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How to Replace the Bar Mount Assembly on a 

MakerBot Replicator 2 Extruder

These are instructions for replacing the bar mount assembly in a MakerBot Replicator 2 

extruder. They will require the use of the 2.5 mm hex wrench that came with your bot, a 

pair of scissors, and, depending on your individual Replicator 2, a small flathead 

screwdriver.

 

Before you begin, do the following:

 

• Unload any filament.

• Turn off the MakerBot Replicator 2.

• Remove the filament guide tube and spool holder.
• Unplug power and USB cables.

1. Detach the active cooling duct.

Gently pull the active cooling duct away from the nozzle. Allow the duct to hang.

 

2. Remove the extruder from the gantry.

Use the 2.5 mm hex wrench to unscrew the two bolts holding the extruder to the 

extruder carriage. Both bolts are on the underside of the extruder carriage -- one at the 

left and one at the right.

 

3. Free the extruder cable from the clips on the back of the MakerBot Replicator 2.

Carefully clip the zip tie attaching the extruder cable to the top clip on the back of the 

MakerBot Replicator 2. Gently pull the cable free of the other clips. Set the extruder 

down next to your bot.

 

4. Remove the fan assembly.

Содержание Replicator 2 Extruder

Страница 1: ... Unplug power and USB cables 1 Detach the active cooling duct Gently pull the active cooling duct away from the nozzle Allow the duct to hang 2 Remove the extruder from the gantry Use the 2 5 mm hex wrench to unscrew the two bolts holding the extruder to the extruder carriage Both bolts are on the underside of the extruder carriage one at the left and one at the right 3 Free the extruder cable fro...

Страница 2: ...connection that will release the connector easily 7 Remove the bar mount The bar mount is attached to the active cooling assembly with two black bolts Use the short end of the 2 5 mm hex wrench to loosen these It s difficult to get at the bolts so once they re loose it will probably be easier to loosen them the rest of the way with your fingers 8 Snip the zip tie securing the end of the extruder c...

Страница 3: ...d the 2 5 mm hex wrench Flip the MakerBot Replicator 2 upright again 15 Exchange the old thermocouple for the new thermocouple in the extruder cable The extruder cable is a bundle of wires taped together at intervals At each place where the bundle is taped carefully cut the tape remove the old thermocouple from the bundle add the new thermocouple to the bundle and re tape the bundle 16 Slide old t...

Страница 4: ...r mount 21 Add the motor assembly Slide the motor assembly under the extruder cap The black plastic drive block should be at the side closest to the heat sink and the two holes at the lower corners of the motor should line up with the ends of the bolts from the fan assembly Use the 2 5 mm hex wrench to tighten the fan assembly bolts into the motor The heater wires may get in the way when you try t...

Страница 5: ...carriage and secure it with the two remaining bolts Snap the active cooling duct back into place 26 Return the extruder cable to the clips at the back of the MakerBot Replicator 2 Gently push the cable all the way into each of the clips The bar mount assembly replacement is complete ...

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