6-19
Engine block (cont. )
6-19-1
Assembling
[1] Assemble by reversing the Disassembling procedure.
Fig. 6-19-1-1
[2] Remove oil/grease from the mating surfaces of Crankcase and
Cylinder block with a spray parts cleaner.
[3] Apply ThreeBond 1216/ 1215 to the mating surfaces (designated
in red).
Note:
Do not apply the adhesive to the oil routes (designated in gray).
Fig. 6-18-1-4
[4] When you set Crankshaft assembly and Piston section in place, apply lubricants to the specific
portions.
4 cycle engine oil
Makita grease FA No.2
Fig. 6-19-1-4
[6] Set Flywheel in place temporarily. Turn it by hand to
align the mark with that of Ignition coil. Piston comes to
the upper dead point in Cylinder block.
Surface
(designated in red)
Fig. 6-19-1-2
[4] Assemble Crankshaft assembly with Piston
section and Crankcase to Cylinder block.
Oil routes
(designated in gray)
Fig. 6-19-1-3
[5] Tighten eight M5x14 Hex socket head bolts
in the following order.
Mark on
Ignition coil
Mark on
Flywheel
Cylinder block
Piston section
Crankcase
Crankshaft assembly
37 / 40