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Operating Manual AutoPellet® PES 20, 32, 56

1 Dear Customer ................................................................................................................................................ 5

2 Use only for the purpose intended ................................................................................................................ 6

3 Types of safety warning sign ......................................................................................................................... 7

Warnings and safety instructions.................................................................................................................. 8

4.1

Basic safety instructions ............................................................................................................................... 8

4.2

Warning signs............................................................................................................................................... 8

4.3 What to do in an emergency....................................................................................................................... 10

5 Prerequisites for installing a pellet boiler ..................................................................................................... 11

5.1 Guidelines and standards for installing a pellet boiler .................................................................................. 11
5.2 Installation room........................................................................................................................................... 11
5.3

Flue gas system........................................................................................................................................... 12

5.4 Safety systems ............................................................................................................................................ 15
5.5

Installation with an existing boiler ............................................................................................................... 15

6 Fuel ................................................................................................................................................................ 17

6.1

Specification for high quality pellets as per EN ISO 17225–2, class A1 and by PFI standards in North

America......................................................................................................................................................... 17

6.2

Distance to flammable materials................................................................................................................. 18

6.3 Storing the pellets ....................................................................................................................................... 18
6.4

Measures for the ventilation of storage rooms........................................................................................... 18

Product description ...................................................................................................................................... 19

7.1 The pellet boiler............................................................................................................................................ 19
7.2

Pellet suction system...................................................................................................................................22

7.3

Auger delivery system ................................................................................................................................22

7.4

Storage systems..........................................................................................................................................23

7.4.1 Pellet storage room......................................................................................................................23
7.4.2 Flexilo fabric tank ........................................................................................................................23

8 Operating the Pellematic ............................................................................................................................. 24

8.1

Operating the heating system .................................................................................................................... 24

8.2

Description of the control panel .................................................................................................................25

8.3 Setting language, date and time at Pelletronic Touch................................................................................25
8.4

Operating Device with Touch screen ........................................................................................................ 28

8.5 Opening window ........................................................................................................................................ 28
8.6

User controls and their function ................................................................................................................ 29

8.7 Main Menu ................................................................................................................................................... 31

9 Mode ............................................................................................................................................................. 33

Measuring Values........................................................................................................................................ 34

Weather ....................................................................................................................................................... 35

12 Heating Circuit ............................................................................................................................................ 36

12.1

Measuring values Heating circuit ................................................................................................................37

12.2 Time programme Heating circuit .............................................................................................................. 38
12.3

Party .......................................................................................................................................................... 39

12.4 Vacation .................................................................................................................................................... 39
12.5 Heating curve and Heating limits .............................................................................................................. 40

Domestic hot water .................................................................................................................................... 43

13.1 Measuring values Domestic hot water....................................................................................................... 44
13.2

Time programme DHW ............................................................................................................................. 44

14 DHW Return pump ..................................................................................................................................... 45

14.1

Measuring values DHW Return pump ....................................................................................................... 46

14.2 Time programme DHW return pump ....................................................................................................... 46

Solar............................................................................................................................................................. 47

15.1 Measuring values Solar............................................................................................................................... 47
15.2 Solar circuit................................................................................................................................................ 48
15.3

Yield - Solar Energy................................................................................................................................... 49

Pellematic.................................................................................................................................................... 50

16.1

Measuring values........................................................................................................................................ 50

16.2

Full Power................................................................................................................................................... 51

Contents

Содержание PES 20

Страница 1: ...alling and servicing SAVE THESE INSTRUCTIONS Operating Manual Pellet heating with auger delivery or vacuum suction system for the end user AutoPellet PES 20 32 56 FA_V3 10 AutoPellet TOUCH USA PE 568...

Страница 2: ...8 USA 2 0 Version valid from 09 2021 Approved Wohlinger Christian Author Manufacturer MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 E Mail info maineenergysystems com MAINE EN...

Страница 3: ...on system 22 7 3 Auger delivery system 22 7 4 Storage systems 23 7 4 1 Pellet storage room 23 7 4 2 Flexilo fabric tank 23 8 Operating the Pellematic 24 8 1 Operating the heating system 24 8 2 Descrip...

Страница 4: ...US 77 17 7 E Mail 78 17 8 IP Config 79 18 Software 84 19 Emptying the ash pan 85 20 Emptying the ash box 86 21 Maintenance and servicing 88 21 1 Maintenance 88 21 2 Cleaning the boiler every year 89 2...

Страница 5: ...place for future reference Installation and first startup must be carried out by a qualified installer certified by Maine Energy Systems The installation must comply with the requirements of the Auth...

Страница 6: ...ing systems and hot water supply for buildings It is not permissible to use the pellet boiler for any other purpose Reasonable foreseeable inadvertent uses for the pellet boiler are not known The boil...

Страница 7: ...ead to death or life threatening injury Warning indicates a situation that could lead life threatening or serious injury Caution indicates a situation that could lead to injury Note indicates a situat...

Страница 8: ...openings in the combustion air inlet must never be partially or completely closed Ventilation systems central vacuum cleaning systems extractor fans air conditioning systems flue gas blowers dryers fu...

Страница 9: ...on R Ri is sk k o of f c cu ut t i in nj ju ur ri ie es s d du ue e t to o s sh ha ar rp p e ed dg ge es s Use gloves for performing all work on the boiler D Da am ma ag ge e t to o p pr ro op pe er r...

Страница 10: ...t to do in the event of a fire Switch off the heating system Call your local fire department and or 911 Use approved fire extinguishers fire protection class ABC What to do if you smell smoke Switch o...

Страница 11: ...R Ri is sk k o of f f fi ir re e Do not store flammable materials or liquids in the vici nity of the pellet boiler Do not permit unauthorized persons to enter the boiler room Keep children away Do no...

Страница 12: ...and design of the chimney is very important The chimney must be able to ensure suffi cient draft to safely draw away the flue gas regardless of the status of the boiler Low flue gas tempera tures can...

Страница 13: ...y and thus increases fuel consumption 3 Negative pressure of the chimney The boiler must be connected to a chimney or a vertical venting system that is capable of handling and producing a negative bre...

Страница 14: ...create an extremely hot fire The chimney and the chimney connector should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred If creosote has...

Страница 15: ...system volume will dictate the required expansion tank size I In ni it ti ia al l s st ta ar rt t u up p The initial start up of each MESys boiler must be per formed by an authorized installer 5 5 Ins...

Страница 16: ...matic is con nected to or with Pellet boiler Make and Model number ____________________ Existing boiler Make and Model number _____________________ P Po os ss si ib bl le e e es sc ca ap pe e o of f f...

Страница 17: ...et ts s t th ha at t c co op pn nt ta ai in n t tr re ea at te ed d w wo oo od d c co ol lo or re ed d p pa ap pe er r p pr ro od du uc ct ts s c ca ar rd db bo oa ar rd d s so ol lv ve en nt ts s p...

Страница 18: ...p pr ro od du uc ct ts s c ca ar rd db bo oa ar rd d s so ol lv ve en nt ts s p pl la as st ti ic c t tr ra as sh h o or r g ga ar rb ba ag ge e Never burn trash plastics gasoline solvents naphtha ho...

Страница 19: ...m an ash box with ash compression system and an integrated return water temperature control The installed programmable logic controller system en ables fully automatic operation and highest efficiency...

Страница 20: ...Key components of the Pellematic 1 Boiler heat exchanger 2 Vac Hopper Day tank 3 Burner 4 External automatic ash compression system 5 Boiler controller PE 568 USA 2 0 20 The pellet boiler...

Страница 21: ...0 Burner fan 3 Heat exchanger 11 External ash box 4 Boiler water 12 Burner auger 5 Boiler insulation 13 Electronic ignition 6 Combustion chamber cover 14 De ashing system 7 Suction turbine 15 Ash cham...

Страница 22: ...ge room 5 Suction flap Located underneath the fabric tank Pellet boiler Version A pellet storage room Version B fabric tank 7 3 Auger delivery system The auger system consists of Delivery system motor...

Страница 23: ...traction system is part of the koFEN pellet heating system The sloping base is to be provided by the customer Information and important notes on setting up storage rooms can be found in the koFEN plan...

Страница 24: ...in nc co or r r re ec ct t s se et tt ti in ng gs s Only trained operators may use the heating system Make sure no unauthorised persons enter the central heating room Keep children away from the cent...

Страница 25: ...controller 2 Main switch Switches off the heating system both poles including the power supply to the control panel 3 Safety temperature sensor Switches the heating system off if the boiler temperatur...

Страница 26: ...PE 568 USA 2 0 26 Setting language date and time at Pelletronic Touch...

Страница 27: ...Setting language date and time at Pelletronic Touch 27 Setting the date Setting the time Operating Manual AutoPellet PES 20 32 56...

Страница 28: ...y mode As soon as you touch the surface of the touch light turns on and displays the opening window 1 Measuring values adjustable 2 Date 3 Hour 4 The icon house takes to the main menu 5 Weather displa...

Страница 29: ...ectly to the main menu The horizontal arrow leads you one step back With the blue down arrow you get to additional lines of information on this item Down scroll down With the blue up arrow you get to...

Страница 30: ...enter values within the min max range 3 Time and date block a Adjustable time or date b Cancel c Help function inactive d Confirm 4 Text selection a Name of parameter b Status texts The number of stat...

Страница 31: ...Main Menu 31 8 7 Main Menu In the Main menu you see all submenus By finger pressure on an icon you reach the respective submenu Operating Manual AutoPellet PES 20 32 56...

Страница 32: ...Menu navigation of Pelletronic Touch PE 568 USA 2 0 32 Main Menu...

Страница 33: ...f The adjusted operating mode of the heating circuits and DHW is inactive The frost protection function is active Auto The adjusted operating mode of the heating circuits and DHW is active The frost p...

Страница 34: ...es is in the Main menu Pellematic Heating circuit Domestic hot water Solar Accumulator Return pump Heating Plant In the menu item Allocation you see which heating circuits are allocated to the boiler...

Страница 35: ...arger nearby place Search with the following details Postal code location country Postal code country Location country Afterwards weather data for the next 3 days are downloaded An icon for the curren...

Страница 36: ...Furnace starts in the heating times according to the Set room temperature Heating The Furnace heats constantly according to the Set room temperature Set back The Furnace heats constantly according to...

Страница 37: ...ng values Actual value Set value Inputs sensores Outputs pumps mixer and motors Outside Temperature actual Outside Temperature Boiler Temp actual Boiler Temperature Booster Status Booster On Off Flow...

Страница 38: ...s for these hea ting days Mo Th 8 With and you switch between the heating blocks You can deactivate heating days in the heating block and activate in another 4 The heating times for Mo Th are assig ne...

Страница 39: ...the party function deactivates itself automatically 12 4 Vacation The holiday programme cancels the heating times and heats for the entered period on the set temperature level Vacation is in the Main...

Страница 40: ...d the associa ted flow temperature for a heating circuit Base point adjustable from 68 113 F With the change the of base point you provide a parallel shift of the heating curve H limit heating If the...

Страница 41: ...me to reach the adjusted roomtemp heating Room thermostat influence If the measured room temperature deviates from the set room temperature the heating controller corrects the flow temperature with th...

Страница 42: ...ents the cycling On Off On Off of the heating circuit pump If the Set room temperature room temperature hysteresis is reached the associated pump stops If the Set room temperature is 1 C the pump swit...

Страница 43: ...ection Auto The installation heats the water within the time programme to the desired hot water temperature Outside the time programme the installation heats to Watertemp min On The system heats up th...

Страница 44: ...ng values Domestic hot water Measuring values DHW is in the Main menu You see all the Heating circuit corresponding measuring values Actual value Set value Inputs sensores Outputs pumps mixer and moto...

Страница 45: ...me programme If the return temperature sensor of the DHW Return pump reaches the Switch off temperature the pump switches off If the return temperature falls below the switch off temperature the DHW R...

Страница 46: ...ts sensores Outputs pumps mixer und motors 14 2 Time programme DHW return pump In the Time Programme DHW Return Pump you set the times for the hot water in the water purchasers Time 1 Time programme 1...

Страница 47: ...Solar is in the Main menu Solar has following menu items Measuring values Solar Solar circuit 1 2 Solar energy yield 15 1 Measuring values Solar Measuring values Solar is in the menu Solar It displays...

Страница 48: ...hen the solar cir cuit pump switches on again The hysteresis prevents a solar pump cycling On Off On Off If the temperature differnce between the collector sensor and TPU ACC lower sensor is higher th...

Страница 49: ...y is in the menu Solar Yield measuring of solar energy has following menu items Actual Display of the current solar energy refreshes every 60 sec Yield Day Display of todays solar energy since 00 00 Y...

Страница 50: ...pellet boiler There are up to 4 Pellematic boilers possible Pellematic is in the Main menu 16 1 Measuring values Measuring values is in the menu Pellematic It displays all measuring values of Pellemat...

Страница 51: ...l feed Fuel Adjustment The burner auger run time is calculated automa tically by the PLC depending on the rated power and the boiler setpoint temperature The burner motor is controlled accordingly You...

Страница 52: ...t is the time full hour at which the additonal boiler cleaning sequence is performed Example 20h additional boiler cleaning sequence performed at 20 00 On va cuum systems the hopper is also filled at...

Страница 53: ...vated in the menu General The threshold value Minimum weight for a warning message is adjustable The warning message appears on the operating device and will be terminated when filling level rerises a...

Страница 54: ...refilled regardless how full it is at this time At the same time the purification of the boiler will take place On When this menu point is activated a field appears for specifying the 2nd dai ly suct...

Страница 55: ...ol related settings and individual operating options for the customer General is in the Main menu The menu General includes Chimney Favorit Values Local setting Datalog Malfunction Info Save Load ModB...

Страница 56: ...minutes You also can see actual Furnace temperature and the rest of the time limit After the expiry of the time limit the function chimney ends time of expiry the operation Chimney sweeper ends The bu...

Страница 57: ...Favorite 57 Operating Manual AutoPellet PES 20 32 56...

Страница 58: ...ng menu items Language Unit Date Time Choose between the languages German English UK English U S French Spa nish Italian Dutch Danish and Russian You can choose between isometric and imperialist numbe...

Страница 59: ...st of all malfunction reports on the display Code Display Input Output Affected element Solution table 1001 HC1 Flow BC X4 or X5 Heating controller 13 1a 1002 DHW1 OnSensor BC X6 1003 Outside Sensor B...

Страница 60: ...ng controller 13 1c 3002 DHW1 OnSensor X6 3003 Outside Sensor X2 3004 Boiler Sensor X3 3008 TPO1 X7 3009 TPM1 X8 3010 Collektor1 X11 Heating controller 13 2c 3011 TPU1 X9 or X10 Heating controller 13...

Страница 61: ...AE2 5018 PE1 Motor turbine VAK Boiler Controller 13 7 5019 PE1 Ignition ZUEND Boiler Controller 13 8 5020 PE1 Motor ashbox AV Boiler Controller 13 9 5021 PE1 Motor res 1 RES1 Boiler Controller 13 10 5...

Страница 62: ...pellets warning AE1 Boiler Controller 13 21 5055 Error Output VAK VAK Boiler Controller 13 22 5056 Error Output ZUEND ZUEND Boiler Controller 13 23 5057 Error Output AV AV Boiler Controller 13 24 5058...

Страница 63: ...X13 1017 Cascade OnSensor BC X3 1018 Cascade OffSensor BC X3 1019 Circulation Return1 BC X14 1020 DHW1 Off Sensor BC X6 5000 PE1 Reserve sensor1 BS R1 5002 PE1 Reserve sensor2 BS R2 5004 PE1 Outside...

Страница 64: ...xistBoiler1 SC X13 2017 Cascade OnSensor SC X3 2018 Sonde arr t cascade CC X3 2019 Circulation Return1 SC X14 2020 WW1 Aus F hler KS X6 5001 PE1 Reserve sensor1 SC R1 5003 PE1 Reserve sensor2 SC R2 50...

Страница 65: ...ler 13 2 Collektor sensor Fault 1010 2010 3010 Display 1010 Collektor BC Description Collector sensor fracture measuring circuit of collector sensor X15 is open Cause and Remedy Sensor not connected C...

Страница 66: ...S Remote Touch Description Time Out of BUS Connection from remote controll to Touch operating device Cause and Remedy Wrong cable connection Check cable connection Wrong softwareversion Check version...

Страница 67: ...2012 F Display 5049 PE Burner gas short circuit only SMART without combustion cham ber sensor Description Burner gas sensor short circuit measuring circuit of Burner gas sensor short circuit Output R...

Страница 68: ...to negative draft sensor check whether boiler flue gas outlet is clear check whether condensation heat exchanger is clear Make sure flue gas fan is running Negative draft pressure too high Check induc...

Страница 69: ...imit Check limits 13 9 Output 230V 2 Fault 5020 5024 5025 5027 5029 5030 Display 5020 PE Motor ashbox Output AV 5024 PE Flue gas fan Output SZ 5025 PE Cirkulationspump Output UW 5027 PE Motor ext auge...

Страница 70: ...connections Emergency OFF button has been pressed Reset Emergency OFF switch Emergency OFF defect Replace Emergency OFF switch Display 5033 Safety temperature STB Description Safety temperature limite...

Страница 71: ...burner is too high Display 5039 PE Flame return gate closed Description Flame return gate open fault Cause and Remedy Flame return gate unplugged Connect up flame return gate and check cable connectio...

Страница 72: ...serves depleted Refill storage Room supply tank Capacitve sensor RA defect Replace Capacitve sensor RA 13 19 Burner Motor Ash box full SMART and Condens only Fault 5047 Display 5047 Burner Motor Ash b...

Страница 73: ...Malfunction report 73 Sensor unpuged AE2 Connect plug Parameter set incorrectly Check settings in menu Level detection sys tem protected access Operating Manual AutoPellet PES 20 32 56...

Страница 74: ...Error Output MA Fault 5059 Display 5059 Error Output MA Cause and Remedy Output defect incorrect wiring Check cable connection Replace Boiler Controller 13 27 Error Output RA Fault 5060 Display 5060 E...

Страница 75: ...defect incorrect wiring Check cable connection Replace Boiler Controller 13 32 Error Output RA1 Fault 5065 Display 5065 Error Output RA1 Cause and Remedy Output defect incorrect wiring Check cable co...

Страница 76: ...ion Replace Boiler Controller 13 35 Error Output ES Fault 5068 Display 5068 Error Output ES Cause and Remedy Output defect incorrect wiring Check cable connection Replace Boiler Controller 17 5 Inform...

Страница 77: ...e The Modbus registers may be set not less than two hours in cyclic operation otherwise the life span of the operating device can decrease Off TCP Server Defaultport for ModBUS is 502 Operating Manual...

Страница 78: ...server Only the recipient address needs to be configured To ensure maximal flexibility E mail settings can set individually Port used for sending email depends on provider Select encryption mode speci...

Страница 79: ...eral The menu item IP Config is only displayed if it has been activated by a qualified person After calling up the menu a connection check is made If this is successful Connected to LAN and In ternet...

Страница 80: ...similar to GW and D2 optional IP IP address in the local network NM Networkmask is required in the local network GW The gateway enables the touch operating device the access to the internet D1 D2 Serv...

Страница 81: ...ur network Enter the Port Default 80 Web IP address in local network Web User Networkmask is required in local network Web Password The gateway enables the touch operating device the access to the int...

Страница 82: ...appears Dynamic address assignment on the local network should be disabled if possible If a WLAN stick is recognized and supported an Additional LAN WLAN button appears Password of router Address exte...

Страница 83: ...red port The touch then registers with the external IP address and port on k oFEN remote maintenance server In case of change of address by the external provider this is detected and sent to the Maine...

Страница 84: ...18 Software Software is in the Main menu Software shows you the name of the current software PE 568 USA 2 0 84 Software...

Страница 85: ...not flammable steel container Do not use ash container to store waste or other material Do not empty ash onto flammable floors or materials Emptying the ash pan Note Check the level of the ash pan an...

Страница 86: ...l ash box can also be retrofitted D Da am ma ag ge e t to o p pr ro op pe er rt ty y Empty the ash box before a longer off time of the boiler Otherwise the auger and the opening mechanism can be block...

Страница 87: ...g the ash box Note When the ashbox is full then Ash appears on the display with the alarm text Ash box full After emptying and restarting the ash box the alarm text disappears automatically Operating...

Страница 88: ...mbustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained i...

Страница 89: ...so on n C Cl le ea an ni in ng g o of f t th he e p pe el ll le et t b bo oi il le er r h ha as s t to o b be e p pe er rf fo or rm me ed d f fr ro om m a a a au ut th ho or ri iz ze ed d s se er rv...

Страница 90: ...rf fo or rm ma an nc ce e a an nd d d da am ma ag ge e t to o p pe el l l le et t b bo oi il le er r d du ue e t to o b bl lo oc ck ka ag ge es s i in n t th he e a ai ir r i in nl le et t Clean the a...

Страница 91: ...Cleaning the boiler every year 91 PE S K B 10 32 Note The individual parts of the multi segmented brazier may not be in raised position Operating Manual AutoPellet PES 20 32 56...

Страница 92: ...PE S K B 36 56 PE 568 USA 2 0 92 Cleaning the boiler every year...

Страница 93: ...Cleaning the boiler every year 93 Note The individual parts of the multi segmented brazier may not be in raised position Cleaning the Induced draft blower Operating Manual AutoPellet PES 20 32 56...

Страница 94: ...flammable materials are stored in the boiler room Make sure that no washing is hanging in the boiler room Check the display on the control panel for malfunction messages Check the flue gas tube and ch...

Страница 95: ...Data for 20KW model including emissions 95 22 Data for 20KW model including emissions Operating Manual AutoPellet PES 20 32 56...

Страница 96: ...23 Data for 32KW model including emissions PE 568 USA 2 0 96 Data for 32KW model including emissions...

Страница 97: ...Data for 56KW model including emissions 97 24 Data for 56KW model including emissions Operating Manual AutoPellet PES 20 32 56...

Страница 98: ...to be followed The boiler correctly starts itself when required by building load There are no user adjustments required for the air controls on your Pellematic It is important to have your Pellematic...

Страница 99: ...or excessive temperature indicates excessive draft The efficiency of your 20KW Pellematic boiler running at full power is 80 The efficiency of your 32KW Pellematic boilker running at full power is 83...

Страница 100: ......

Страница 101: ......

Страница 102: ...uthor Manufacturer MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 E Mail info maineenergysystems com MAINE ENERGY SYSTEMS LLC www maineenergysystems com Subject to modifcations...

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