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U-5  IOM

3

Ductwork

Water supply

Fasten the supply ductwork to the collar provided.
Use a flexible duct connection between the unit and
the supply duct. Make sure the blower wheel turns
freely and is centered before making the connection.

If a return air is used, it may be fastened to the
flanges on the filter guides. Make sure there is easy
access for filter replacement.

The discharge or supply air duct should be insulated
and have at least on 90-degree bend prior to the first
discharge grille. Heat pump life expectancy and
efficiency depends on adequate airflow. For nominal
cfm information see unit data sheet.

The heat pump must not be operated without water
flowing through its water-to-refrigerant heat
exchanger coils. Severe damage to the unit may
result.

For proper water flow rates, refer to the unit
specification sheet.

Condensate drain

See Figures 2 and 3

The condensate drain is set up for 

7

8

-inch O.D.

copper connection. The condensate pipe or hose
installed must have a minimum 3-inch trap in the
condensate line. All condensate piping must pitch

Figure 2. Condensate trap detail – bottom drain

Bottom
of Unit

2-inch
Min. Trap

Figure 3. Condensate trap detail – side drain

3"

7/8" O.D.
Condensate

1.5-inch Min. Internal

Trap (By Others)

Application limits

COOLING

STD. TEMP.

LOW TEMP.

MINIMUM ENTERING WATER/BRINE

55 F

30 F

MAXIMUM ENTERING WATER

110 F

110 F

MINIMUM ENTERING AIR

60 F

60 F

MAXIMUM ENTERING AIR

100 F

100 F

HEATING

STD. TEMP.

LOW TEMP.

MINIMUM ENTERING WATER/BRINE

50 F

25 F

MAXIMUM ENTERING WATER

90 F

90 F

MINIMUM ENTERING AIR

40 F*

40 F*

MAXIMUM ENTERING AIR

80 F

80 F

Only one maximum condition can exist at the same
time. 

*

Note:

The minimum entering air temperature must

not fall below 40 F.

If the outside air is cooler than 40 Fit must be
preconditioned or the unit must be shut off.
Mammoth offers both optional electric and hot water
preheat coils for this situation. See page 5 for
additional information on the heaters.

away from the unit for proper drainage by gravity and
as required by local codes. Condensate drains are
available as either standard side connection or
optional bottom connection.

Closed loop systems

1. Unit should be left unconnected or isolated using

gate valves as the building water loop is initially
flushed.

2. Water system should be filled with 1 lb. trisodium

phosphate for every 50 gallons of water.

3. The piping should then be purged of trapped air,

supplemental heater set to maintain 110 F and the
solution circulated for approximately 8 hours.

4. The system should then be drained completely

and the entire flushing process repeated, if
necessary.

5. After completely cleaned and drained, fill loop with

water at an alkaline level of approximatelly pH 7.5.

6. Connect heat pump the the piping loop.

7. Make sure all entrained air is purged from loop.

Determine that specified flow rate through each
unit is established.

Содержание G-141-MHC

Страница 1: ... right to change specifications and design without notice G 141 MHC Voltage F 208 230 60 3 G 460 60 3 K 575 60 3 J 380 50 3 Unit Size Nominal Cooling 071 72 250 Btu hr cooling 111 111 000 Btu hr cooling 141 148 000 Btu hr cooling 181 183 000 Btu hr cooling 221 226 000 Btu hr cooling 271 270 000 Btu hr cooling 321 330 000 Btu hr cooling 381 381 000 Btu hr cooling Unit Type MHC 100 Outside Air Stand...

Страница 2: ...e vibration isolation grommets 2 Mount the unit with a 5 degree maximum pitch toward the condensate drain connection Outside air units are available with an optional bottom drain connection In the ceiling mounted arrangement this option will allow for more effective condensate removal 3 See unit data sheet for dimensional information Unit placement slab mounted Mammoth s 100 outside air heat pump ...

Страница 3: ...MUM ENTERING WATER 110 F 110 F MINIMUM ENTERING AIR 60 F 60 F MAXIMUM ENTERING AIR 100 F 100 F HEATING STD TEMP LOW TEMP MINIMUM ENTERING WATER BRINE 50 F 25 F MAXIMUM ENTERING WATER 90 F 90 F MINIMUM ENTERING AIR 40 F 40 F MAXIMUM ENTERING AIR 80 F 80 F Only one maximum condition can exist at the same time Note The minimum entering air temperature must not fall below 40 F If the outside air is co...

Страница 4: ...ess panels see Figure 4 are held in place by several sheet metal screws After one of the access panels have been removed the filters will slide out The same access panel that allows access to the standard 2 inch filters also allows access to the optional 4 inch thick panel filters Figure 4 Access panels Preheat Section Filter Access Section Optional hose kits The flexible water hoses are 2 foot st...

Страница 5: ...allow operation of the mechanical refrigeration for heating Figure 5 Optional preheat wiring diagram The heater includes its own control box separate from the unit s electrical panel It is mounted on the outside of the unit casing which houses all the heater control components and safety devices The heater is U L listed A separate power source from the unit is required Hot Water Preheat Optional T...

Страница 6: ...2 T3 T2 T1 L3 L2 L1 1M L3 L2 L1 POWER BLOCK 50 VA TRANSFORMER 24 VAC 75 VA TRANSFORMER 24 VAC TERMINAL STRIP 24 VAC COMPRESSOR 1 COMPRESSOR 2 FAN REVERSING VALVE CIRCUIT 2 RESET LIGHT DEHUMIDIFICATION CIRCUIT 1 C1 R PINK BLACK STRIPE Y1 Y2 G O L H E C2 1 2 BLUE YELLOW BLUE PINK BLACK PURPLE ORANGE PINK BLACK STRIPE 1 2 SEE NOTES 1 4 5 SEE NOTES 1 4 5 BLACK BLACK BLACK YELLOW BLUE 1R 3 1 4 5 2 CS L...

Страница 7: ...nal auto reset overloads 4 Insulate all unused wire ends 4 Both transformers must be phased identically L1 is always the transformer s black lead 5 The optional Water Temperature Switch WT is also included in the optional Low Temperature Package TL LEGEND Ground Compressor Contactor Circuit 1 Compressor Contactor Circuit 2 Blower Contactor Lockout Relay Circuit 1 Lockout Relay Circuit 2 Hot Gas Re...

Страница 8: ...OL WI D L3 L2 L1 POWER BLOCK BLACK 50 VA TRANSFORMER 24 VAC 3 5 2 1 4 WHITE YELLOW BLUE BLUE PINK PINK BLACK STRIPE PURPLE ORANGE BLACK PINK BLACK STRIPE 1 2 D Y1 Y2 R G C1 L H O C2 DEHUMIDIFICATION COMPRESSOR 1 COMPRESSOR 2 FAN 24 VAC LOCKOUT ALARM HOT GAS REHEAT REVERSING VALVE RV 5R C2 C1 5 3 4 1 2 6 CIRCUIT 2 CIRCUIT 1 HV 7R ...

Страница 9: ...included in the optional Low Temperature Package TL 5 Both transformers must be phased identically L1 is always the transformer s black lead 6 If Low Temperature Cutout Switch P N 71042410 is factory set at 33 F Its bulb is positioned across the discharge side of the preheat coil 7 Insulate all unused wire ends Ground Compressor Contactor Circuit 1 Compressor Contactor Circuit 2 Blower Contactor L...

Страница 10: ...AT JOHNSON CONTROLS INC METASYS MODEL AS UNT110 1 10 VA POWER REQUIREMENT 2 1 ON MA HS OT DA AF SET 0 25 SEE NOTE 4 BETWEEN THE ELECTRIC PRE HEAT AND EVAPORATOR COILS ON THE RETURN AIR DUCT FLANGE UPSTREAM OF THE AIR DAMPERS IN THE DISCHARGE AIR DUCTWORK IN THE DISCHARGE AIR DUCTWORK OUT COM POWER TEMP TEMP RED YELLOW TERMINAL STRIP 1 2 E Y1 Y2 R G C1 H L O C2 YELLOW BLUE BLUE PINK PINK BLACK STRI...

Страница 11: ...so included in the optional Low Temperature Package TL 8 Both transformers must be phased identically L1 is always the transformer s black lead 9 Johnson Controls Inc supplied jumper wire Remove this jumper wire only if using a separate load transformer by others 10 The use of three conductor shielded cable is required between relays 6R and 7R and the electric preheat control panel s terminal bloc...

Страница 12: ... 100 outside air unit with Johnson Metasys controls and hot water preheat wiring diagram NOTES 1 All units are factory wired to customer order For 208 volt units use the black and red transformer leads For 230 volt units use the black and orange transformer leads For 460 volt units use the black and black red strip transformer leads 2 Supply wiring must have copper conductors 3 An external manual ...

Страница 13: ...it 1 Lockout Relay Circuit 2 Lockout Signal Relay Hot Gas Reheat Relay Circuit 1 Cooling Relay Circuit 2 Low Temperature Lockout Relay Stage 2 Electric Preheat Relay PE Hot Gas Reheat Valve Circuit 1 4 Way Reversing Valve Circuit 2 HP High Pressure Switch 400 psi LP Low Pressure Switch 7 psi CS Condensate Switch Optional WT Water Temperature Switch Optional RS Random Start Relay 25 60 Seconds TD T...

Страница 14: ...on the outdoor air damper will open The controller will first examine the mixed air temperature If the outdoor air is below the set point of the mixed air sensor the preheat will be energized to increase the air temperature When the damper is fully open the fan will run continuously After the need for preheat is examined the controller then looks at the need for compressor cooling If the outdoor a...

Страница 15: ...re rise of 12 25 F could be anticipated at relatively low water flow rates Startup using thermostat A special thermostat supplied by others will be required for humidity control After installing the unit connecting ductwork water condensate lines and the wiring as described in the preceding instructions the unit is ready for startup Check all wire connections in the unit and to the external contro...

Страница 16: ...otect the unit s refrigerant system if refrigerant pressure exceeds either high or low limits If unsuitable pressure occurs the compressors will automatically shut down Some thermostats will indicate a compressor shutdown with a reset light If the compressor shuts down turn the controller system switch to the OFF position After approximately 10 minutes turn the controller system switch to ON and r...

Страница 17: ...igh leaving air temperature The air coil may not be wet Low Evaporator Temperature Undercharged Poor refrigerant distribution Low airflow clogged filter or air coil Excess oil in refrigerant air bypassing the coil Damaged fins on the coil or poor fin to tube bond Subcooling in Cooling Mode Subcooled refrigerant is found after the coax and before the TXV The liquid line is almost always subcooled T...

Страница 18: ...Small O Ring Large O Ring SPAN SCALE FORCE SCALE Belt Tension Checker 6 Read force scale under the small O ring to determine the force required to give the needed deflection 7 Compare the force scale reading with the correct value for the belt style and cross section used as given in Table 1 The force should be between the minimum and maximum values shown 8 If there is too little deflection force ...

Страница 19: ...________F Leaving Air ___________F___________F __________cfm Entering Water________F ___________F Leaving Water_________F___________F _________GPM Discharge___________PSI _________PSI Suction _____________PSI__________PSI Discharge____________F ___________F Suction______________ F ___________F Blower____________amps ________amps Superheat____________ F ___________F Compressor__________ F _________...

Страница 20: ...Mammoth Inc 952 361 2711 Fax 952 361 2870 Chaska Minnesota 55318 9663 101 West 82nd Street www mammoth inc com ...

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