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15

83D0524

20/30/40ILDV Fireplace Insert

iNSeRt iNStALLAtiON 

NOte:

 The gas line connection may be made using 1/2" 

rigid  tubing  or  an  approved  flex  connector.  Since  some 

municipalities have additional local codes it is always best 

to consult your local authorities and the current edition of 

the  National  Fuel  Gas  Code ANSI.Z223.1,  NFPA54.  In 

Canada CSA-B149 (1 or 2) Installation Code. 
A  listed  manual  shutoff  is  factory  installed  upstream  of 

appliance. Union tee and plugged 1/8" NPT pressure tap-

ping point should be installed upstream of the appliance. 

Figure 12

iMPORtANt:

 The  main  gas  valve  is  for  turning  on  or 

shutting off the gas to the insert. 
Check your building codes for any special requirements 

for locating equipment shutoff valve to inserts.

Natural Gas

From Gas Meter

(4.5" w.c. to 10.5" w.c. Pressure)

Propane/LP

From External Regulator

(11" w.c. to 13" w.c. Pressure)

3" Minimum

FP1931
gas connection
9/08

Approved Flexible 

Gas Line Supplied 

with Appliance

Tee Joint

Pipe Nipple

Cap

Figure 12 -

Gas Connection

A manual shut-off valve is factory installed 

upstream of the appliance. union tee and 

plugged  1/8"  NPt  pressure  tapping  point 

should be installed upstream of the appli-

ance. 

Figure 12

cA

uti

ON

use pipe joint sealant that is resistant to 

liquid petroleum (LP) gas.

cA

uti

ON

Only  persons  licensed  to  work  with  gas 

piping may make the necessary gas con-

nections to this appliance.

W

ARN

iNG

Apply pipe joint sealant lightly to threads. This will prevent 

excess sealant from going into pipe. Excess sealant in pipe 

could result in clogged burner system valves.We recom-

mend that you install a sediment trap/drip leg in supply 

line as shown in 

Figure 12

. Locate sediment trap/drip leg 

where it is within reach for cleaning. Install in piping system 

between fuel supply and burner system. Locate sediment 

trap/drip leg where trapped matter is not likely to freeze. A 

sediment trap traps moisture and contaminants. This keeps 

them from going into the burner system gas controls. If 

sediment trap/drip leg is not installed or is installed wrong, 

burner system may not run properly. 

Содержание 20ILDVNV

Страница 1: ...to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactu...

Страница 2: ...lace Requirements 9 Venting Installation 10 Installation Precautions 10 Venting Requirements 10 Altitude Considerations 11 Venting Configurations 12 Manifold Removal and Installation 13 Insert Install...

Страница 3: ...d by a qualified service person with glass door properly seated and sealed combustion leakage can occur CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning are similar to the flu with h...

Страница 4: ...have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTED TO ANSI Z21...

Страница 5: ...b Piezo Gas Shut Off Valve HIGH ELEVATIONS Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500...

Страница 6: ...v 718 mm B 13C zn 335 mm 16C zn 411 mm 18Z 460 mm C 13M 352 mm 14B 372 mm 15C 391 mm D 24 610 mm 28Z 714 mm 31C zn 792 mm E 17M 454 mm 20C v 527 mm 23C 594 mm F 6Z v 159 mm 6Z v 159 mm 6Z v 159 mm G 1...

Страница 7: ...RTANT Your direct vent insert was designed to be installed in an existing wood burning fireplace The location and clearances are subject to local building codes general installation INFORMATION CLEARA...

Страница 8: ...l clearances NOTE The combustible area above the facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual...

Страница 9: ...and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine It is not unusual for your insert to give off some odor the fir...

Страница 10: ...do so could result in serious injury property damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life WAR...

Страница 11: ...size orifice for use at high altitude contact your dealer High Temp Silicone FP1923 exhaust pipe 9 08 3 and 3 UL 1777 Gas Liner Apply high temperature silicone to lines on both ends and secure with tw...

Страница 12: ...Recommended block off plate noncombustible metal Prevents odors from chimney entering room UL 127 Solid Fuel Z C Fire box Figure 8 Inlet and Exhaust Reline NOTE You may use either reline configuration...

Страница 13: ...fle Assembly Baffle Plate For 20ILDV FP2156 Closed Baffle Plate Must use on 20ILDV for All Ver tical Applications 20ILDV Baffle Plate NOTE Make sure the correct baffle plate is used FP2640 ILDV40 baff...

Страница 14: ...e You must reduce incoming gas pressure to between 11 and 13 inches of water If you do not reduce incoming gas pressure burner system regula tor damage could occur Install external regulator with the...

Страница 15: ...pplied with Appliance Tee Joint Pipe Nipple Cap Figure 12 Gas Connection A manual shut off valve is factory installed upstream of the appliance Union tee and plugged 1 8 NPT pressure tapping point sho...

Страница 16: ...mly to reseal Do not over torque Check test points for gas leaks with a soap and water solution or an electronic gas leak detector FP1932 valve regulator with knobs Pressure Test IN Pressure Test OUT...

Страница 17: ...ter wire Always check with local code PILOT HI LO ON OFF FP1933 wall switch wiring Figure 14 Wiring Diagram for Wall Switch Sparker Thermocouple Piezo Igniter Thermopile Pilot Assembly Switch Millivol...

Страница 18: ...ctangular slots located at rear of burner LG536 ILDV Ember Material LG536 Figure 16b Place Ember Material FP1968 ember material area 9 08 Ember Material Area FP1968 Figure 16a Ember Material Area Do n...

Страница 19: ...e Log 1 LG539 ILDV log 2 9 08 Log 2 Figure 19 Place Log 2 LG539 LG537 ILDV log 6 9 08 Log 6 LG537 Figure 17 Place Log 6 3 Align the two pin holes on Log 6 onto the burner Figure 17 4 Place log 1 by al...

Страница 20: ...re 21 Place Log 4 LG541 LG542 Log 5 LG542 Figure 22 Place Log 5 6 Position log 3 so that the bottom right end is resting on the pad on log 2 and the left end is resting on the flat spot on log 1 Figur...

Страница 21: ...d surround holes with insert and attach with screws provided 3 Re attach glass door assembly 4 Attach filigree to face by gently pushing into place FP1934 insert surrounds Figure 24 Beveled Surround F...

Страница 22: ...orce or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to inspect the appliance a...

Страница 23: ...pply line connection to the gas valve Burner connections Field made joints gas shutoff valve Pilot Factory made joints Each joint or connection All joints on valve and control body Lighting pilot for...

Страница 24: ...n the knob counterclockwise to the ON position Figure 28 It will take less than four 4 seconds for the burner to ignite Pilot position Depress and turn knob to pilot position to keep burner off while...

Страница 25: ...on at sea level The burner on Natural Gas models may be adjusted for high altitude as follows To increase air mixture open the shutter more This will reduce soot formation Figure 26 To decrease air mi...

Страница 26: ...ng the door up and off the unit Figure 29 3 Set glass frame aside 4 Re install in reverse order FP1942 install glass frame 9 08 Latches FP1942 Figure 29 Glass Frame Removal Always use gloves when hand...

Страница 27: ...nd bricks To remove the brick unfasten the brackets located on the right and left 6 Unfasten the brick support plate fastened to the burner 7 Unfasten the rectangular plate located at the rear of the...

Страница 28: ...20ILDV 30ILDV 40ILDV Blower 1 53D2196 56D2196 56D2196 Parts not shown Disc Bracket 1 39D0098 39D0098 39D0098 Blower Snap Disc 1 26D2870 26D2870 26D2870 Speed Control 1 26D0746 26D0746 26D0746 Wire Ass...

Страница 29: ...ial paint curing of the appliance can also leave a slight film on the glass This is a temporary problem You should clean the glass after the first two weeks of use After that you should clean the glas...

Страница 30: ...ain burner and pilot 5 Carefully replace log set and embers in their correct positions Refer to Pages 18 through 21 6 Replace door 7 Relight pilot Refer to Page 23 8 Turn on main burners Allow logs to...

Страница 31: ...sive sooting is found heater must be adjusted Contact dealer where you bought heater FP1943 pilot flame Thermocouple Thermopile FP1943 Figure 34 Before taking unit apart check pilot flame Flame should...

Страница 32: ...connections are good but there is no spark 2 Check for spark arcing from the elec trode to pilot Adjust and retighten 1 Check for proper connection of ther mocouple to rear of valve 2 Bleed line Cont...

Страница 33: ...33 83D0524 20 30 40ILDV Fireplace Insert REPLACEMENT PARTS 12 13 24 6 1 2 3 4 5 7 10 11 14 15 17 18 19 20 22 16 23 21 23 25 26 27 28 0511 ILDV parts 9 08 8 9...

Страница 34: ...0018 37D0019 37D0018 37D0019 37D0018 37D0019 15 Rocker Switch 1 32D0232 32D0232 32D0232 32D0232 32D0232 32D0232 16 Shutoff Valve 1 83D0503 83D0503 83D0503 83D0503 83D0503 83D0503 17 Venturi 1 45D0059...

Страница 35: ...Iron Age LF20IA LF30IA LF40IA 3 Floral Filigree Black Texture FF20BT FF30BT FF40BT 3 Floral Filigree Iron Age FF20IA FF30IA FF40IA Beveled Surround Black Texture IL20BSBT IL30BSBT IL40BSBT Colonial S...

Страница 36: ...36 83D0524 20 30 40ILDV Fireplace Insert...

Страница 37: ...37 83D0524 20 30 40ILDV Fireplace Insert...

Страница 38: ...y with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please re...

Страница 39: ...Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner...

Страница 40: ...ency Ratings Model EnerGuide Ratings Steady State D O E Fireplace Efficiency Fan OFF Fan ON AFUE 20ILDVNV 67 5 73 5 74 5 66 4 20ILDVPV 73 9 79 8 80 8 74 6 30ILDVNV 71 9 76 5 77 5 65 9 30ILDVPV 83 7 88...

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