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Page 5 of  19

405-0680 Rev B

2/6/2020

MR1400

 

MAD-RAMPS Pivoting Ramp System

Installation Instructions

MAD-RAMPS ASSEMBLY GUIDE

NOTE: All ½ inch jam bolts used for assembling the MAD-RAMPS Pivoting Ramp System 

must be torqued to 70 ft/lbs each. Please check jam bolts for proper torque after first use and       

periodically thereafter.

Step 1:

Start the assembly process with the tailgate of your truck in the up-right position. Pre-thread two 

of the provided jam bolts into the Bumper Guard (part #9), as shown in Figure 1. Slide the Bumper 

Guard onto the receiver end of the Main Arm (part #6), as shown in Figure 2. Then insert the Main 

Arm into your truck’s receiver hitch. Secure the Main Arm into the receiver hitch with a pin and key 

(Figure 3). Adjustments to the Bumper Guard’s position on the Main Arm will be made in a later step, 

so do not tighten the two jam bolts for the Bumper Guard at this time.

Step 2:

Pre-thread two of the provided jam bolts into the Light Bar (part #4), as shown in Figure 4. Slide the 

Light Bar onto the angled end of the Main Arm (part #6), approximately ½ of the way down the Main 

Arm (Figure 5). Adjustments to the Light Bar’s position on the Main Arm will be made in a later step, 

so do not tighten the two jam bolts for the Light Bar at this time.

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Содержание MR1400

Страница 1: ...0 MAD RAMPS Installation Instructions THE MAD RAMPS PIVOTING RAMP SYSTEM OWNER S MANUAL Please read this manual entirely prior to assembly or operation of The MAD RAMPS Pivoting Ramp System Please cal...

Страница 2: ...ing Ramp System in any way Any modifications will void all warranties and may affect the structural integrity of the MAD RAMPS WARNING Prior to each use verify that all bolts on the MAD RAMPS Pivoting...

Страница 3: ...iver hitch to determine whether it is in good working condition You need to ensure that the structural integrity of your truck s receiver hitch has not been degraded from years of use or misuse or fro...

Страница 4: ...Aluminum Ramps DS 1 2 61 8274 Aluminum Ramps PS 1 3 62 4259 Marker Light 1 4 62 4260 Light Bar 1 5 62 4261 Pivot Bar 1 6 62 4262 Main Arm 1 7 62 4263 Pivot Cage DS 1 8 62 4264 Pivot Cage PS 1 9 62 42...

Страница 5: ...r end of the Main Arm part 6 as shown in Figure 2 Then insert the Main Arm into your truck s receiver hitch Secure the Main Arm into the receiver hitch with a pin and key Figure 3 Adjustments to the B...

Страница 6: ...kup safety measure to prevent the Pivot Bar part 5 from moving out of position on the Main Arm Adjustments to the Pivot Bar and Retainer Clips may be required at a later step depending on vehicle and...

Страница 7: ...8 There needs to be 4 6 inches of clearance between both Pivot Cages and your tailgate Figure 13 To obtain a distance of 4 6 inches between the Pivot Cages and your tailgate adjust the positioning of...

Страница 8: ...vot Bar to the Main Arm by tightening the two jam bolts Tighten the side jam bolt first and then the bottom jam bolt with a torque wrench to 70 ft lbs each Figure 14 Once the Pivot Bar has been adjust...

Страница 9: ...Aluminum Ramp part 2 into the rear of the Passenger Side Pivot Cage part 8 as shown in Figure 19 Ensure that the 3 pre drilled holes on the side of the Passenger Side Aluminum Ramp are facing toward...

Страница 10: ...safety mechanism to prevent the Aluminum Ramps and the Pivot Cages from swiveling out of their cradle positions when you are transporting your ATV UTV Once the Bumper Guard is positioned cor rectly se...

Страница 11: ...Thread the Rear Marker Light harness through the rings of the retainer clips in the Main Arm part 6 to prevent the harness from sagging Figure 25 Using the male and female ends of the butt connectors...

Страница 12: ...n signals brake lights and tail lights Figure 27 The MAD RAMPS Pivoting Ramp System is equipped with a 4 way standard plug An adapter may be required depending on your truck s wiring configuration The...

Страница 13: ...he Driver Side Pivot Cage Figure 1 Pull the ramp away from the truck until it is fully extended and the spring tension pin is engaged with the pre drilled hole in the aluminum ramp Figure 2 Repeat the...

Страница 14: ...smooth transition as your rear tires cross the Pivot Bar Place your ATV or UTV in park and engage the parking brake if applicable Figure 4 illustrates what your machine will look like when loaded pro...

Страница 15: ...m of the MAD RAMPS Pivoting Ramp System Use a minimum of two additional ratchet straps to secure the front end of your machine to each of the two cargo hooks at the front of your truck s bed UNLOADING...

Страница 16: ...o unloading The weight of your machine holds the Pivot Cages and Aluminum Ramps in place during transportation Start your machine and disengage the parking brake Slowly reverse your machine over the P...

Страница 17: ...y only to the consumer who originally purchased the product you It does not extend to any subsequent owner or other transferee of the product WHAT DOES THIS WARRANTY COVER This limited warranty covers...

Страница 18: ...r Warranty Department at info madramps com during the Warranty Period LIMITATION OF LIABILITY THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES AND OUR ENTIRE LIABILITY FOR ANY BREACH...

Страница 19: ...Page 19 of 19 405 0680 Rev B 2 6 2020 MR1400 MAD RAMPS Pivoting Ramp System Installation Instructions CONTACT US 844 623 7267 info madramps com www madramps com...

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