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www.magmaweld.com

ID 250TW DC

9

USER MANUAL | KULLANIM KILAVUZU

According to article 5.2 of IEC 60974-9;

Before installing the welding and cutting equipment, the person in charge of the operation and/or the
user must conduct an inspection of possible electromagnetic interference in the environment. Aspects
indicated below has to be taken into consideration;

a)

 Other supply cables, control cables, signal and telephone cables, above and below the welding  

 

  machine and its equipment,

b) 

Radio and television transmitters and receivers,

c) 

Computer and other control hardware,

d)

 Critical safety equipment, e.g. protection of industrial equipment,

e)

 Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,

f)

 Equipment used for measuring or calibration,

g)

 Immunity of other equipment in the environment. The user must ensure that the other equipment in

  use in the environment is compatible. This may require additional protection measures.

h) 

Considering the time during which the welding operations or other activities take place during the

  day, the boundaries of the investigation area can be expanded according to the size of the building,
  the structure of the building and other activities that are being performed in the building.
In addition to the evaluation of the field, evaluation of device installations may also be necessary for 
solving the interfering effect.
In case if deemed necessary, on-site measurements can also be used to confirm the efficiency of 
mitigation measures. (Source: IEC 60974-9).

•   The appliance must be connected to the electricity supply in the recommended manner by a
  competent person. If interference occurs, additional measures may be applied, such as filtering the    
 network.
  The supply of the fixed-mounted arc welding equipment must be made in a metal tube or with an
  equivalent shielded cable. The housing of the power supply must be connected and a good electrical   
  contact between these two structures has to be provided.
•   The recommended routine maintenance of the appliance must be carried out. All covers on the body   
  of the machine must be closed and/or locked when the device is in use. Any changes, other than the
  standard settings without the written approval of the manufacturer, cannot be modified on the  

 

  appliance. Otherwise, the user is responsible for any consequences that may possibly occur.
•   Welding cables should be kept as short as possible. They must move along the floor of the work area,  
  in a side by side manner. Welding cables should not be wound in any way.
•   A magnetic field is generated on the machine during welding. This may cause the machine to pull
  metal parts on to itself. To avoid this attraction, make sure that the metal materials are at a safe  

 

  distance or fixed. The operator must be insulated from all these interconnected metal materials.
•   In cases where the workpiece cannot be connected to the ground due to electrical safety, or because   
  of its size and position (for example, in building marine vessel bodies or in steel construction
  manufacturing), a connection between the workpiece and the grounding may reduce emissions in 
  some cases, it should be kept in mind that grounding of the workpiece may cause users to sustain 
  injuries or other electrical equipment in the environment to break down. In cases where necessary, 
  the workpiece and the grounding connection can be made as a direct connection, but in some  
  countries where direct connection is not permissible, the connection can be established using 
  appropriate capacity elements in accordance with local regulations and ordinances.
•   Screening and shielding of other devices and cables in the work area can prevent aliasing effects.   
  Screening of the entire welding area can be evaluated for some specific applications.

Evaluation Of Electromagnetic

Suitability Of The

Work Area

Electromagnetic Interferance

Reduction Methods

Safety Precautions

Содержание D 250TW DC

Страница 1: ...USER MANUAL KULLANIM KILAVUZU ID250TWDC TIGWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 TIG KAYNAK NVERT R EN TR...

Страница 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Страница 3: ...ration Recommendations Mains Plug Connection ConnectingToThe Mains Connections ForTIGWelding Gas Connection Earth Clamp Connections Torch Connections Changing theTungsten Electrode Connections for MMA...

Страница 4: ...itions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and working aprons Do not work alone In case of a danger make sure you have someone for help in your worki...

Страница 5: ...ng electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting knee...

Страница 6: ...orkshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated o...

Страница 7: ...in your country in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injur...

Страница 8: ...ctrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compatibility due to radio frequency interference transmitted and emitted in...

Страница 9: ...ble The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried...

Страница 10: ...ire supply unit or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carr...

Страница 11: ...W DC is an inverter type portable mono phase DCTIG MMA welding machine designed forTIG welding of all kinds of thin metal sheets except aluminum for MMA welding of all kinds of stick electrodes up to...

Страница 12: ...minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Suitable for operation at hazardous environments X Duty Cycle U0 Input Curr...

Страница 13: ...DE 7906202503 7910000003 7910000004 7011080180 7910000200 7910005250 7910000510 7905212503 7011040180 7907000002 7011040380 7011080380 7020001004 7910000120 7910000530 7910000140 STANDARD ACCESSORIES...

Страница 14: ...onnections of the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle rates spe...

Страница 15: ...that each phase is 400V 40V plug in the plug Switch on the machine with the On Off switch Turn off the machine by turning the switch back to the 0 position after hearing the fan noise and seeing the v...

Страница 16: ...t Connect the gas hose of the torch to the gas outlet Connect the cold blue hose of the torch to the cold water outlet on the machine and the hot red hose to the hot water inlet on the machine Unscrew...

Страница 17: ...sired program Welding Mode Selection Button s for selecting MMA HF StartTIG andTouch LiftTIG modes When MMA mode is selected its LED 6 lights WhenTouch LiftTIG mode is selected its LED 7 lights In thi...

Страница 18: ...o select parameters After the parameters of led lights you can setTIG parameters with multifunctional knob TIG Parameters 15 Pre Gas FlowTime LED 16 Starting Current LED 17 Up SlopeTime LED 18 Main Cu...

Страница 19: ...viously adjusted program or changing its parameters Push the welding mode selection button 5 for selectingTouch LiftTIG of HF startTIG UseTIG parameter selection button 13 14 to change to welding para...

Страница 20: ...reached welding current and the base current If the trigger will be pushed and released more than 1 second current decreases according to down ramp adjustment reaches to the final current after post...

Страница 21: ...the current via current adjustment knob Below table can be used as a rough referance for mild steel electrodes For exact parameters please refer to the electrode manufacturer recommendations Type Dia...

Страница 22: ...m must be kept clean and the roller surfaces must not be lubricated Always remove any deposits on the mechanism with dry air each time you replace a welding wire The consumables on the torch should be...

Страница 23: ...trigger Any issue alert you can continue to source not found Check the mains voltage whether it is within the range of 340V 420V or not If the error still exists contact the authorized service Machin...

Страница 24: ...ID 250TW DC EN www magmaweld com 24 USER MANUAL KULLANIM KILAVUZU Annex 1 Spare Parts ANNEX 1 SPARE PARTS...

Страница 25: ...A FLT5 HFTransformer Electronic Card E202A CN2 Welding Socket Electronic Card E202A 3 PFC PowerTransformer Quick Caplin Electronic Card E202A 13 Water Pump Electronic Card E202A 7B 1 16 27 4 19 7 22 1...

Страница 26: ...ID 250TW DC EN www magmaweld com 26 USER MANUAL KULLANIM KILAVUZU ANNEX 3 ELECTRICAL DIAGRAM Annex 3 Electrical Diagram...

Страница 27: ...Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s ebekeye Ba lama TIG Kayna in Ba lant lar Gaz Ba lant lar Topraklama Pensesi Ba lant lar Tor Ba lant lar Tungsten Elektrodu De i tirme rt l Elektrod...

Страница 28: ...uruvesa lamizolasyonlueldivenvei nl giyin Islakyadahasarg rm eldivenvei nl klerini kesinlikle kullanmay n Yanl z ba n za al may n Bir tehlike durumunda al t n z ortamda haber verebilece iniz birinin o...

Страница 29: ...al par alardan ve k v lc mlardan koruyun zolasyonsuz plak kablolar l mc l tehlike yarat r T m kablolar olas hasarlara kar s k s k kontrol edin Hasarl ya da izolasyonsuz bir kablo tespit edildi inde de...

Страница 30: ...syon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerinkayna n yap yorsan z yukar daki nlemlereilaveolaraktemizhavasa layanmaskeler ku...

Страница 31: ...en olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimle...

Страница 32: ...c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgi...

Страница 33: ...kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve v...

Страница 34: ...nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d...

Страница 35: ...idir MetallerinTIG kayna ve 5 mm apa kadar olan elektrodlar yakmak i in tasarlanm t r HF tutu turma dokundurarak ba latma n gaz yukar e im a a e im son gaz ve krater doldurma gibi geli mi profesyonelT...

Страница 36: ...ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi Tehlikeli Ortamlarda al maya Uygun X al ma evrimi U0 ebeke...

Страница 37: ...10 1 5Aksesuarlar R N KODU R N KODU STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Elektrod Pensesi ve Kablosu Tor KumandaTak mlar 2 D meli 4 D meli LavaTIG 20 8m Hava So utmal TIGTorcu Ta ma Arabas 4Teke...

Страница 38: ...erhal zinciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i indir CO priz...

Страница 39: ...l t r n Fan sesini duyduktan ve voltmere ile ampermetrenin n n yand n g rd kten sonra anahtar tekrar 0 konumuna getirerek makineyi kapat n ekil 2 Elektrik Fi i Ba lant s ekil 3 ebeke Ba lant s E er ga...

Страница 40: ...r tetik kontrol soketine ba lay n Torcun gaz hortumunu gaz k na ba lay n Torcun so uk mavi hortumunu makine zerindeki so uk su k na s cak k rm z hortumunu makine zerindeki s cak su giri ine ba lay n...

Страница 41: ...TIG Kayna ve Dokundurma Ba latmal TIG Kayna modlar ndan birini se mek i in kullan l r rt l elektrod kayna modu se ildi inde LED 6 yanar HF tutu turmal TIG kayna modu se ildi inde LED 7 yanar Bu modda...

Страница 42: ...lektrod se ildi inde LED 12 yanar 9 13 14 TIG Parametreleri Se im D meleri Ayar yap lmak istenenTIG parametresini se mek i in kullan l r lgiliTIG parametresinin LEDi yand ktan sonra parametre ayar d m...

Страница 43: ...G kayna n veya dokundurma ba latmal TIG kayna n se in 2 konumu 4 konumu Punta konumu se im d mesiyle 9 bu modlarda ise uygun olan se in Kaynak parametrelerini de i tirmek i inTIG parametreleri se im d...

Страница 44: ...e 1 sn den daha uzun s reli bas p ektikten sonra ak m rampa s resince azalarak biti ak m na ula r ve son gaz s resinin ard ndan i lem sona erer Alt ak m genellikle kaynak esnas nda bir tamir veya haf...

Страница 45: ...elektrod modundayken aktif de ildir Bu modda sadece kaynak ak m LEDi aktif olur Parametre ayar d mesi ile kaynak ak m n ayarlay n A a daki tablo ala ms z eliklerin amper ayar i in referans olarak ver...

Страница 46: ...nlikle ya lanmamal Her kaynak teli de i iminde mutlaka mekanizma zerinde biriken kal nt lar kuru hava yard m yla temizleyin Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er gerekiyorsa d...

Страница 47: ...ontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yetkili servis ile ileti ime ge iniz ebeke voltaj n kontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yetkili servis...

Страница 48: ...TR 48 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC EK 1 YEDEK PAR ALARI Ek 1 Yedek Par alar...

Страница 49: ...rtE202A FLT5 HFTrafosu Elektronik Kart E202A CN2 Kaynak Prizi ElektronikKartE202A 3PFC G Trafosu Quick Kaplin ElektronikKartE202A 13 Su Pompas ElektronikKartE202A 7B 1 16 27 4 19 7 22 14 25 2 17 28 5...

Страница 50: ...TR 50 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC EK 3 DEVRE EMASI Ek 3 Devre emas...

Страница 51: ...W DC 250Amp 35 TIG Kaynak Mak nes EN IEC 60974 1 2018 EN 60974 10 2014 EMC D rect ve 2014 30 EU LVD D rect ve 2014 35 EU MeettherequirementsoftheEuropeanDirective GerekliliklerKar lananAvrupaDirekti e...

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Страница 56: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 28 01 2021 UM_IDTW250_102017_012021...

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