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Majestic • MER36N, MER36L, MER42N, MER42L Installation Manual • 2595-980 Rev. B • 5/23

Installation Manual

Installation and Appliance Setup

CAUTION! Risk of Fire! DO NOT

store instruction manuals inside fireplace cavity.

High temperatures could cause a fire.

INSTALLER: Leave this manual with the appliance, not inside the appliance.

CONSUMER: Retain this manual for future reference. Do not store inside the appliance.

NOTICE: DO NOT

discard this manual!

•

DO NOT

store or use gasoline or other flam

mable vapors and liquids in the vicinity of this

or any other appliance.

• What to do if you smell gas

DO NOT

try to light any appliance.

DO NOT

touch any electrical switch.

NOT

use any phone in your building.

- Leave the building immediately.
- Immediately call your gas supplier from

a neighbor’s phone. Follow the gas sup

plier’s instructions.

- If you cannot reach your gas supplier, call

the fire department.

• Installation and service must be performed

by a qualified installer, service agency, or the

gas supplier.

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly

could result in serious injury, death, or

property damage.

Models:

This appliance may be installed as an OEM

installation in manufactured home (USA

only) or mobile home and must be installed

in accordance with the manufacturer’s

instructions and the

Manufactured Home

Construction and Safety Standard,

Title 24

CFR, Part 3280

in the United States, or the

Standard for Installation in Mobile Homes,

CAN/CSA Z240 MH Series,

in Canada.

This appliance is only for use with the type(s)

of gas indicated on the rating plate. This

appliance is not convertible for use with other

gases, unless a certified kit is used.

Decorative barrier front must be ordered separately at

time of appliance purchase. See Section 3.B.

DANGER

HOT GLASS

WILL

CAUSE BURNS.

DO NOT TOUCH

GLASS

UNTIL COOLED.

NEVER

ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of

burns from the hot viewing glass is provided

with this appliance and must be installed for

the protection of children and other at-risk

individuals.

MER36N

MER36L

MER42N

MER42L

Содержание MER42N

Страница 1: ...ed installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Models This appliance...

Страница 2: ...Location and Vent Information A Approved Pipe 27 B Vent Termination Minimum Clearances 27 C Vent Terminal Clearances 29 D Use of Elbows 30 E Vent Diagrams 31 5 Vent Clearances and Framing A Vent Clea...

Страница 3: ...el type ___________________________ Was a conversion performed ___________________________ Leak check performed and inlet pressure verified ___________________________ Verified proper air shutter sett...

Страница 4: ...ult provincial and or local authorities having jurisdiction for installations at elevations above 4500 feet 1370 m Check with your local gas utility to determine proper orifice size C BTU Specificatio...

Страница 5: ...plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of...

Страница 6: ...ted gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or lo...

Страница 7: ...ments and space for access See Section 9 Gas Information Provisions for optional heat management system If Passive Heat will be installed consider location of discharge opening in relation to venting...

Страница 8: ...ials that are able to withstand these conditions For additional finishing guidelines see Section 10 Surface temperatures will vary due to factors such as ceiling height room size finishing materials a...

Страница 9: ...ature exceeds the manufacturers maximum allowable opera ng temperatures iden ed in the TV s technical speci ca ons Contact the TV s manufacturer directly if you cannot locate this informa on or have q...

Страница 10: ...t TV mounted at angle TV Wall Bracket Appliance E E PASSIVE HEAT DISCHARGE OPENING PASSIVE HEAT DISCHARGE OPENING WIRE MESH A B C C B A Appliance Opening Appliance Opening D D C B A ITEM MINIMUM DIMEN...

Страница 11: ...nt Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance or vent system component Modificatio...

Страница 12: ...86 Location Inches Millimeters I 2 1 8 54 J 8 1 2 216 K 26 7 8 683 L 41 3 4 1060 M 2 1 16 52 N 8 1 2 216 O 39 13 16 1011 P 28 3 8 721 Location Inches Millimeters A 41 1041 B 38 5 16 973 C 5 3 16 132 D...

Страница 13: ...tom surround Gap between bottom of decorative front and top of bottom surround must be maintained for proper air flow MANOR DECORATIVE BARRIER FRONTS Figure 3 2 Decorative Barrier Front Dimensions MAN...

Страница 14: ...0 1138 40 84 875 914 H Minimum Combustible Mantel Height at 12 Inch Mantel Depth No Passive Heat I Minimum Combustible Mantel Height at 12 Inch Mantel Depth with Passive Heat Installed J Bottom of App...

Страница 15: ...dealer A B C D E F G MER36 ESSENCE36BK in 34 11 16 28 11 16 38 1 1 8 2 3 8 32 33 3 16 mm 881 729 965 29 60 813 843 MER42 ESSENCE42BK in 41 3 4 30 5 8 45 1 16 1 1 8 2 3 8 34 35 3 16 mm 1061 778 1145 2...

Страница 16: ...or non combustible flooring or hearth material above top of bottom surround Gap between bottom of decorative front and top of bottom surround must be maintained for proper air flow A B Barrier Mesh I...

Страница 17: ...f ficient clearance for heat management systems venting Refer to Figure 3 6 for Heat Zone Gas and Heat Out Gas heat management systems Refer to Figures 3 11 3 13 for information regarding fram ing whe...

Страница 18: ...ol chemicals then a replace model designed specif ically for outdoor installation is recommended to avoid oxidation Changes in surface nish due to outdoor environment may occur When installed in areas...

Страница 19: ...omply with the necessary requirements for elevated hearth Refer to instructions included with cabinet system F D D B I J K K A B C D E MER36 IN 51 42 72 56 5 8 See Section 10 Mantel Projections mm 129...

Страница 20: ...ATION CAP 2 X 4 3 1 2 IN Figure 3 9 DVP TRAP1 Exception 2 x 4 Construction Top Vent DVP TRAP1 Exception DVP90ST 5 IN MIN For installations that are top vented and horizontally terminated with a 90 deg...

Страница 21: ...0 13 MER42 Inches 10 42 1 8 22 49 32 0 0 1 2 Millimeters 254 1070 559 1245 813 0 0 13 Adjust framing dimensions for interior chase sheathing such as sheetrock C Add 12 inches for rear venting with one...

Страница 22: ...h to top of framing Front Discharge Air conveyed into the room through one front discharge slot ROOM CEILING 1 1 2 IN 2 X 4 FRAMING 2 IN MIN TV 1 2 IN X 1 2 IN WIRE MESH CHASE CEILING REQUIRED WITHIN...

Страница 23: ...one on each side of appliance ROOM CEILING 1 1 2 IN 2 X 4 FRAMING PASSIVE HEAT DISCHARGE OPENING 0 3 IN CHASE CEILING ZONE DISCHARGE OPENING CHASE CEILING ZONE CHASE CEILING REQUIRED WITHIN 3 IN OF TO...

Страница 24: ...than 3 inches Secure mesh to top of framing Open Top Discharge Both sides and the top are open allowing air to be conveyed into the room Mesh screen required for front discharge or open top discharge...

Страница 25: ...gs from which heat is discharged such as convection slots passive heat registers heat zone registers etc Refer to Section 6 B for Heat Management options allowed for this appliance Chases should be co...

Страница 26: ...k of Overheating DO NOT install com bustible or non combustible flooring or hearth material above top of bottom surround Air flow must be main tained Flooring and hearth material is allowed up to but...

Страница 27: ...r gather sidewalk deck patio etc Listed cap shields available Contact your dealer Local codes or regulations may require different clearances Hearth Home Technologies assumes no responsibility for the...

Страница 28: ...Horizontal Distances from H V Measure Vertical Distances from V V V CLEARANCE 6 IN H H V V H H B Vent Termination Minimum Clearances continued Figure 4 4 Measure Horizontal and Vertical Termination C...

Страница 29: ...the combustion air inlet to any other appliance termination mechanical or non mechanical 9 in min 229 mm min 12 in min 305 mm min I clearance to a mechanical powered air supply inlet All mechanical a...

Страница 30: ...E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 91...

Страница 31: ...1 4 27 these rules also apply SUBTRACT 3 ft from the total H measurement for each 90 elbow installed horizontally SUBTRACT 1 1 2 ft from the total H measurement for each 45 elbow installed horizontall...

Страница 32: ...pipe components Horizontal terminations are measured to the outside mounting surface flange of termination cap See Figure 4 9 Vertical terminations are measured to top of last section of pipe See Figu...

Страница 33: ...es must be maintained See Section 5 A MER36N Models Only When 10 feet or more of vent pipe is used in this scenario bend the pilot scoop down to a 90 degree angle at the perforation as shown Note MER3...

Страница 34: ...may need to be attached to the appliance before a 90 elbow to allow the vent pipe to clear the top standoffs V1 Minimum H1 H2 Maximum Elbow only 2 ft 610 mm 1 2 ft 152 mm 6 ft 1 8 m 1 ft 305 mm 11 ft...

Страница 35: ...nation continued Three Elbows H2 H1 V2 V1 V1 Min H1 Max V2 Min H2 Max Elbow only 2 ft 610 mm 0 in 0 mm 1 ft 305 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 6 ft 1 8 m 1 ft 305 mm 6...

Страница 36: ...llation Manual 2595 980 Rev B 5 23 36 Top Vent Vertical Termination No Elbow Figure 4 15 Note If installing a vertical vent termination off the top of the ap pliance the flue restrictor should be used...

Страница 37: ...cates that a flue restrictor is not used 4 Center the two flue restrictor pieces on the vent at the setting selected in step 3 and secure in place by using two self tapping screws See Figure 4 16 5 Re...

Страница 38: ...re 4 18 H1 V1 V2 Two Elbows V1 H1 Maximum V2 V1 V2 Min Elbow only 2 ft 610 mm 6 in 152 mm 6 ft 1 8 m 2 ft 610 mm 11 ft 3 4 m 3 ft 914 mm 16 ft 4 9 m 4 ft 1 2 m 20 ft 6 1 m V1 V2 H1 60 ft 18 3 m Maximu...

Страница 39: ...INSTALLED HORIZONTALLY H1 H2 V1 V2 V1 H1 H2 V2 V1 V2 Minimum H1 H2 Maximum Elbow only 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 2 ft 610 mm 4 ft...

Страница 40: ...MER42L Installation Manual 2595 980 Rev B 5 23 40 Rear Vent Horizontal Termination Figure 4 20 Figure 4 21 No Elbow One 45 Elbow H1 16 in 406 mm Maximum Do not use a 45 elbow in corner installations...

Страница 41: ...610 mm 4 ft 1 2 m 7 ft 2 1 m 3 ft 914 mm 3 ft 914 mm 9 ft 2 7 m 12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 17 ft 5 2 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6 1 m Maximu...

Страница 42: ...in 152 mm 2 ft 610 mm 1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4 m Maximum V1 Minimum H1...

Страница 43: ...1 m 8 ft 2 4 m V1 H1 H2 H3 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Minimum H2 H1 H2...

Страница 44: ...min 1 in 25 mm clearance around vertical sections Elbow Heat Shield Warning Risk of Fire Elbow heat shield required with 3 inch top clearance or V1 of 2 ft or less V1 A Vent Clearances to Combustible...

Страница 45: ...firestop on both sides then both wall shield firestops must have a heat shield refer to Section 12 A attached to them See Section 7 F for information for regarding the instal lation of a horizontal t...

Страница 46: ...su lation around the vent Maintain clearances to vent to prevent overheating A ceiling firestop MUST be used between floors and attics DVP pipe only Frame an opening 10 in by 10 in 254 mm by 254 mm wh...

Страница 47: ...ulation Basket Inner Vent Insulation and Outer Vent Insulation NOTICE Once the seal cap has been removed it CANNOT be reattached Figure 6 6 Generic Fireplace Shown To attach the first section of vent...

Страница 48: ...t CANNOT be reattached INNER VENT INSULATION INSULATION BASKET SEAL CAP VENT GASKET Figure 6 11 Generic Fireplace Shown To attach the first section of vent pipe make sure to use the vent gasket in the...

Страница 49: ...in advance to ensure fit within the framing Determine the heat management system s that will be installed Locate the two heat management knockouts on the top of the appliance Remove the knockout from...

Страница 50: ...ce the appliance into position Keep nailing tabs flush with the framing Level the appliance from side to side and front to back Square the appliance by securing diagonal dimensions to within 1 4 inch...

Страница 51: ...NG Risk of Fire or Explosion Vent sections MUST be installed correctly Improperly installed vent sections could leak or cause appliance to overheat Required Commercial Multi family Multi level exceed...

Страница 52: ...securely fitted and locked into the preceding component It is acceptable to use screws no longer than 1 2 in 13 mm to hold outer pipe sections together If predrilling holes DO NOT penetrate inner pip...

Страница 53: ...to joining sections Only outer pipes are sealed sealing the inner flue is not required All unit collar pipe slip section elbow and cap outer flues shall be sealed B Assemble Slip Sections Slide the i...

Страница 54: ...r in stallation instructions DO NOT allow vent to sag below connection point to appliance Vertical runs originating off the top of the appliance with no offsets must be supported every 8 feet 2 44 m a...

Страница 55: ...protective gloves and safety glasses during instal lation Sheet metal edges are sharp Slide the storm collar onto the exposed pipe section and align brackets Insert a bolt provided through the bracket...

Страница 56: ...bag Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section Figure 7 15 Venting Through the Wall Note When using termination caps with fac...

Страница 57: ...the same circuit the use of surge protectors may help alleviate the interference 8 8 Electrical Information INSIDE OF APPLIANCE JUNCTION BOX BRACKET OUTSIDE OF APPLIANCE Accessories Requirements This...

Страница 58: ...y The electrical components are installed on the compo nent tray noted in Figure 8 3 The components may be removed if necessary Once components are reinstalled ensure the electrical components are con...

Страница 59: ...appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 8 4 IntelliFire Touch Wiring Diagram This appliance is equipped with an IntelliFire Touc...

Страница 60: ...ll fan through the valve plate cavity See Figure 8 6 Install and wire the fan per instruction shipped with the fan Figure 8 4 also shows additional details Reinstall valve plate assembly burner assemb...

Страница 61: ...sion or Asphyxiation Check all fittings and connections with a non corrosive commercially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipp...

Страница 62: ...h consists of enough horizontal vent pipe to terminate through a 2x6 wall Top Vented with one 90 degree elbow and DVP TRAP2 termination cap Rear Vented with the DVP TRAP2 termination cap It may need t...

Страница 63: ...e as sembly See Figure 9 4 Perform service or replace gas valve WARNING Risk of Fire or Explosion Turn off gas to appliance before removing components Support gas line to prevent bending WARNING Risk...

Страница 64: ...ng a 300 F minimum sealant Refer to Figure 10 1 and Figure 10 2 Finishing materials must be installed with no gaps in order to prevent the escape of heat between the finishing material and the wall Se...

Страница 65: ...lace opening to bottom of appliance 33 1 2 IN MER36 35 1 2 IN MER42 Note All measurements in inches Note Measurement is taken from top of the opening NOT the top of the fireplace 5 2 1 2 13 14 15 16 1...

Страница 66: ...ER42 Note All measurements in inches Note Measurement is taken from top of the opening Non Combustible Mantels Passive Heat Installed Figure 10 8 Combustible Mantel Leg or Wall Projections Acceptable...

Страница 67: ...51 mm MIN OPENING MUST NOT BE BLOCKED CEILING CEILING 2 IN MIN DO NOT INSTALL FINISHING MATERIAL ON THIS SURFACE 2 IN 51 mm MIN OPENING MUST NOT BE BLOCKED CEILING SIDE DISCHARGE DISCHARGE SLOTS ON B...

Страница 68: ...use with this ap pliance model may be used Contact your dealer for a list of decorative barrier fronts that may be used Decorative Barrier Front Fit Types Inside Fit as shown in Figure 10 11 Decorativ...

Страница 69: ...t FINISHING STRIPS NOT REQUIRED Non combustible Finishing Material Thickness 1 Inch Thick or Less Figure 10 14 Inside Fit Method NON COMBUSTIBLE FINISHING MATERIAL DECORATIVE FRONT NON COMBUSTIBLE FIN...

Страница 70: ...ETAIL FINISHING STRIPS FINISHING STRIP ALIGNS WITH HOLES NOTICE Remove finishing strips before firing appliance Remove glass assembly to access finishing strip screws Install and Remove Finishing Stri...

Страница 71: ...ischarge side discharge or open top discharge MER36 76 IN MIN 1930 mm MER42 78 IN MIN 1981 mm Appliance may be installed off of floor FIREPLACE OPENING 2 X 4 FRAMING 2 X 4 OR 2 X 6 FRAMING CHASE CEILI...

Страница 72: ...fired B Clean the Appliance Clean vacuum any sawdust that may have accumu lated inside the firebox or underneath in the control cavity Figure 11 1 Burner Media Ember Placement MER36 MER42 NO EMBERS C...

Страница 73: ...ty responsible for use and operation Log 1 Place Log 1 as shown in Figure 3 The right end touches Log Pin 4 Push the log back until it rests against the log stop shown in Figure 2 4 4 2 2 6 6 5 5 1 1...

Страница 74: ...Log 2 will touch as shown in Figure 8 2 2 2 2 4 4 4 4 1 1 1 1 LOG 4 TOUCHES FIREBOX WALL LOG 4 TOUCHES FIREBOX WALL Figure 8 Place Log 5 FLAT SPOT FOR LOG 6 FLAT SPOT FOR LOG 6 LOG 2 TOUCHES LOG 5 LOG...

Страница 75: ...7 Place Log 7 with the split side up and the curve towards the front of the firebox as shown in Figure 10 Log 7 will rest on the groove of log 5 shown in Figure 8 Figure 10 shows additional placement...

Страница 76: ...lation 1 Reference the four log pins and the location of the log stop shown in Figure 2 Figure 3 Position Log 1 4 4 2 2 1 1 3 3 Figure 1 Log Identification LOG STOP LOG STOP 1 1 Log 2 Place Log 2 usin...

Страница 77: ...he bottom right side of Log 3 and the bottom left side of Log 5 should measure 13 1 2 inches as shown in Figure 7 Log 6 Log 6 rests on the flat spot of Log 2 as shown in Figures 7 and 8 The top end of...

Страница 78: ...k of the firebox as shown in Figure 9 Log 7 will rest on the groove of Log 3 shown in Figure 8 The right side of Log 7 extends past Log 3 by 1 1 2 inches as shown in Figure 9 and 10 The space between...

Страница 79: ...th glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly Pull the four glass assembly latches away from the tabs on the glass frame Remove glass assemb...

Страница 80: ...n Cap SLP RDS Roof Deck Insulation Shield SLP TVHW Vertical Termination Cap SLP FS Ceiling Firestop SLP TB1 Basement Vent Cap SLP WS Wall Shield Firestop SLP HVS Horizontal Pipe Support DVP 2SL Adapte...

Страница 81: ...ville MN 55044 www majesticproducts com Please contact your Majestic dealer with any questions or concerns For the location of your nearest Majestic dealer please visit www majesticproducts com Option...

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