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Revised January 2020 

www.magnaflux.com 

Page   |   1-0 

 

 
 
 
 
 

 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

CSV SERIES 

Содержание CSV Series

Страница 1: ...Revised January 2020 www magnaflux com Page 1 0 CSV SERIES...

Страница 2: ...eparation for Storage or Shipment 2 19 SECTION 3 OPERATING INSTRUCTIONS 3 1 Operating Controls and Indicators 3 1 Daily Start Up and Operation Check List 3 2 Normal Set up 3 25 Magnetizing Procedures...

Страница 3: ...vicing this machine Inspect the machine daily for unsafe conditions replace any worn or broken parts see Section 4 Keep all unauthorized personnel away from the machine operating area According to the...

Страница 4: ...tresses Discontinuities are considered defects if their existence is detrimental to the usefulness of the part Magnetic particle inspection can readily and reliably locate discontinuities revealing ma...

Страница 5: ...uty Cycle Multiplication Factors for Resistance Welders NPFA National Electric Code 2011 Table 1 1 Electrical Input Model Series Input Volts AC Phase Load Amperes Recommended Line Fuse Amp eres CSV 10...

Страница 6: ...eries Maximum Current Amperes Current Control Demag CSV 10 10 000 Continuously Variable In all cases Reversing Decaying DC on Output 1 CSV 15 15 000 Continuously Variable In all cases Reversing Decayi...

Страница 7: ...ary 2020 www magnaflux com Page 1 6 EQUIPMENT WARRANTY The Equipment Warranty Statement can be found on our Web site at the following link https www magnaflux com Files Corporate Equipment Warranty St...

Страница 8: ...Revised January 2020 www magnaflux com Page 1 7 PAGE LEFT BLANK INTENTIONALLY...

Страница 9: ...rm reasonably level floor capable of supporting the inspection unit and the materials awaiting inspection 4 Adequate space to accommodate material storage material movement and access to the materials...

Страница 10: ...d be located on the back right corner of the unit WARNING Turn off and lock out the external disconnect switch not normally supplied before opening the right side panel Failure to disconnect incoming...

Страница 11: ...ction unit Test ground fault interrupt for proper operation Figure 2 2 below shows the outlets 2 If using the optional 600086 BLACK LIGHT with the integral mag shot button plug the mag shot cable into...

Страница 12: ...middle red button called MASTER ON as shown in Figure 2 4 below This is located on the front side of the unit When the unit is powered on the POWER ON light which is the far left button lights up If...

Страница 13: ...it is ready to operate The unit can be operated in Manual or Recipe mode When the main screen appears the MANUAL ON green colored button should appear in the bottom center of the screen Figure 2 6 If...

Страница 14: ...wn in Figure 2 8 below This sets the unit so that only one cycle will be performed after the Mag button is pushed The cycle is dependent on which outputs are turned on and off which will be detailed n...

Страница 15: ...ed in the bottom left corner of the screen in the Setup Screens section This is shown in Figure 2 10 below Figure 2 10 The screen below shown in Figure 2 11 will appear and the parameters for Outputs...

Страница 16: ...d push the box located next to Mag Power on the screen and a keypad will appear as shown below in Figure 2 12 The operator would enter a value of 20 and then push the blue ENT button The keypad will d...

Страница 17: ...cables are connected to the bus bars of output 1 the operator would push the Mag button located next to the color touch screen interface This button is shown in Figure 2 13 below Figure 2 13 On the m...

Страница 18: ...n parallel with double 30 4 0 for CSV 15 to the bus bars on output 2 as shown in Figure 2 17 and remove the cables from output 1 All three outputs and bus bars are shown below in Figure 2 17 Output 1...

Страница 19: ...be turned off by pushing the OUTPUT OFF button Output 2 should show Output On and be the only one in the lighter shade of green Figure 2 19 With only Output 2 activated the Mag Power needs to be set...

Страница 20: ...s done by pressing the box next to Mag Shot Time The operator would enter a value of 0 5 seconds and then press the blue ENT button After these parameters are set for Output 2 only as this is the only...

Страница 21: ...ure for Output 2 located on the main screen which is located in the bottom center of the screen and shown below in Figure 2 23 During demagnetization a message will appear as shown in Figure 2 24 belo...

Страница 22: ...0 of 1000 MCM in parallel with double 30 4 0 for CSV 15 to the bus bars on output 3 as shown in Figure 2 25 Figure 2 25 From the main screen the operator would push the Current Type button located in...

Страница 23: ...pushing the OUTPUT OFF button Output 3 should show Output On and be the only one in the lighter shade of green Figure 2 27 With only Output 3 activated the Mag Power needs to be set The operator woul...

Страница 24: ...essing the box next to Mag Shot Time The operator would enter a value of 0 5 seconds and then press the blue ENT button After these parameters are set for Output 3 only as this is the only activated o...

Страница 25: ...center of the screen and shown below in Figure 2 31 During demagnetization a message will appear as shown in Figure 2 32 below Once the demagnetization cycle is complete the message will disappear and...

Страница 26: ...ect the ground conductor from the brass grounding screw 2 Disconnect the black light Optional Pack and store in a plastic bag or carton 3 Remove the mounting screws and shims securing the inspection u...

Страница 27: ...Revised January 2020 www magnaflux com Page 2 19 PAGE LEFT BLANK INTENTIONALLY...

Страница 28: ...h when depressed de energizes the master control relay which in turn de energizes the rectifier fans and all control circuitry Depressing this push button during a magnetizing or demagnetizing sequenc...

Страница 29: ...ARNING Lens on the black light may be extremely hot Let the unit cool before cleaning or replacing bulb The front panel of the unit is shown below in Figure 3 1 When the unit is powered on the POWER O...

Страница 30: ...elds across the top of the screen show the respective value of the magnetizing currents generated on the last magnetizing shot The attained value for each output is stored and displayed until the next...

Страница 31: ...N button lit the operator would then push the CURRENT TYPE button located on the bottom left section of the main screen This can be seen in Figure 3 5 below as it is located in the Setup Screens secti...

Страница 32: ...nd then push the blue ENT button The keypad will disappear and the screen will go back to showing all the outputs Figure 3 7 For outputs that have the demagnetization optional feature such as Output 1...

Страница 33: ...This can be adjusted from 0 5 to 2 seconds The operator would push the box located next to Mag Shot Time and the keypad would appear again as shown in Figure 3 7 on the previous page Then the operator...

Страница 34: ...s shown below in Figure 3 10 on the main screen the operator would push any of the four cycle modes based on what is required The CYCLE 1 ON button would run the cycle through one time the CYCLE 2 SEL...

Страница 35: ...three bus bar outputs on the front of the unit as shown below in Figure 3 11 the other end of the cables will go to the part and be connected via a cable wrap prods or clamps Figure 3 11 Once this is...

Страница 36: ...wn in Figure 3 14 below Once the demagnetization cycle is complete the message will disappear and the main screen will appear again Confirmation of the part being demagnetized can be done using a cali...

Страница 37: ...reen the operator can push the PROCESS PARAMETERS button to set what parameters to show on the report This button is shown below in Figure 3 16 and located in the bottom left of the main screen Figure...

Страница 38: ...ct a parameter push on the box with the green check mark and the green check mark will disappear meaning it is not selected Figure 3 18 Next to the Lot Report is a box that is shown below in Figure 3...

Страница 39: ...and a USB cable from a printer connects to the back side of the display Once connected the PRINT LOT REPORT can be pressed and the report would print When done printing remove the USB cable and fold t...

Страница 40: ...om Page 3 13 Figure 3 21 The Utilities screen can also be accessed from the main screen as shown below in Figure 3 22 in the bottom left corner in the Setup Screens section The operator would again pu...

Страница 41: ...Figure 3 23 below would appear The supervisor can now change additional settings by pressing the EDIT OPERATOR LOGIN SETTINGS button located in the bottom center of the screen Figure 3 23 The Edit Log...

Страница 42: ...as shown in Figure 3 26 below The supervisor would enter the name using numbers if necessary Once complete the supervisor would press the Enter button and the keyboard would disappear and the name wou...

Страница 43: ...Level is broken down as shown below in Figure 3 27 Figure 3 27 The passwords break down is shown below in Figure 3 28 For the Basic Operator the unit is shipped with the password set at 1111 The next...

Страница 44: ...keypad would appear where this 4 digit number would be entered Then press the blue ENT button and that would select the password and the keypad would disappear Figure 3 29 Once the passwords are set t...

Страница 45: ...hing the HELP button the Edit Login Help Screen below will appear as shown in Figure 3 32 Based on the level of access the person has they can push the LOGIN button located on the lower left corner of...

Страница 46: ...4 To enter a lot number push the box in the top center of the screen and a keyboard will appear Enter the lot number and then press Enter This can be used if a batch of parts is desired to be tracked...

Страница 47: ...ould confirm which mode the unit is in From the screen shot shown in Figure 3 35 below the MANUAL ON button is shown so that button would need to be pushed to change it to show RECIPE ON Figure 3 35 A...

Страница 48: ...e screen in the Setup Screens section as shown below in Figure 3 37 Figure 3 37 After pushing the RECIPE SELECT button the Recipe Selection Screen will appear as shown below in Figure 3 38 From this s...

Страница 49: ...on the white box and a keyboard will appear Type in the name of the recipe and then press Enter A close up of this section of the screen is shown in Figure 3 39 below Figure 3 39 After the recipe nam...

Страница 50: ...perator would push the SAVE CHANGES button The GO TO MAIN button would then be pushed and if this recipe was still highlighted it would now be reflected as the active recipe on the main screen If the...

Страница 51: ...Troubleshooting before proceeding Figure 3 42 Another alarm that may appear on the main screen as shown in Figure 3 43 below would is a Low Output alarm The one below indicates it is occurring on Out...

Страница 52: ...ly the magnetizing current by pushing and releasing the magnetizing push button located next to the color touch screen interface 5 The digital read out above each output on the color touch screen will...

Страница 53: ...have holes through them it may be desirable to circularly magnetize them with a central conductor rather than passing current directly through the part This method has the advantage of disclosing defe...

Страница 54: ...Revised January 2020 www magnaflux com Page 3 27 PAGE LEFT BLANK INTENTIONALLY...

Страница 55: ...ian A list of Authorized Magnaflux Service Centers is located at www magnaflux com DAILY OPERATOR MAINTENANCE Table 4 1 Daily Operator Checks Item Action Cable and bus bar connections Tighten as neces...

Страница 56: ...ompressed air greater than 30 psi Wear eye protection Use cleaning solvents only in well ventilated areas Table 4 4 Periodic Checks Item Action Rectifier stack Blow accumulated dirt from rectifier hea...

Страница 57: ...Revised January 2020 www magnaflux com Page 4 3 PAGE LEFT BLANK INTENTIONALLY...

Страница 58: ...om Page 5 1 SECTION 5 TROUBLESHOOTING Refer to the corresponding wiring diagram as a supplement to the troubleshooting chart when tracing an electrical problem Check supplementary drawings for options...

Страница 59: ...No output current at any of 3 outputs Thermo shutdown Turn off disconnect wait until unit cools Continuous mag shot on any of 3 outputs Shorted SCR Call Authorized Service Center Main fuse to unit bl...

Страница 60: ...Revised January 2020 www magnaflux com Page 5 3 PAGE LEFT BLANK INTENTIONALLY...

Страница 61: ...mmon commercial hardware Commercial hardware is identified with a full identification in the DESCRIPTION column Material and coating for commercial hardware is zinc plated steel except where noted DES...

Страница 62: ...magnaflux com Page 6 2 SPARE PARTS LIST CSV 10 CSV 15 CSV 20 Part Number Description 521328 Relay 115V 521454 Relay 24V 623505 HMI Maple Display 622996 Firing board only for Rectifier Stack 521095 SCR...

Страница 63: ...Revised January 2020 www magnaflux com Page 6 3 PAGE LEFT BLANK INTENTIONALLY...

Страница 64: ...Revised January 2020 www magnaflux com Page 7 1 SECTION 7 HOOD INSTALLATION Not Applicable...

Страница 65: ...Revised January 2020 www magnaflux com Page 7 2 PAGE LEFT BLANK INTENTIONALLY...

Страница 66: ...Revised January 2020 www magnaflux com Page 7 3 3624 West Lake Avenue Glenview Illinois 60026 USA Telephone 847 657 5300 Fax 847 657 5388 Web www magnaflux com E mail cs magnaflux com...

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