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| ACX2180 | 3    en

 

 

 

Contents 

1

 

Symbols use

 ................................................ 4

 

1.1

 

In the documentation

 ................................. 4 

1.1.1

 

Warning notices- Structure and 

meaning 

 ................................................................... 4 

1.1.2

 

Symbols in this documentation

 ......... 4 

1.2

 

On the product

 ............................................ 4 

2

 

Important notes ................................. 4

 

2.1

 

User group

 ................................................. 4 

2.2

 

Agreement

 ................................................. 4 

2.3

 

Obligation of contractor

 ......................... 5 

2.4

 

Safety regulations

 ................................... 6 

2.4.1

 

ACX2180

 ................................................. 6 

2.5

 

Safety devices

 ............................................ 8 

2.6

 

Proper disposal

 ........................................... 8 

2.7

 

Recycled material disposal

 ....................... 8 

2.8

 

Packaging disposal

 .................................... 8 

2.9

 

Disposal of combo filter

 ............................. 8 

2.10

 

Technical Data

 ............................................ 8 

2.11

 

Glossary

....................................................... 8 

3

 

Product description .......................... 9

 

3.1

 

Application

 .................................................. 9 

3.2

 

Scope  of  delivery

 ..................................... 9 

4

 

Description of unit ........................... 10

 

5

 

Input Selection ................................. 12

 

5.1

 

Selection and function key

 ...................... 12 

5.2

 

Display screen

 .......................................... 13 

5.3

 

Main Menu Options

 .................................. 13 

5.4

 

Unit Features

 ............................................ 13 

5.4.1

 

EcoLOCK ® couplers  (optional)

 ........ 13 

5.4.2

 

Locking caster brakes

 ....................... 13 

5.4.3

 

Power supply cable and switch

 ...... 13 

5.5

 

Functional description

 .......................... 14 

6

 

Equipment installation .................... 15

 

6.1

 

Unpacking ACX2180

 ............................ 15 

7

 

Commissioning ................................ 16

 

7.1

 

Connections  and  positioning

 .............. 16 

7.2

 

First start-up verification

 ..................... 16 

7.3

 

Setup

 ......................................................... 17 

 
 

 
 
 

7.4

 

Internal Bottle Fill

 .................................. 17 

8

 

A/C service preparation .................. 18

 

8.1

 

Preliminary preparation

 ....................... 18 

8.2

 

Non-condensable  gas  discharge

 ....... 18 

8.3

 

Charge Modes

 ......................................... 18 

8.3.1

 

Quick Modes

 ......................................... 18 

8.3.2

 

Zero tolerance mode

 ......................... 18 

9

 

A/C system service ......................... 19

 

9.1

 

Automatic cycle setup

 ............................. 19 

9.2

 

Manual cycle setup

 .................................. 19 

9.3

 

Recovery process

 .................................... 20 

9.4

 

Vacuum process

 ...................................... 20 

9.5

 

Charge process

 ........................................ 20 

9.6

 

Vehicle Pressure Check

 ..................... 21 

9.7

 

Unit of measure

 ..................................... 21 

9.8

 

Clock Adjustment

 .................................... 21 

9.9

 

Setting language

 ...................................... 21 

10

 

Maintenance ..................................... 22

 

10.1

 

Maintenance interval

 ............................ 22 

10.2

 

Filling internal refrigerant cylinder

 .... 22 

10.3

 

Self test

 .................................................... 23 

10.4

 

Pressure zero

 ......................................... 23 

10.5

 

Counters

 ................................................... 23 

10.6

 

Long life pump test

 ............................... 23 

10.7

 

Vacuum pump  oil change

 .................... 24 

10.8

 

Replace filter dryer

 ................................. 24 

10.9

 

Printer maintenance (optional)

 .......... 25 

10.10

 

Periodic checks

 ...................................... 25 

11

 

Spare parts ....................................... 26

 

12

 

Maintenance ..................................... 27

 

12.1

 

Vacuum pump oil change

 ....................... 27 

12.2

 

Filter dryer change

 ................................... 29 

12.3

 

Refrigerant load cell calibration check

 .. 32 

12.4

 

Other checks/maintenance/repairs

 ....... 33 

12.5

 

Notes

 .......................................................... 35 

 

 
 
 

 

Содержание ArcticPRO ACX2180

Страница 1: ...MAHLE ACX2180...

Страница 2: ...en 2 ACX2180...

Страница 3: ...ACX2180 15 7 Commissioning 16 7 1 Connections and positioning 16 7 2 First start up verification 16 7 3 Setup 17 7 4 Internal Bottle Fill 17 8 A C service preparation 18 8 1 Preliminary preparation 1...

Страница 4: ...on onits designateduse must behandedovertotheperson 2 1 Usergroup The product may be used by skilled and instructed personnel only Personnel scheduled to be trained familiarized and instructed or to t...

Страница 5: ...towards the prevention of accidents industrial diseases labor related health risks are taken and measures towards making the workplace fit for people to workinarecarriedout Basic rules The contractor...

Страница 6: ...If the refrigerant has been contaminated by being mixed with other gases remove the contaminated refrigerant and add fresh R134a before using the ACX2180 for A C service R134a is not to be used in ar...

Страница 7: ...eisdamagetotheACX2180 terminateusageimmediately and contact customer service Theservicehosesandservicequick releasecouplings must be regularlycheckedforwearandreplacedifdamaged The ACX2180 must be ope...

Страница 8: ...ad cell Recovered oil container 250ml Vacuum pump 2CFM dual stage Vacuum pump oil quantity 250ml Compressor capacity 0 87cu in 14cc Dryer filter 90kg recovered R134a Non condensable gas purge Automati...

Страница 9: ...he ACX2180can only be operated with R134a The ACX2180is not to be used for service work on vehicles with air conditioning systems employing refrigerants other than R134a as this will cause damage Prio...

Страница 10: ...t 4 LCD display 5 Low Pressure Gauge 6 High Pressure Gauge 7 Front Cover 8 Locking Caster 9 Rear Wheel 10 Printer optional 11 Used oil bottle 12 PAG oil bottle Fig 2 Rear View 1 Service Hoses 2 Fan 3...

Страница 11: ...Description of unit ACX2180 11 en Fig 4 Internal components 1 Accumulator Oil separator 2 Combo filter 3 Compressor 4 Vacuum pump 5 Refrigerant tank 6 HS compressor oil separator 7 Manifold...

Страница 12: ...e used to monitor the pressure during the individual vehicle A C service phases The status of the various service phases during maintenance is displayed on the LCD screen Fig 5 Pos 2 The status and wa...

Страница 13: ...the cylinder Avoid the refrigerant loss dispersion in the air during the disconnection of the couplers Puff effect CheckpossibleSchradervalveleaksbefore disconnection Fig 8 EcoLOCK Couplers To connect...

Страница 14: ...il is separated from the recovered vehicle refrigerant and drained into the used oil bottle The vehicle air conditioning system is partly filled with UV dye to facilitate the detection of leaks in the...

Страница 15: ...improper means protections and without complying with the existing laws on manual handling of loads and with the operations described in this manual Remove staples and remove the carton Fig 10 Slowly...

Страница 16: ...ations 7 2 First start up verification Warning Risk of frostbite from escaping refrigerant Refrigerant causes frostbite on the skin Check the service hoses for damage Firmly connect the service quick...

Страница 17: ...ervice hoses for damage Firmly connect the service quick release couplings to the service hoses Wear protective goggles Wear protective gloves Before the ACX2180 can be used the internal refrigerant b...

Страница 18: ...talled in vehicle A C system Lubricant removed from the system and or equipment shall be disposed of in accordance with the applicable federal state and local procedure and regulations The service par...

Страница 19: ...adjusted press the green arrow in the lower right corner of the screen Fig 15 Automatic setting confirmation 6 If settings are correct press START button to begin process 9 2 Manual cycle setup Access...

Страница 20: ...n in Figure below will appear Fig 17 Vacuum time adjustment 4 Swipe finger up or down to adjust the hours and minutes then press the to accept or the X to cancel time adjustment 5 If the vacuum test t...

Страница 21: ...n of selecting the units of measure for Weight Temperature Pressure Volume Fig 21 Unit of measure 9 8 Clock Adjustment 1 From the SPECIAL FUNCTIONS menu scroll to SET UP and select DATE and TIME 2 The...

Страница 22: ...on fittings To ensure a reliable procedure it is advisable to use the optimum quantity of refrigerant The optimum quantity of refrigerant for the ACX2180is 4kg 10 0kg An inadequate quantity of refrige...

Страница 23: ...nd the filter dryer need replacement 1 From the MAINTENANCE menu scroll until MAINTENANCE COUNTERS is shown and make selection 2 Press to display all counters Fig 25 Maintenance counters 10 6Long life...

Страница 24: ...service life Each filter is marked with a unique code This code must be entered when replacing the filter It is not possible to operate the ACX2180 if the same code is re used It is advisable to keep...

Страница 25: ...n Make sure no corrosion or leakage is present in the internal cylinder and other metallic parts of the equipment under normal conditions the internal cylinder life is at least 20 years Ifautomaticsaf...

Страница 26: ...ription Order number Combo filter 360 83254 00 Vacuum pump oil 011 80070 00 Paper for printer 5 rolls 360 83110 00 Service hose HP 028 80532 00 Service hose LP 028 80533 00 Quick release coupling HP 0...

Страница 27: ...en 27 ACX2180 Maintenance 12Maintenance 12 1Vacuum pump oil change Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Страница 28: ...Maintenance ACX2180 28 en Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Страница 29: ...en 29 ACX2180 Maintenance 12 2Filter dryer change Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 30: ...Maintenance ACX2180 30 en Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 31: ...en 31 ACX2180 Maintenance Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 32: ...X2180 32 en 12 3Refrigerant load cell calibration check Refrigerant Load Cell Calibration Check Record Date Result of check pass fail Maintenance technician identification Maintenance technician signa...

Страница 33: ...ACX2180 Maintenance 12 4Other checks maintenance repairs Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and...

Страница 34: ...Maintenance ACX2180 34 en Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and stamp...

Страница 35: ...en 35 ACX2180 Maintenance 12 5Notes...

Страница 36: ...MAHLE Aftermarket Inc Service Solutions 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com 035 82691 00 2019 01 03...

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