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TROUBLE SHOOTING GUIDE

KR PRESSURITE GREASE GUN

TROUBLE

CAUSE

REMEDY

A) Coupler Leaks.

B) Gun leaks at the back
      end of the piston.

C) Gun fails to deliver
     grease on the high
     pressure setting.

D) Gun fails to deliver
     grease on the high
      volume setting.

E) The control push rod in
     the control body leaks.

F) The gun leaks at the
     swivel joint.

G) The gun, when on the
      high volume setting is
      too slow or hard to
      operate.

a) Dirt under the seat of the oulet
     ball (23).

   Note: There is nothing wrong
                with the coupler itself.

b) The valve stem (3) has  worked
     loose and is holding  the outlet
     ball (23) off its seat.

a) Change to high volume and strike the handle
   sharply. If it still leaks, remove the extension
   tube (28), spring keeper screw (21), spring
    (22) and ball (23).

   

Note: Too many turns makes the gun hard to

  operate, and too few turns allows the gun to
  leak. If the coupler still leaks replace the
   complete outlet body assembly.

 

Clean the seat and replace the ball, spring and

  spring keeper screw (part way). Prime the pump
 and screw in the spring keeper screw until the
  grease stops leaking. Then screw in an extra 2
  full turns. Reassemble extension tube.

  

When refitting the outlet body (24) hold the

  handle (29) in the closed position.This
  enables the back-up washers and o’ring
  seals to enter squarely onto the piston.

b) Remove the handle pin (30), and handle
     (29). Remove piston (8), re-tighten valve
     stem (3) or replace the complete piston
     assembly.

Glyd ring worn

Remove the handle pin (30) and handle (29).
Remove the old piston and replace with a new
piston assembly.

a) Dirt under the delivery ball (5) or
    damaged ball seat in the piston (8).

a) Change over to the high volume setting and
     strike the handle hard to shift dirt off the seat.
      If there is no improvement, replace the piston
     assembly.

b) Seals (25, 26) are worn.

b) Replace seals (25, 26) in the outlet body.

c) Valve stem (3) has become
    loose from the piston (8).

c) Replace piston assembly.

a) Dirt on the inlet valve seat (9)
   Note: This fault will decrease
               volume.

b) Operating plunger control  (10)
      sticking in body (16).

a) Remove the control body (16), tap out the  valve
    seat (9), o’ring (14), ball (13) and spring (12).
    Clean parts and replace in the correct order.

b) Replace the control body assembly.

O’ring (15) damaged or worn.

Remove the control body and replace worn or
damaged parts.

Worn seals (18, 23).

Replace worn or damaged swivel seals.

a) Springs (2 or 4) may have collapsed
    and is blocking the flow of grease.

b) Grade of grease is too heavy.

c) Too much compression on the
     outlet spring (22).

a) Fit KR-1K overhaul kit.

b) Change grease to NLGI No 2 grease or
     lighter.

c) Reset the spring keeper screw  (Refer to A -
    a) of the trouble shooting guide) or replace
    the outlet body assembly.

6

Содержание MINI-LUBE K6

Страница 1: ...emerges through the boss 3 Push the pump tube through the follower boss and down until the lid sits on the rim of the grease container Hand tighten the 3 thumbscrews evenly under the rim of the conta...

Страница 2: ...ard by the handle the grease in chamber 1 is pushed back past ball A into the supply hose 3 The grease in chamber 2 small volume is pressurised up to 69MPa 10 000 psi This pressure seats ball B and li...

Страница 3: ...er KM 2 3 s A SPIR OL PIN 10 KM 2 4 1 A PISTON 11 KM 17 1 STR A IN ER C OV ER 12 KM 2 9 1 HA N D LE 13 KM 9 1 KM 76 s STR A IN ER 14 B S2 4 0 1 A B O R IN G 15 KM 13 1 LID B A SE 16 KM 75 1 PU M P TU...

Страница 4: ...2 CAP SOCKET 1 2 X3 16 WHIT 12 KH11 1 KR12s A SPRING INLET CHECK 13 N402 1 A 5 16 BA LL INLET 14 BS013 2 A O RING SEAL BODY 15 BS008 1 A O RING PLUNGER CONTROL 16 KH13 1 CONTROL BODY A SSEM BLY 17 N11...

Страница 5: ...follower 20 b Change over to a new grease container or refill the old container with grease c Replace with a new footvalve assembly Do not attempt to rework this part a The grade of grease is too Heav...

Страница 6: ...ers and o ring seals to enter squarely onto the piston b Remove the handle pin 30 and handle 29 Remove piston 8 re tighten valve stem 3 or replace the complete piston assembly Glyd ring worn Remove th...

Страница 7: ...NOTES 7...

Страница 8: ...the date of purchase of the product Macnaught shall at its option repair or replace any product found defective by its inspection Thiswarrantydoesnotcoverfailureofpartsorcomponentswhich inthejudgment...

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