3 - Preventive Maintenance Procedure (EC2000)
ExpressCard 2000 / ExpressCard 3000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 54 of 356 (
D99875607-91
)
3.12.2
How to Service the Embosser Module
Service the embosser by following these steps. If you discover any issues you can not resolve, contact
MagTek Support Services to procure a replacement embosser module.
1)
Use compressed air to clean the embosser bridge (the metal block between the embosser wheels that
supports the indent cartridge ribbon).
2)
Inspect the top and bottom embosser wheels for missing or worn characters and replace them if
possible (see section
5.22 How to Remove / Re-install Embosser Fonts
). After installing, make
sure the tine is still intact and holds the character tightly.
3)
Inspect the top and bottom embosser wheels for missing, bent, or broken
tines
. Install any missing
characters on other tines and re-map them after preventive maintenance is complete and the device is
powered on (see section
5.22 How to Remove / Re-install Embosser Fonts
and section
to Use the Character Mapping Page
4)
Inspect the characters on the
top
embosser wheel to identify any broken or bent
cones
. Top-side
replacement font sets include:
a)
33070077 CASTING, FONT, FARRINGTON F7B,EMBOSS DIE, EXPCD, STAINLESS
STEEL WITH ZINC
b)
33070079 TYPE,GOTHIC,ALPHA,EMBOSS DIE,ZERO/OH
c)
33070181 TYPE,GOTHIC,NUMBER,EMBOSS DIE
d)
33070183 TYPE,GOTHIC,SPECIAL CHARACTERS,EMBOSS DIE
e)
33070516 TYPE, FRONT INDENT, SANS SERIF, 12 PT
f)
33070524 TYPE, INDENT, HELVETICA 8PT
g)
33070546 TYPE, FRONT INDENT SANS SERIF, 14PT
h)
33070581 TYPE, TURKISH EMBOSS DIE
i)
33070075 ANVIL, REAR INDENT
5)
Use the inspection mirror and a flashlight to inspect the characters on the
bottom
embosser wheel to
identify any broken or bent
cones
(see
). Bottom-side replacement font
sets include:
a)
33070078 TYPE,FARRINGTON F7B,EMBOSS PUNCH
b)
33070080 TYPE,GOTHIC,ALPHA,EMBOSS PUNCH, ZERO/OH
c)
33070081 TYPE,REAR,INDENT,MC,ZERO
d)
33070182 TYPE,GOTHIC,NUMBER,EMBOSS PUNCH
e)
33070184 TYPE,GOTHIC,SPECIAL CHARACTERS,EMBOSS PUNCH
f)
33070582 TYPE, TURKISH EMBOSS PUNCH
g)
33070608 TYPE, FRONT INDENT BANK ID NUMBER
h)
33070074 ANVIL,FRONT INDENT
