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SAFETY INSTRUCTIONS

DANGER

WARNING

CAUTION

SIGNAL WORDS.

A signal word

―

DANGER, WARNING OR CAUTION

―

is

used with safety alert symbol. DANGER identifies the most
serious hazards. Safety signs with signal Word

―

DANGER

OR WARNING

―

are typically near specific hazards. General

precautions are listed on CAUTION safety signs.

READ SAFETY INSTRUCTION

Carefully read all safety instructions given in this manual
for your safety. Tempering with any of the safety devices
can cause serious injuries or death. Keep all safety signs in
good condition. Replace missing or damaged safety signs.

Keep your tractor in proper condition and do not allow any
unauthorized modifications to be carried out on the Tractor,
which may impair the function/safety and affect Tractor life.

PROTECTION CHILDREN

Keep children and others away from the Tractor while
operating.

BEFORE YOU REVERSE

- Look behind Tractor for children.

- Do not let children to ride on Tractor or any

implement.

12

RECOGNIZE SAFETY INFORMATION

This symbol means ATTENTION! YOUR SAFETY IS
INVOLVED. The message that follows the symbol contains
important information about safety. Carefully read the
message

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Содержание 10 Cab Series 4510C

Страница 1: ...contactus almats com OPERATOR MANUAL 10 Cab Series 4510C Click here to go on INDEX Main Menu ...

Страница 2: ...Mahindra OPERATOR S MANUAL FOR TRACTORS 4510 Mahindra U S A Inc 17723 FM 2920 Tomball Texas U S A ...

Страница 3: ...eds higher than or equal to 3000 rpm the period of two years or 1500 hours of operation whichever occurs first shall apply In the absence of a device to measure hours of use the engine shall be warranted for a period of two years If a warranted part fails because of a defect during the terms of this warranty Daedong USA will repair or replace it at any authorized Daedong USA dealer Any other parts...

Страница 4: ...to make the warranty repair This includes diagnosis and labor to remove and install the engine if necessary Owner s Warranty Responsibilities As the Daedong USA INC off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Daedong USA INC recommends that you retain all receipts covering maintenance on you Daedong en...

Страница 5: ...ed equipment Although you purchase the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong you will make contact with purchasing dealer Emergency Service If emergency Emission Control System Warranty service is required and the owner is unable to readily locate an authorized Daedong dealer or if a warranted part is available within 30 days then repairs may ...

Страница 6: ... and for constant speed engines rated under 37 kW with rated speeds greater than or equal to 3 000 rpm the warranty period is 1 500 hours or 2 years of use whichever first occurs after date of delivery to initial owner For all other engines rated at or above 19 kW the warranty period is 3 000 hours or 5 years of use whichever first occurs after date of delivery to the initial owner If any emission...

Страница 7: ...y of emission control and engine performance depends on adherence to proper operation and maintenance recommendations and use of recommended fuels and lubricating oils It is recommended that major adjustments and repair be made by your authorized Daedong engine dealer Various chemical fuel additives which claim to reduce visible smoke are available commercially Although additives have been used by...

Страница 8: ...airs and other non warranty work or have it done at any repair facility Such non warranty work need not be performed at a designated warranty station in order for the warranty to remain in force CUSTOMER ASSISTANCE EMISSION CONTROL SYSTEM WARRANTY Daedong USA INC aims to ensure that the Emission Control Systems Warranty is properly administrated In the event that you do not receive the warranty se...

Страница 9: ... WARNING CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING SIGNS IN THIS MANUAL The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor Hazard or unsafe practice that can lead ...

Страница 10: ...ntenance 53 74 Section C 11 CABIN 75 81 12 Air conditioning system 82 88 Section D 13 Specifications 89 91 14 Fuel saving Tips 92 93 15 Fault tracing 94 97 16 Wiring Diagram 99 106 17 Tractor history card 107 18 Service record 108 19 Daily operating Log 109 20 Part replacement record 110 Sr No Description Page No All information illustrations and specifications in this manual are based on latest i...

Страница 11: ... OF THE PRODUCT The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule SERVICE Service is available from any Mahindra dealer in the country PARTS To obtain spare parts please contact your nearest dealer and give him the details listed below Tractor model Tractor serial number Tractor engine number Part number and description Quantity re...

Страница 12: ...ied in this manual are carried out at the recommended intervals Read this Manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your Tractor do not hesitate to contact your Authorized Mahindra dealer Distributor He has trained personnel genuine parts and necessary equipments to undertake all your service requirements Manufacturer s pol...

Страница 13: ...istributors are kept informed of the latest methods of servicing Tractors They stock genuine spare parts and are backed by the Company s full support Through this manual The use of the terms LEFT RIGHT FRONT and REAR must be understood to avoid any confusion when following the introductions The LEFT and RIGHT means left and right sides of the Tractor when facing forward in the driver s seat Refere...

Страница 14: ...ype Daedong ENGINES 4A220 DY Clutch and Transmission A single plate dry clutch 10 24 diameter is used on these tractors Tractor with IPTO Independent Power Take Off are fitted with hydraulic Clutch Assy The transmission Gear box has sixteen forward sixteen reverse speeds of 4510 with high low selector lever Presently Mahindra Tractors are fitted with partial synchro mesh type gears Brakes Mahindra...

Страница 15: ...ic pump Electrical System A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn Head Lamp Side indicator Lamps Plough Lamp Brake Light Gauge lamp Hazard Lamp Generator or Alternator Fuse box also from part of the Electrical system 7 ...

Страница 16: ...blem and request assistance When additional assistance is needed Your Dealer Distributor has direct access to your office If you cannot obtain satisfaction by doing this contact the Mahindra USA Inc Office and provide them with Your name address and telephone number Model and Tractor serial number Dealer Distributor Name Address Machine purchase date and Hours used Nature of problem Before contact...

Страница 17: ...are when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances only and must not be lowered for general use Use of the tractor with the ROPS lowered can cause fatal injuries As the ROPS frame or cab together ...

Страница 18: ...HE ROPS Never attach chains ropes to the ROPS for pulling purposes this will cause the Tractor to tip backwards Always pull from the Tractor drawbar Be careful when driving through door opening or under low overhead objects Make sure there is sufficient overhead clearance for the ROPS fatal injuries Warning If the ROPS is removed or replaced make certain that the proper hardware is used to replace...

Страница 19: ...the most comfortable position check whether it is properly locked in its position Figure 1 identifies the seat fitted to your Tractor FOR Sliding seat To select Seat position move Adjusting lever and slide Seat closer to or away from Dash panel and controls Check whether the seat properly locked in its position before driving the tractor Danger 11 Fig 1 ...

Страница 20: ...rious injuries or death Keep all safety signs in good condition Replace missing or damaged safety signs Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the Tractor which may impair the function safety and affect Tractor life PROTECTION CHILDREN Keep children and others away from the Tractor while operating BEFORE YOU REVERSE Look behind Tr...

Страница 21: ... be worn during machine operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a roll over PRECAUTION TO AVOID TIPPING Do not drive where the Tractor could slip or tip Stay alert for holes and rocks in the terrain and other hidden hazards Slow down before you make a sharp turn Driving forward out of a ditch...

Страница 22: ...nt on public roads unless prohibited by state or local regulations Use slow moving vehicle SMV sign when driving on public road during both day night time unless prohibited by law PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep the surrounding area of the Tractor clean and dry Do not attempt to service Tractor when it is in motion Keep body and clothing away from rota...

Страница 23: ... enough to burn skin cause holes in clothing and cause blindness if found entry into eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand gloves 3 Avoid breathing direct fumes when electrolyte is added 4 Do not add water to electrolyte as it may splash off causing severe burns If you spill acid on yourself 1 Flush your skin with water...

Страница 24: ...afety switch is provided on all Tractors which allow the starting system to become operational only when the Clutch pedal is fully pressed 2 Do not By pass this safety starter switch or work on it Only Authorized Dealers are recommended to work on safety starter switch 3 On some models Safety Starter switch is provided on transmission High low shifter lever and in PTO shifter lever The tractor can...

Страница 25: ...nsure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine and protect him or her from the elements When spraying or using chemicals please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems For full details consult the manufacturer of the chemicals To avoid lengthy exposure to noise ensure that e...

Страница 26: ...ned area ensure that the area is well ventilated as exhaust gases are very harmful and can cause death 6 Do not work under raised implements 7 When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior to removing the wheel and the wheels are chocked 8 Where guards or shields need to be removed to perform a service or repair ensure that the guard or shield is c...

Страница 27: ...workers are not injured In particular they should take care during dusty operations which will reduce visibility substantially 9 Never start the tractor unless the transmission is out of gear the operator is in the seat and all round safety has been checked 10 Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high speed as this can cause a roll over and seriou...

Страница 28: ... Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease servicing the Tractor 1 keep the tractor in good operating condition for your safety An improperly maintained Tractor can be hazardous 2 Stop the engine before performing any service on the tractor 3 The cooling system operates under pressure which is controlled by the radiator cap It is dangerous t...

Страница 29: ... Do not operate the tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power steering or Engine seizes to operate stop the tractor immediately 10 Pull only from the swinging draw bar or the lower link drawbar in the down position Use only a drawbar pin that locks in place Pulling from the tractor rear axle carr...

Страница 30: ...ait until the PTO stops before getting off the tractor and disconnecting the equipment 2 Do not wear loose clothing when operating the power take off or near rotating equipment 3 When operating stationery PTO driven equipment always apply the tractor parking brake and block the rear wheels from front and rear side 4 To avoid injury always move down flip part of PTO Do not clean adjust or service P...

Страница 31: ...approved cap may not be safe 10 Do not drive equipment near open fire 11 Never use fuel for cleaning purpose 12 Arrange fuel purchases so that winter grade fuel are not held over and used in the spring N B It is suggested that after repairs if any of the Safety Decal sign is peeled defaced the same may be replaced immediately in interest of your safety ...

Страница 32: ... tank DO Attend to minor adjustments and repairs as soon as necessity is apparent DO Allow the engine to cool before removing the radiator filler cap and adding water remove the radiator cap slowly DO Shift into low gear when driving down steeps hills DO Latch the brake pedals together when driving on a highway DO Keep draft control lever fully down when not in use Don ts For safe operation DON T ...

Страница 33: ...g DON T Mount or dismount from the right side of the tractor DON T Temper the hydraulic control levers upper limit stops DON T Use draft control lever for lifting of implements DON T Start the engine with the PTO engaged DON T Use the governor Control Lever Hand throttle while driving on roads DON T Move the hydraulic levers rearward ...

Страница 34: ...rning lights and SMV emblem while driving on roads Lower equipment place gear shift levers in neutral stop engine remove the key and apply parking brake before leaving the tractor seat Air pressures are specified by the manufacturer Before starting and operating know the operating and safety instructions in the operators Manual and on the tractor Clear the area of bystanders Locate and know operat...

Страница 35: ...ve the radiator cap while the system is hot Always turn the cap slowly to the first stop and allow pressure to escape before removing the cap completely When operating below 32 F use suitable anti freeze solution as coolant Warning BEFORE OPERATE THE TRACTOR READ THE OPERATOR S MANUAL THOROUGHLY TO UNDERSTAND THE IMPORTANT FUNCTIONS AND CONTROLS CAUTION Location On Radiator bracket side LH RH Part...

Страница 36: ...RIOUS INJURY TO THE OPERATOR OR OTHER PERSONS WARNING Location On rear frame Part No 1260 904 065 0A FRONT TYRE 9 5 16 PRESSURE Air pressure 30 p s i REAR TYRE 13 6 26 PRESSURE Air pressure 21 3 p s i Start engine only from operators seat If safety start switch is bypassed engine can start with transmission in gear Do not connect or short across terminal on starter solenoid Attach booster cables a...

Страница 37: ...perature Differential lock Lift arm raise Air filter parking brake Power take off engaged Horn Turn signal Neutral Engine Stop control Tortoise Slow or minimum Setting Continuous variable Hours recorded Work lamps Power take off Disengaged Engine oil pressure Transmission oil temperature Fan Lights Transmission oil pressure Hazard warning Fuel level Corrosive substance Pressured open slowly Engine...

Страница 38: ...the location and function of all the features of your New Tractor Do not start the engine or attempt to drive or operate the Tractor until you are fully accustomed to all the controls It is too late to learn once the Tractor is moving If in doubt about any aspect of the operation of the tractor consult your Mahindra Tractor Dealer Distributor Particular attention should be paid to the recommendati...

Страница 39: ...RUMENT AND SWITCHES Main switch OFF The key can be inserted or removed ON The electric circuit is on Glow Glow plugs preheat the combustion chamber START The starter motor is engaged When the key is released it will return to the ON position ...

Страница 40: ...speed in top gear 2 Left needle Indicates engine revolutions HOUR METER The hour meter consists of digits with the last digit indicating 1 10th of an hour FUEL GAUGE Shows the amount of fuel in the tank when the ignition switch is ON WATER TEMPERATURE GAUGE Shows the water temperature with the ignition switch ON C is low to normal temperature H is high temperature If the pointer is in the red H se...

Страница 41: ...g can occur if not rectified immediately Oil pressure lamp Will go out as soon as the engine starts if the oil pressure is correct If it comes on while the engine is running stop the engine and get expert advice PTO monitor Lamp Shows the revolution of PTO Refer to monitor lamp on Page 34 High beam lamp is operated on the combination switch Low beam lamp is operated on the combination switch Glow ...

Страница 42: ...her of the two switches is in OFF position The following table explains how the PTO operates at the two different Manual Auto positions of the PTO control switch with the PTO ON OFF switch in the on position It must be noted that the PTO shift lever on the LHS below the driver seat should be shifted to position 1 540 RPM depending upon the implement specification In no case the specified speeds be...

Страница 43: ...entally cause injuries to the persons standing near the tractor The stopping of the PTO when the implement is lifted off the ground with the position control prevents the damage to the implement or the PTO shaft 1 When the PTO control switch is in manual position the PTO does not stop rotating even if the clutch pedal is pressed If working on hard soils pavements with a rotary implement the PTO ON...

Страница 44: ...Pushing it away from the driver decreases revolution Clutch disconnecting arm For long term storage of the Tractor it is possible to latch the clutch in the disengaged position Push the clutch down and engage the latch to hold it there Do not attempt to start engine when this arm is being used warning ...

Страница 45: ...rated accelerator This pedal can override a fixed hand throttle setting Park brake Connect the brake pedals push them down while pulling the park brake up to engage Press the parking brake pedal and push the Brake pedal to release Traveling with the park brake on will damage the brakes important Shuttle shift lever This control allows shifting from forward to reverse reverse to forward When statio...

Страница 46: ...gear lever This lever can be shifted by using the clutch both when the tractor is stationary or mobile It is located on the R H S of the driver seat Sub gear lever Linear shift lever Operate the sub gear lever using clutch to select the appropriate speed for different applications It is located on the LHS of driver seat Do not operate gear levers without stopping the tractor without using the clut...

Страница 47: ...engage the front wheel drive with the front wheels in the straight position and at low Engine RPM important Use of front wheel drive improves traction performance Do not use front wheel drive at high speed or on the road as premature wear of components will result important Driver s seat To adjust the seat backwards and forwards lift the lever at the front of the seat and set it to the desired pos...

Страница 48: ...hen leaving the tractor stop the engine and remove the key Set the parking brake Operating the hydraulics The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver Position control implements can be raised and lowered with the hydraulic position control lever and can be stopped at any position by stopping the lever To ens...

Страница 49: ... increase the downward speed turn the knob anticlockwise To lock the knob clockwise Do not over tighten the knob Always set the knob to lock when 1 Traveling on the road 2 Replacing tires or blades on an implement 3 Making adjustments to an implement Sudden dropping of an implement due to hydraulic problems can cause serious injury or death Caution Draft control lever Soil engaging implements can ...

Страница 50: ...r hydraulic system to power front loader do not operate the boom and bucket cylinders simultaneously Remote hydraulic control valve coupler connecting and disconnecting Connecting 1 Clean both couplers 2 Remove dust plugs 3 Insert the implement coupler to the tractor hydraulic coupler 4 pull the implement coupler slightly to make sure couplers are firmly connected Disconnecting 1 Lower the impleme...

Страница 51: ... mowers seeders drills and similar implements However a slight play is necessary Position B when working with ploughs Harrows ditchers cultivators and the like that is when working with draft control The length of stabilizers is adjusted by removing the pin and rotating the turn buckle barrel by which the threaded ends are interconnected ADJUSTMENT OF THE TOP LINK Lengthening or shortening the top...

Страница 52: ...Adjust the yoke rod on the lower links to suit the implement in use Attach the left lower link then attach the right lower link using the adjusting handle on the leveling box if required Attach the top link Attach the PTO shaft to the tractor if used making sure that it is locked in place Adjust the check chains to suit the implement and tighten the locknuts To remove an implement reverses the pro...

Страница 53: ...ine is running as this can cause serious damage to the starter and engine flywheel Only engage the starter for a period of not more than 10 seconds If Engine does not start rest the starter for about 20 seconds and try again for a maximum of 10 seconds If the engine does not start after repeated attempts refer to the fault tracing guide on page 94 Especially in cold weather always allow the tracto...

Страница 54: ...h the hydraulic system and the synchromesh in the transmission Correct times for warming up are 20 30 min 32 F 14 F 5 10 min Above 50 F Over 40 min Below 4 F 30 40 min 14 F 4 F 10 20 min 50 F 32 F Time for warming up Temperature important Ensure the handbrake Foot brake is on during the warming period When the engine is warm push down the clutch and engage the main and auxiliary gear levers to the...

Страница 55: ...se of individual pedals To make a tight turn use both the steering wheel and the brake pedal at the same time For a left turns use the left pedal and a right turn the right pedal Perform tight turns only at a slow safe speed Doing so at a high speed can cause rollovers and very serious injury or death Caution NORMAL BRAKING AND PARKING Let the engine come back to idle and at the same time push in ...

Страница 56: ...after removing the foot from the pedal use the left and right brake pedals in turn to release it Do not try to engage or use the diff lock on tight turns as serious damage can result Warning CHECK DURING DRIVING Constantly monitor the warning lights on the dash and if any comes on stop the tractor to determine the cause If the oil pressure light comes on check the oil level first of all If the oil...

Страница 57: ...r core are not clogged or that the tractor has a broken or stretched fan belt When traveling on public or farm roads connect both brake pedals and allow for the weight of any mounted implement to ensure that the unit is not unbalanced Also allow for the width when passing other road users Where fitted use the hazard lights provided Strictly follow the local traffic regulations Caution When operati...

Страница 58: ...51 Track adjustment As some models of Mahindra are front wheel assist the front track can be set in 2 positions The rear track can be set in 5 positions as illustrated Unit mm in ...

Страница 59: ...tion Maintenance This section gives full details of the service procedures necessary to maintain your Tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements ...

Страница 60: ...n it If the coolant is a rusty color drain the system completely and refill with the correct mixture of water and anti freeze or corrosion inhibitor Engine oil Pull out the stick wipe it and dip in the oil sump Ensure that oil level is between the upper and lower mark near the upper mark If too low add oil but never excess 100hrs important Do not overfill the crankcase with oil Transmission oil Ch...

Страница 61: ...tires has a direct bearing on the life of the tire and its performance in the field Ensure that the tire pressures are correct and in accordance with the table on page 59 To make a visual judgment see the drawing on the right important It is strongly recommended that tire pressures are checked with a proper gauge only visual inspections are relied upon Excess tire pressure can cause accidents Dang...

Страница 62: ...essive wear and reduced tractor performance Caution Electrical Check the operation of all gauge switches horn lights and indicators Installing loader 1 Connect P port of loader control valve to the line on the tractor marked P from the PTO valve 2 Connect the T port on the loader control valve to the line on the tractor marked T to the TPL at the rear of the tractor 3 Connect the remaining line fr...

Страница 63: ...rrect level on the dipstick Change every 100 hours Engine oil Engine Tighten Check daily Loose nuts and bolts Change every 400 hours Oil filter Check daily Battery See page 71 Check daily Fan belt Frequency Tighten if required Comment 6 0 0 5 5 0 4 5 0 4 0 0 3 5 0 2 5 0 2 0 0 1 5 0 5 0 Service interval hour meter mark Daily Radiator hose clamp Item 5 0 0 3 0 0 1 0 0 Division These intervals are fo...

Страница 64: ... Free play of clutch pedal Change every 300 hours after first 50 hours Trans mission oil Chassis Tighten if loose Front 116 130 ft lbs Rear 268 282 ft lbs Check daily Wheel nut fastening torque Adjust every 300 hours Check the steering wheel joint Grease every 900 hours Grease in front wheel hub 0 08 0 24in Check every 300 hours Toe in Check daily Frequency Comment 6 0 0 5 5 0 4 5 0 4 0 0 3 5 0 2 ...

Страница 65: ...eplenish every 50 hours everyday in dusty conditions Grease each nipple Check every 300 hours Adjustment of the throttle pedal Chassis Without loose or broken terminals Without damaged or missing wiring Correctly clamped Check every year Check the electric wiring Frequency Comment 6 0 0 5 5 0 4 5 0 4 0 0 3 5 0 2 5 0 2 0 0 1 5 0 5 0 Service interval hour meter mark Daily Item 5 0 0 3 0 0 1 0 0 Divi...

Страница 66: ...iter gal MODEL Grease BALL JOINT 7 Grease Clutch pedal shaft 6 See next page TRANSMISSION CASE 3 API CD CE grades Above 25 C 77 F SAE30 or 10W 30 0 C to 25 C 32 F to 77 F SAE20 or 10W30 Below 0 C 32 F SAE 10W or 10W 30 ENGINE 2 Fresh clean Water L L C RADIATOR 1 Diesel fuel FUEL TANK 8 FINAL DRIVE CASE B 5 Gear oil 80 or 90 FRONT AXLE 4 Fillings Filling point No 60 ...

Страница 67: ...e can be removed by pulling forward having first detached the hood lamp wiring harness 61 Opening the Side cover To open grasp the side cover Pull the forward panel upward to separate from guide support pin 1 And pull the side panel forward again Fuel Use clean diesel fuel only important As diesel fuel equipment is susceptible to contamination by dust or water Ensure that all dust and water is kep...

Страница 68: ...or transmission oil refer to the page 60 Refer to the table on page 60 61 and 62 for the change frequency Changing engine oil Park tractor on level surface shut off engine Remove sump plug drain oil Replace and check the sump plug and refill the engine with oil to the correct level on the dipstick approx 1 85 gal The grade of oil to be used will depend on the ambient temperature The tractor is shi...

Страница 69: ...transmission and drain the oil Replace and check the drain plug important Always use the same grade and specified oil as replacements Dispose off the old oil as per local regulations Changing the front axle oil Drain the oil from the left and right drain plugs Replace and check the drain plugs Fill with new oil to the correct level in the filler hole qty 9 3ℓ 2 46 US gal Refill the transmission to...

Страница 70: ...he base and then turn it another 2 3 turn to tighten it FUEL FILTER This is the primary filter and removes water and coarse dirt from the fuel To clean it first close the tap then remove the filter and wash it After replacing it bleed the air from the filter important Never use petrol gasoline thinner or similar inflammable material to wash the primary fuel filter After replacing the filter always...

Страница 71: ...5 HYDRAULIC OIL FILTER Remove the filter with a filter wrench To replace apply oil or grease on the seal fit by hand until seal contacts bare then turn it 2 3rd turn further to tighten it check for leaks ...

Страница 72: ...s can result from the contents of pressurized hot radiators Allow the engine to cool down completely before opening radiator cap Caution Anti freeze Frozen cooling water can damage the engine Before replacing the anti freeze solution flush the radiator Mix the anti freeze solution in accordance with the instructions applicable to the brand of anti freeze and the locals climate Replace the solution...

Страница 73: ...he cooling fins on the radiator and reduce its efficiency GREASING THE TRACTOR Grease the tractor according to the service schedule page 57 and 59 Ensure that grease nipples are cleaned well before any attempt is made to grease them Grease nipple Grease nipple ...

Страница 74: ...er a period of time will increase the free play The correct free play of the pedal is 0 78 1 18 in To adjust loosen the locknut on the turnbuckle and adjust Check the adjustment and tighten the locknut if the free play is correct ADJUSTING THE BRAKES As is the case with the clutch use of the brakes will change the pedal free play and the balance between the right and left pedal The correct pedal f...

Страница 75: ... is incorrect it can cause severe shaking of both the steering wheel and the entire tractor The correct toe in is 0 08 0 24in We recommend that this adjustment is made by the dealer CHECKING THE BATTERY The electrolyte level of the battery can evaporate during use thus lowering the level Where it does so replace it with distilled water Where a spillage has reduced the level replace it with electro...

Страница 76: ...attery When connecting the battery leads make sure not to reverse the polarity Quick charging will reduce battery life Disconnect the terminals prior to charging the battery to avoid damage to the circuit and electrical instruments Caution FAN BELT ADJUSTMENT Check the fan belt tension regularly and adjust if required The correct tension is if the center of the belt is pushed With a finger it move...

Страница 77: ...putting a light inside the element When reassembling make sure all surfaces seal correctly to keep dust out When working in dusty conditions increase the service frequency Replace the element after cleaning it 5 times or it is damaged CHECKING HOSES AND LINES The fuel lines radiator hoses hydraulic and rubber hoses are consumables which deteriorate by age and use Check them regularly and replace i...

Страница 78: ...at least once every 2 years and replace as required REPLACING FUSES The circuit has 8 blade type fuses in its wiring circuit See diagram on page 104 When a fuse has blown replace it with one of the same value Using a large capacity fuse or wire burn out the wiring system Use fuse tongs to replace fuses MAIN FUSES The wiring harness is equipped with 3 main fuses who s function is to preserve the wi...

Страница 79: ...ble to remove the battery and keep it inside in a warm environment This will ensure effective starting when the tractor is required When the outside temperature is below 32 replace the Antifreeze completely or drain the coolant to protect the engine from damage from frozen coolant important When washing the tractor ensure that the water does not get near electrical components or the oil filter poi...

Страница 80: ...xtra pressure Lower any implement to the ground or store in a shady dry place Disconnect the clutch by using the clutch disconnecting arm Place a piece of wood under each tire to preserve the tire important After refilling the engine with the coolant run the engine for approx 5 10 min at 1500 2000rpm every month as a corrosion prevention measure Either removes the battery or the negative terminal ...

Страница 81: ...stem It is available in the following version Cab with ventilation and heating systems Cab with ventilation heating and air conditioning systems The cab is in full conformity with the international standards as to the cab s soundproofing Be very careful when operating in small spaces and always protect your ears whenever other working equipment is generating dangerous noise levels 75 ...

Страница 82: ...eful during implement hitching and unhitching operations When using implement supports be sure they are suitable and sufficiently strong Doors The doors are provided with key locks To open from the outside when unlocked depress the push button To open from inside push the lever downwards Instrument and Related parts Rear Window The rear window is fitted with central handle for opening When opened ...

Страница 83: ...ic arm to allow positioning for maximum convenience by the user Remember that mirrors must always be positioned in compliance with road traffic regulations when driving on a public highway Cab ceiling The ceiling is padded with insulation material to block heat radiation into the cab and keep the temperature down when working in very sunny areas The cab platform is covered with a firm grip carpet ...

Страница 84: ...ioned behind the grille N B it is very important that the air diffusers never be completed closed so as to allow for a steady air flow To obtain a greater pressurization inside the cab it is necessary to take the air from the outside therefore the inside air recirculatiing grille should be fully closed Working lamp switch The front and rear working lights are ON when push the button The work light...

Страница 85: ...ture will occur When operating the air conditioner system the moisture level is decreased NOTE 1 During cold weather with ambient temperature above 0 ºC 32 ºF operate the air conditioner at least once per month for a period of 10 to 15 minutes This will lubricate the seals to prevent them becoming brittle and help prevent the loss of refrigerant from the system 2 The system is equipped with an env...

Страница 86: ...d off IMPORTANT Ventilation is provided by a single blower unit serving both the heating system and the air conditioning system After reaching the desired temperature adjust the system to suit your needs Note For ideal system operation the engine must run at 1000 rpm 2 Speed heating fan 3 Electric resistances 4 Air filter 5 Recirculation inlets 6 Pivotal air diffuser Before starting the engine mak...

Страница 87: ...s not come out from the diffusers right away as soon as the system is started turn off immediately and identify the fault N B Never turn on the heating system when working in dusty environments 81 Compressor belt adjustment Check the compressor belt tension regularly and adjust If required The correct tension is if the center of the belt is Pushed With a finger it moves in approx 10 mm 0 39 in as ...

Страница 88: ...votal air diffusers The system is designed to ensure optimum temperature inside the cab and maximum comfort and safety for the operator However it is advisable to consult our specialized workshops whenever repairs or adjustments need to be performed Do not approach the system with open flames as any escape from the circuit may produce a lethal gas 82 ...

Страница 89: ...lter since this is the only type suited for filtering foreign particles from the air Cab air filters remove dust in the air but are not capable of removing chemicals used in spraying crops or in weed control Many chemicals used for these purposes are toxic when improperly used and can be hazardous to operators and others in the area Follow the instructions of manufacturers of both the equipment an...

Страница 90: ...frigerant containers in the correct upright position Always keep refrigerant containers away from heat or sunlight The pressure in a container will increase with heat 4 Always reclaim refrigerant from the system if you are going to weld or steam clean near the air conditioner system 5 Always check the temperature and pressure of the air conditioner system before reclaiming the refrigerant and when...

Страница 91: ... drier is a container filled with moisture removing material which removes any moisture that may have entered the air conditioner system in order to prevent corrosion of the internal components of the system The refrigerant still in a high pressure liquid form then flows from the receiver drier to the expansion valve then causes a restriction in flow of refrigerant to the evaporator core lowering ...

Страница 92: ...ge A Run the engine at 1500rpm B Set the air conditioning system in the coldest for 5 minutes C Check the sight glass dear or cloud If the air con is operated with not charged The lubrication in the compressor can cause the damage Caution 2 Check the refrigerant with receive drier sight glass Abnormal Replenish the refrigerant High pressure pipe is hot and low pressure pipe is a little cool H L pr...

Страница 93: ...needle indicates high pressure abnormally Trouble shoot Bubbles or foam visible 5 Diagnosing malfunctions 1 Tracing faults Check replace Slip the clutch Check replace Damaged parts Inlet cause Abnormal revolution Tighten the bolts Head bolt released replace Sealing washer damaged Refrigerant or oil leakage Refrigerant or oil leakage Adjust Belt tension released Outlet cause Replenish Not Lub Adjus...

Страница 94: ...ck battery Low voltage Replace the switch Ventilator switch damage Controlling minimum pressure Evaporator freezing Air inlet clogged CAUSE Remove Motor is normal Weak from pressure or don t work 2 Motor REMEDY CONDITION SYMPTOM 2 How to check the air conditioning system with the needle of high low gauge To connect with manifold pressure gauge can find the cause of air conditioning system Because ...

Страница 95: ...licy is one of continuous improvement and the right to change prices specifications or equipment at any time without notice is reserved All date given in this book is subject to production variations Dimensions and weights are approximate only and the illustrations do not necessary show Tractors in standard condition For exact information about any particular Tractor please consult your Mahindra A...

Страница 96: ...ke indicator light Front parking indicator light On dash board indicators for battery charging turn signal PTO signal Engine oil pressure Preheat signal CLUTCH Type Dry single plate Outer dia X Inner dia 10 26 X 6 69 TRANSMISSION Type synchro mesh No of gears 16 forward 16 reverse gears with high and low selection lever with Differential Lock STEERING Hydraulic power Power steering POWER TAKE OFF ...

Страница 97: ...s Reverse Bevel gear Diff lock Diff system 2 400 94 5 Overall height mm Dimensions 3 680 144 8 Overall length mm 1 900 75 Distance between shafts mm 1 260 1480 49 6 58 2 Rear 320 12 6 Least ground clearance mm Ø35 1 6 splines Shaft mm PTO 1 600 63 Overall width mm 2 149 4 737 lbs Weight kg 1 284 50 6 Front Tread mm 4510 Model 4 15 4 54 4 3 16 3 46 3 2 33 2 55 2 1 66 1 82 1 M F R 5 60 6 12 1 H 1 50...

Страница 98: ...hen the paper element of air cleaner Fuel injection Pump or nozzles should be checked 3 Do not run the engine without load for more than 2 minutes It is better to stop the engine rather than run it idle This will help in saving of fuel C Clutch Brakes 1 Do not reduce the power of the power of the engine by depressing the clutch halfway Instead use low gear 2 If the Tractor has to be stopped for a ...

Страница 99: ...Do not remove the thermostat but replace with a new one if required 5 Do not change the radiator water often Note 1 Always stop any fuel or oil leakages 2 Carry out the regular maintenance failure to do so might increase the fuel consumption by 25 3 Carry out the torque of cylinder head bolt adjustment of valve clearance regularly Consult your dealer for this 4 Check the tire pressure inflate as r...

Страница 100: ...aulty injector The engine stops at low revolution Bleed the system Clean or replace both filters Fill tank or turn tap on Contact dealer for repair Air in fuel system Clogged fuel filter No fuel being supplied Glow plug disconnected or not working Starter operates OK but does not start the engine Charge the battery Clean the earth lead and tighten Drain and replace with correct oil Low battery Bad...

Страница 101: ...he element The injectors are clogged carbon coated and sticking Low compression Leaking valve seat Incorrect valve gap Faulty timing Fuel shortage Clogged air cleaner Reduced performance of the engine Reduce to correct quantity Contact dealer for repair Oil level too high Shortage of or faulty fuel White smoking from the exhaust Engine Contact dealer for repair Contact dealer for repair Top up or ...

Страница 102: ...en joint Replace or repair pipe Loose pipe joint Cracked pipe Oil leak from pipe Adjust to correct free play Contact dealer for repair Incorrect adjustment Rusty clutch lining The clutch does not disengage Contact dealer for repair Worm or burnt lining Adjust to correct free play Incorrect adjustment The clutch slips Increase engine revs Top up the oil to the correct level Repair or replace pipe o...

Страница 103: ... belt Flat battery Replace bulb Replace unit Repair or replace Blown bulb Faulty flasher unit Faulty wiring Indicator not working Steering wheel Replace bulb Replace fuse Repair or replace and check the earth Blown bulb Blown fuse Faulty contact Headlights not working Contact dealer for repair Contact dealer for repair Worn steering shaft Worn components Excessive play in the steering Adjust toe i...

Страница 104: ...99 4510 WIRING DIAGRAM ...

Страница 105: ...4510 WIRING DIAGRAM 101 ...

Страница 106: ...CABIN WIRING DIAGRAM 1 102 ...

Страница 107: ...CABIN WIRING DIAGRAM 2 103 ...

Страница 108: ...relay for the power 5 3 pieces of fuse blinks 2 Coupler for the trailer 8 PTO monitor PTO safety relay 6 Power for the working 3 Fuse box 1 12V20W Back lamp F 12V10W Number lamp G Side lamp Direction signal lamp Working lamp Meta panel light Stop lamp back light Direction signal lamp Head lamp 12V21W E 12V3 4W C 12V21W B 21V5W 12V35W D 21 5W 12V45 45W A ...

Страница 109: ...Wiring diagram of Independent PTO 105 ...

Страница 110: ... 4510 POWER TRAIN 106 ...

Страница 111: ...107 REMARKS W CLAIM NO AND DATE PARTS REPLACEMENT NATURE OF DEFECT JOB CARD NO DATE TRACTOR HISTORY CARD ...

Страница 112: ...108 NATURE TYPE OF REPAIR SERVICE CARRIED OUT TRACTOR HOURS DATE SERVICE RECORD ...

Страница 113: ...109 REMARKS ENGINE OIL TOPPED UP FUEL CONSUMPTION MACHINE HOURS JOB DONE DATE END START DAILY OPERATION LOG ...

Страница 114: ...110 PART REPLACEMENT RECORD COST QTY PART DESCRIPTION DATE COST QTY PART DESCRIPTION DATE ...

Страница 115: ...107 4510 OPERATOR S MANUAL FOR TRACTORS CODE NO 1451 940 001 0 Printed on March 2005 2nd Edition ...

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