safety device fails to operate properly, and ensure that the equipment stays 
offline until the safety device is again operational. 

 

13.  Perform – and document – preventive maintenance at intervals described in the Operator’s 

Manual. 

 

14.  Keep this Operator’s Manual in clean, easily readable condition near the equipment at all times 

so it can be quickly accessed by operators and maintenance personnel. 

 

M&R Companies  1N 372 Main St. Glen Ellyn, IL  60137 USA                                                                                7 

 

Tel:  +630-858-6101      Fax:  +630-858-6134      

www.mrprint.com

 

Содержание Cayenne D 2224

Страница 1: ...ERIES Cayenne Series Av1 45 00 USD Cayenne Series WWW MRPRINT COM Toll Free 800 736 6431 USA Direct 630 858 6101 USA Fax 630 858 6134 Outside USA 847 967 4461 Outside USA Fax 847 967 0417 1N 372 Main...

Страница 2: ...Cayenne Series V 121806 2 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com...

Страница 3: ...Installation 12 4 1 Installation Instructions 12 4 2 Level Flash Cure 13 4 3 Install Quartz Heating Elements 14 4 4 Install Signal Cable 15 4 4 1 Standard Series Press 15 4 4 2 Z Series Press 16 4 5 I...

Страница 4: ...Cayenne Series V 121806 This page intentionally left blank 4 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com...

Страница 5: ...d impair the working efficiency of the machine Energy Sources M R equipment may use one of more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane E...

Страница 6: ...ediately shut down sources of power to the equipment is shut off and secured and that personnel not trained to repair and directly involved in repairing the equipment are removed from the immediate ar...

Страница 7: ...rienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment is clear and free of obstructions clean up spills immediately and remove ink and other contaminants...

Страница 8: ...ce to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pursuant to sta...

Страница 9: ...Special Information Contacting M R If you need service or have questions about your equipment call the appropriate number and ask for Technical Support If you need parts ask for the Parts Department...

Страница 10: ...t is not permitted Ancillary Equipment Ancillary Equipment is designed to perform specific operations related to processing and handling of substrates as more fully set forth in the manual specific to...

Страница 11: ...400 V 3 ph 30 A 50 60 Hz 20 4 kW 208 230 V 3 ph 76 90 A 50 60 Hz 35 5 kW 400 V 3 ph 55 A 50 60 Hz 36 5 kW Size 56 x 91 cm 22 x 36 61 x 76 cm 24 x 30 61 x 91 cm 24 x 36 76 x 107 cm 30 x 42 Cayenne Ser...

Страница 12: ...2 as shown The threaded studs with adjustment handle 1 are screwed into the threaded hole on the lower leveling angle brackets on the chassis and then into the metal leveling pad 2 which rests on the...

Страница 13: ...wheel 2 Tighten the side handles to lock in position Place a level on the unit s surface to check for level front to back and side to side Step 3 To adjust the front to rear angle of the heating eleme...

Страница 14: ...ash cure with the quartz heating elements in the horizontal normal operating position Step 1 The quartz heating element has a female electrical connector 1 at both ends Step 2 Hold the quartz heating...

Страница 15: ...he plug socket 2 located on the lower electrical enclosure of the press The remaining plugs are provided for installation of additional flash cure systems Step 2 Press the F4 key twice to select the m...

Страница 16: ...tep 3 For additional flash cures connect the male plug 5 on the third flash cure to the female receptacle 6 on the second flash cure Connect additional flash cures in the same manner Step 4 Press F4 k...

Страница 17: ...mode of operation for the flash cure PLC mode or Proximity mode The control displays MODE on the upper line and either PRX or PLC on the lower line indicating which mode is currently selected Press th...

Страница 18: ...sensor to read the lower pallet support arm just as it starts the index cycle Step 2 Install the signal cable from the sensor floor stand to the socket 1 marked PLC SENSOR SIGNAL on the flash cure St...

Страница 19: ...ition activates the quartz bulbs for the time set During the preheat time the switch may be placed in the OFF position to disconnect power to the bulbs WORK position shows the flash cure is ready to w...

Страница 20: ...he flash cure press the ENT key to communicate the value to the PLC Power Ensure power is supplied to the equipment The control displays the flash cure model on the top line and FLASH on the lower lin...

Страница 21: ...s to change the flash time Note The flash time on the digital controller must be set for the maximum of 10 seconds when operating in the PLC mode to prevent a conflict between the flash cure time and...

Страница 22: ...icating which mode is currently selected Press the arrow keys to change the mode Note In PLC mode the flash cure receives its start signal from the PLC on the press In PRX mode the flash cure receives...

Страница 23: ...ress the F4 key until the word PASS displays Next press the arrow down key until the number 1969 displays on the lower line The SETUP menu displays after 2 3 seconds The control exits the SETUP menu a...

Страница 24: ...press the ENT key or wait 10 seconds and the control exits the Setup menu automatically 6 Scheduled Maintenance Benefits Properly maintained equipment operates more efficiently reduces operating cost...

Страница 25: ...surface of the flash cure Daily Clean Filter Screens With electrical power disconnected as per previous instruction remove the frames 1 and screens 2 located on the front of the flash cure Check and c...

Страница 26: ...ermo switch 2 or the heat sensor 3 Lubricate Guide Rails Items required 1 Permatex Super Lube with Teflon Grease 1 Small Paint Brush With electrical power disconnected as per previous instruction open...

Страница 27: ...re not curing properly One or more of the lamp sections may be inoperative due to incorrect selection Check the Digital Controller to ensure the correct lamp sections are selected and operating The qu...

Страница 28: ...e Digital Controller displays the alarm message AL 1 Excessive dirt lint or dust clogging up the blower fan blades Check the fan blades and clean as necessary The flash cure has shut down and the audi...

Страница 29: ...d order parts accordingly DANGER Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries and or property damage Schematic Diagrams for Electrical Parts...

Страница 30: ...010003 2 Push Button 1010006 3 Digital Controller Cayenne D 1012181 3 Digital Controller Cayenne Z 1012199A 4 Toggle Switch 1010007 5 Indicator Light 1013000 6 Indicator Light 1013000 7 Indicator Ligh...

Страница 31: ...00 1024000 1024000 Fuse 30A 250V F1 F3 1004004A 1004004A Fuse 45A 250V F1 F3 1004005 1004005 Fuse 40A 250V F1 F3 1004003D Fuse 40A 250V F1 F6 1004008 Fuse 50A 600V JTD F1 F3 Fuse 60A 250V F1 F3 100400...

Страница 32: ...39 1004039 Fuse 3 5A 250V F9 F10 Fuse 5A 250V F6 F7 Fuse 2A 250V F8 F9 1004039 1004039 1004039 1004039 12 Fuse 2A 250V F11 F12 Magnetic Contactor 50A C1 1011630 1011630 1011630 1001630 Magnetic Contac...

Страница 33: ...1205 1011207 5 Current Sensor 1024000 1024000 1024000 1024000 Fuse 30A 250V F1 F3 Fuse 45A 250V F1 F3 Fuse 40A 250V F1 F3 Fuse 40A 250V F1 F6 Fuse 50A 600V JTD F1 F3 1004014A Fuse 60A 250V F1 F3 Fuse...

Страница 34: ...12 Part Numbers Electrical Cabinet CE Part Name Cayenne D Z 1818 Cayenne D Z 1822 Cayenne D 2224 Cayenne D Z 2230 Cayenne D 2236 1 Solid State Relay with Heat Sink 1011205 1011207 1011207 1011207 1011...

Страница 35: ...le 1006443 3 Circuit Breaker 5A 1 Pole 1006459 1006459 Circuit Breaker 2A 2 Pole Circuit Breaker 4A 1 Pole 1006443 1006443 1006443 4 Circuit Breaker 4A 2 Pole 1006448 Circuit Breaker 1A 2 Pole Circuit...

Страница 36: ...3033061 7 Hex Head Bolt 1 2 13 x 2 3 4 3008054 8 Adjustable Handle 1 2 13 x 1 96 Stud 3033060 9 Fin Hex Jam Nut 1 2 13 3013050 10 Leveling Pad Socket Type 1 2 13 3037021 11 Hex Head Bolt 1 2 23 x 4 1...

Страница 37: ...Side Guide 9P10554 28 Adjustment Threaded Shaft 9P10439 29 Quartz Lamp holder Assembly 9P10453 30 Button Socket Cap Screw 10 32 x 5 8 3001000 31 Button Socket Cap Screw 1 4 20 x 3 4 3001001 32 Adjustm...

Страница 38: ...Quartz Tube 1007101A 1007101A 1007101A 1007101A 1007101A Part Numbers Quartz Reflector Assembly Part Name Cayenne D 2436 Cayenne D 3042 Cayenne D 3866 Cayenne D 4032 Cayenne D 4036 1 Self Tapping Scre...

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