MAHLE CAJ-25 Скачать руководство пользователя страница 11

 

 

 

CAJ-25   |  11  |   en 

Maintenance and Inspection 

8.3 

Maintenance instructions 

m

  WARNING  -  All  inspection  and  maintenance  procedures 

must be performed after the jack has been removed from 
service. Failure to do this may result in personal injury and/or 
property damage. 

  All warning and capacity labels should be readable and 

complete. Wash  external  surfaces  of jack,  labels,  and 
decals with a mild soap solution. 

  Lubricate  all  rotating  and  sliding  portions  of  the  jack 

monthly.  

8.4 

Adding hydraulic fluid 

m

  WARNING  -  The  oil  reservoir  in  this  equipment  is 

sealed  and  pressurized  when  in  use.  When  checking 
the fluid level, do not have the jack connected to the air 
supply.  Failure  to  heed  this  warning  may  result  in 
personal injury and/or property damage. 

1.  Remove the jack from service. 

2.  Disconnect the air line. 

3.  The ram must be in the fully-lowered position and the 

jack must be on a level surface. 

4.  Carefully remove the plastic cover from the oil reservoir 

plug located on the top surface of the jack body. 

5.  Clean around the surface of the oil fill plug to prevent 

contamination of the hydraulic oil system. 

6.  Remove the oil fill plug using a 3/16 Hex wrench.  

7.  Visually  check  the  hydraulic  oil  level.  RAM  MUST  BE 

FULLY RETRACTED. The oil should be within 1/4 inch 
of the bottom of the oil fill hole. If the fluid level is low, 
add a high-grade hydraulic fluid equivalent to Phillips 66 
Meg

aflow™ AW HVI Hydraulic Oil 22. 

m

  CAUTION - Do not use brake or transmission fluid. Use 

of  the  wrong  fluid  can  deteriorate  the  seals  and 
corrosion problems will occur. 

8.  Reinstall and secure the oil reservoir plug, replace the 

plastic  cover,  and  connect  to  air  supply  and  test  for 
normal operation. 

9. Troubleshooting 

This section is a list of potential problems and solutions. If 
the  solution  listed  fails  to  correct  the  problem,  call  the 
manufacturer at the numbers and address printed on the 
back cover of this manual. Please have the model number, 
and  serial  number  of  your  jack  available.  The  serial 
number is permanently stamped on a metal tag attached 
to the top of the frame. 

Problem

 

Cause/Solution

 

Fails to lift load 

 

Low  oil  level;  see  the  “Adding  Hydraulic 
Fluid” section. 

  Inadequate  air  pressure;  ensure  90  psi 

minimum. 

  Release 

open; 

turn 

release 

knob 

clockwise until tight. 

  Airline leaks; locate and correct leaks. 

 

Overloaded; use larger-capacity jack.

 

Air motor will not run 

  Airline leaks; locate and correct leaks. 

  Inadequate  air  pressure;  ensure  90  psi 

minimum. 

  Air  piston  sticking  or  stuck,  add  oil  to  air 

inlet to lubricate piston. 

Oil leaks 

  Oil  reservoir  plug  loose;  tighten  oil 

reservoir plug. 

 

 

 

Содержание CAJ-25

Страница 1: ...MAHLE CAJ 25 EN Operation Manual Truck Service Lift...

Страница 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Страница 3: ...er and or operator responsibilities 6 5 Specifications 6 5 1 CAJ 25 6 6 Product description 7 6 1 Component identification 7 7 Operation 8 7 1 Raising a vehicle 8 7 2 Lowering a vehicle 9 8 Maintenanc...

Страница 4: ...50 000 lbs 22 680 kg m Always lift with either the factory supplied lift pad or extended lift pad in place Never lift when one of these two factory furnished lift pads is not properly installed see g...

Страница 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Страница 6: ...h its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the equipment and its proper use when servicing motor...

Страница 7: ...scription 6 1 Component identification Fig 2 Top view 1 Plastic cover for oil reservoir plug 2 Extended lift pad 3 Air control lever 4 Air control valve 5 Release knob 6 Handle tilt rod Fig 3 Top view...

Страница 8: ...an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain on the ground Make sure at least two wheels of...

Страница 9: ...work area by wheeling it You can push or pull the jack Wheel the jack across smooth surfaces only 4 Close the release knob by rotating clockwise and actuate the control valve to raise the vehicle off...

Страница 10: ...or freely An oil leak is observed Any abnormal condition or sign of damage that suggests the jack will not work properly 8 2 Inspection periodic The jack owner or a knowledgeable person appointed by t...

Страница 11: ...l level RAM MUST BE FULLY RETRACTED The oil should be within 1 4 inch of the bottom of the oil fill hole If the fluid level is low add a high grade hydraulic fluid equivalent to Phillips 66 Megaflow A...

Страница 12: ...en 12 CAJ 25 Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 13: ...CAJ 25 13 en Maintenance Chart Action Date Details Person responsible...

Страница 14: ...en 14 CAJ 25 Notes 11 Notes...

Страница 15: ...CAJ 25 15 en Notes...

Страница 16: ...en 16 TSL 50 MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 1404 U S A Phone 800 468 2321 E mail tech mss us mahle com www servicesolutions mahle com 670 90706_A...

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