
Service Manual
Mini-Crawler Crane
104ME-SM1910-00
The parts numbers and lists written in this service manual are the
references for the services such as disassembling and assembling.
Be sure to ALWAYS refer to the latest parts catalog (the latest
information) before ordering any part, since the parts and the model
numbers are subject to change during the endless improvements and
changes of our Machine.
Содержание MC405C-3
Страница 2: ......
Страница 10: ...1 2 1 SPECIFICATION DIMENSIONAL DRAWING...
Страница 11: ...1 3 2 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH...
Страница 15: ...1 7 4 WORKING RADIUS AND LIFTING HEIGHT...
Страница 16: ...1 8 5 WORKING RADIUS AND LIFTING HEIGHT PICK CARRY...
Страница 21: ...1 13 8 POWER TRAIN DRAWING 21 5MPa 220kgf cm2...
Страница 22: ...1 14 This Page Intentionally Left Blank...
Страница 24: ...2 2 This Page Intentionally Left Blank...
Страница 25: ...2 3 1 HYDRAULIC CIRCUIT DIAGRAM 21 5MPa 220kgf cm2 21 5MPa 220kgf cm2...
Страница 26: ...2 4 This Page IntentionallyLeftBlank...
Страница 27: ...2 5 1 1 HYDRAULIC UNITS LAYOUT DIAGRAM...
Страница 28: ...2 6...
Страница 29: ...2 7 This Page Intentionally Left Blank...
Страница 30: ...2 8 2 HYDRAULIC PIPING DIAGRAM 2 1 CRANE ROTATING PARTS rotary joint winch derricking telescopic cylinder...
Страница 32: ...2 10 2 2 CRANE FIXED PARTS crane control valve rotary joint slewing motor...
Страница 36: ...2 14 2 3 TRAVEL LINE travel control valve terminal assembly travel motor...
Страница 38: ...2 16 2 4 OUTRIGGER LINES...
Страница 39: ...2 17...
Страница 50: ...2 28 2 5 PUMP LINE P line...
Страница 54: ...2 32 2 6 TANK DRAIN LINE T Dr line...
Страница 59: ...2 37 This Page Intentionally Left Blank...
Страница 60: ...2 38 2 7 PILOT LINE...
Страница 63: ...2 41 This Page Intentionally Left Blank...
Страница 64: ...2 42 2 8 ELECTRIC POWERED LINE...
Страница 66: ...2 44 3 TANK 3 1 HYDRAULIC TANK...
Страница 68: ...2 46 3 2 FUEL TANK...
Страница 73: ...2 51 This Page Intentionally Left Blank...
Страница 74: ...2 52 6 ENGINE ASSEMBLY 6 1 ENGINE ASSEMBLY 3TNV88F EPMB Yanmar...
Страница 76: ...2 54 6 3 NAME OF EACH SECTION...
Страница 81: ...2 59 This Page Intentionally Left Blank...
Страница 90: ...2 68 6 10 FUEL PIPING...
Страница 95: ...2 73 This Page Intentionally Left Blank...
Страница 111: ...2 89 10 2 HYDRAULIC CIRCUIT DIAGRAM 21 5 MPa 220 kgf cm2...
Страница 112: ...2 90 10 3 RGB BLOCK...
Страница 114: ...2 92 10 4 ACCELERATOR BLOCK 10 5 FUNCTION BLOCK DERRICK WINCH TELESCOPIC SLEWING...
Страница 117: ...2 95 This Page Intentionally Left Blank...
Страница 121: ...2 99 This Page Intentionally Left Blank...
Страница 127: ...2 105 This Page Intentionally Left Blank...
Страница 130: ...2 108 15 ROTARY JOINT 15 1 EXTERIOR VIEW AND SPECIFICATIONS...
Страница 132: ...2 110 16 HOOK BLOCK...
Страница 135: ...2 113 This Page Intentionally Left Blank...
Страница 136: ...2 114 17 BOOM...
Страница 139: ...2 117 This Page Intentionally Left Blank...
Страница 140: ...2 118 18 TELESCOPIC AND DERRICK CYLINDER 18 1 TELESCOPIC CYLINDER...
Страница 142: ...2 120 18 2 TELESCOPIC CYLINDER HYDRAULIC CIRCUIT SYSTEM...
Страница 144: ...2 122 18 3 3 FUNCTION 1 When Neutral 2 When Extended 3 When Retracted...
Страница 147: ...2 125 This Page Intentionally Left Blank...
Страница 148: ...2 126 18 6 LEFT SIDE DERRICK CYLINDER...
Страница 150: ...2 128 18 7 RIGHT SIDE DERRICK CYLINDER...
Страница 152: ...2 130 19 WINCH 19 1 WINCH EXTERIOR VIEW...
Страница 159: ...2 137 This Page Intentionally Left Blank...
Страница 163: ...2 141 This Page Intentionally Left Blank...
Страница 166: ...2 144 20 SLEWING SYSTEM 20 1 EXTERIOR VIEW...
Страница 171: ...2 149 This Page Intentionally Left Blank...
Страница 172: ...2 150 21 OUTRIGGER 21 1 FRONT OUTRIGGER...
Страница 174: ...2 152 21 2 REAR OUTRIGGER...
Страница 176: ...2 154 22 OUTRIGGER CYLINDER 22 1 OUTRIGGER SLIDE CYLINDER...
Страница 178: ...2 156 22 2 SINGLE CHECK VALVE FOR OUTRIGGER SLIDE CYLINDER...
Страница 180: ...2 158 22 3 FRONT OUTRIGGER CYLINDER...
Страница 182: ...2 160 22 4 REAR OUTRIGGER CYLINDER...
Страница 185: ...2 163 This Page Intentionally Left Blank...
Страница 186: ...2 164 23 ASSEMBLY AND DISASSEMBLY OF BOOM...
Страница 193: ...2 171 24 ELECTRIC CIRCUIT DIAGRAM 1 2...
Страница 194: ...2 172 ELECTRIC CIRCUIT DIAGRAM ENGINE 2 2...
Страница 195: ...2 173 25 ELECTRICAL WIRING SYSTEM DIAGRAM...
Страница 196: ...2 174 This Page IntentionallyLeftBlank...
Страница 197: ...2 175 This Page Intentionally Left Blank...
Страница 198: ...2 176 26 ELECTRIC SYSTEM 26 1 ENGINE HARNESS 104 1212200...
Страница 201: ...2 179 This Page Intentionally Left Blank...
Страница 202: ...2 180 26 2 REMOTE CONTROLLER VALVE ELECTRIC HARNESS 104 1212300...
Страница 204: ...2 182 26 3 MOMENT LIMITER HARNESS 104 1212500...
Страница 206: ...2 184 26 4 ELECTRIC HARNESS 104 2213400...
Страница 208: ...2 186 26 5 OVER WINDING DETECTOR 104 2111400...
Страница 211: ...2 189 This Page Intentionally Left Blank...
Страница 212: ...2 190 26 6 TIP OVER WARNING DEVICE 104 3436600 Unit No 16 or after...
Страница 214: ...2 192 This Page Intentionally Left Blank...
Страница 216: ...3 2 1 MOMENT LIMITER RELATED 1 1 DISPLAY UNIT AND CONVERTER...
Страница 218: ...3 4 1 2 FRONT OUTRIGGER EXTENSION DETECTOR...
Страница 220: ...3 6 1 3 REAR OUTRIGGER EXTENSION DETECTOR...
Страница 222: ...3 8 1 4 BOOM DISPLACEMENT DETECTOR...
Страница 224: ...3 10 1 4 1 ANGLE SENSOR...
Страница 226: ...3 12 1 4 2 LENGTH SENSOR CODE REEL...
Страница 230: ...3 16 1 6 MOMENT LIMITER ACCESSORY...
Страница 232: ...3 18 1 7 OVER UN WINDING DETECTOR...
Страница 234: ...3 20 1 8 PICK AND CARRY RELATED...
Страница 236: ...3 22 2 OUTRIGGER SAFETY DEVICE 2 1 ROTARY POSITION DETECTOR...
Страница 238: ...3 24 2 2 GROUND SETTING DETECTOR...
Страница 240: ...3 26 2 3 BOOM STOWING POSITION DETECTOR...
Страница 243: ...3 29 This Page Intentionally Left Blank...
Страница 244: ...3 30 4 EXTERNAL VIEW OF MOMENT LIMITER 4 1 DISPLAY UNIT...
Страница 245: ...3 31 4 2 CONVERTER...
Страница 246: ...3 32 5 BLOCK DIAGRAM contact...
Страница 254: ...3 40 9 DISPLAYS...
Страница 290: ...3 76 20 TROUBLE SHOOTING In the event of malfunction check each device in accordance with the Flow Chart below...
Страница 291: ...3 77...
Страница 311: ...4 19 Chart 1...
Страница 312: ...4 20 2 2 CONTROL PRINT CARD LACATIONS 2 2 1 MAIN PRINT CARD UPPER SIDE MC9141 A...
Страница 313: ...4 21 2 2 2 MAIN PRINT CARD LCD DISPLAY UPPER SIDE MC9141 A...
Страница 314: ...4 22 2 2 3 SUB PRINT CARD LOWER SIDE MC9143 A...
Страница 315: ...4 23 2 2 4 SUB PRINT CARD LCD DISPLAY LOWER SIDE MC9143 A...
Страница 316: ...4 24 2 3 CONNECTOR PIN ASSIGNMENT Receiver has two connectors for Input Output...
Страница 326: ...4 34 This Page Intentionally Left Blank...
Страница 328: ...5 2 1 ELECTRIC MOTOR 1 Power unit 2 Electric motor 3 Coupling 4 Hydraulic pump...
Страница 330: ...5 4 2 1 STRUCTURAL DRAWING...
Страница 352: ...5 26 3 POWER SUPPLY BOX 1 Power supply box 2 Power supply box door 3 Door handle 4 Terminal block 5 Cable inserting hole...
Страница 353: ...5 27...
Страница 354: ...5 28 4 ELECTRIC CIRCUIT DIAGRAM...
Страница 355: ...5 29...
Страница 356: ...5 30 This Page Intentionally Left Blank...
Страница 358: ......