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Scheduled Maintenance

Maintenance performed quarterly and annually must be completed by a person
trained and qualified to perform maintenance on this machine according to the
procedures found in the service manual for this machine.

Machines that have been out of service for more than three months must receive
the quarterly inspection before they are put back into service.

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Содержание SHIFTA

Страница 1: ...Operators manual Shifta 400mm 3m 4m 5m 6m MANUFACTURERS ORIGINAL INSTRUCTIONS MCE SHIFTA 21 A1 1...

Страница 2: ...END 9 CONTROLS 10 PRE OPERATION INSPECTION 11 Fundamentals 12 MAINTENANCE 14 Observe and Obey 14 Maintenance symbols legend 14 Check main belt tension and tracking 15 Check wheel brakes 16 Check belt...

Страница 3: ...ted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions please call Mace Industries Cont...

Страница 4: ...tuations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Onl...

Страница 5: ...Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Ensure safe routing of power cable to minimise risk of electrocution Explosion and Fire Hazards Do...

Страница 6: ...that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Be aware of ground surface prior to installation Do not u...

Страница 7: ...ine Failure to do so could result in serious injury Do not lean over machine while belt is moving Do not ride on machine Bodily Injury Hazard Use common sense and planning when installing and operatin...

Страница 8: ...ard Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a da...

Страница 9: ...Conveyor trestle 3 Bogey locking pin 11 Forklift holes 4 Emergency stop 12 Forward Stop Link Voltage indicator 5 Forward Stop Reverse Twin Speed 13 Operator manual QR Code 6 Comms link OUTPUT 14 Whee...

Страница 10: ...Page 10 CONTROLS...

Страница 11: ...operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform functio...

Страница 12: ...l may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must ne...

Страница 13: ...ge modifications and improperly installed or missing parts o Electrical components o Wiring o Power sockets o Linking sockets o Belt rollers o Drive motor o Tyres and wheels o Brakes o Power on lights...

Страница 14: ...to the manufacturer s specifications and the requirements specified in the responsibility s manual Maintenance symbols legend The following symbols have been used in this manual to help communicate th...

Страница 15: ...achine Loosen the left M12 thru bolt holding the return roller 3 Once the M12 thru bolt is loosened use a 17mm socket or spanner to turn the M10 tensioning bolt Rotate two full turns Then retighten th...

Страница 16: ...ot be moved whilst brake is operated ___________________________________ Check belt roller condition Ensuring no muck or debris is built up on or around the rollers is essential to ensure good perform...

Страница 17: ...ained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months mu...

Страница 18: ...n this operator s manual 1 Avoid hazardous situations 2 Always perform function tests prior to operation Know and understand the function tests before going on to the next section 3 Always perform fun...

Страница 19: ...tions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service tech...

Страница 20: ...red button should flash indicating a stop circuit function 4 Press forward and reverse buttons o Belt should not move 5 Release emergency stop by rotating it clockwise until it releases and clicks out...

Страница 21: ...will speed up 11 Wait 5 sec then press the fast slow button o Belt will slow down 12 Press the centre stop button o The belt should stop 13 Press and hold the reverse button o The belt should move in...

Страница 22: ...his operator s manual 1 Avoid hazardous situations 2 Always perform function tests prior to operation 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the funct...

Страница 23: ...the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations Bumps floor obstruct...

Страница 24: ...afe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform function tests prior to operation 3 Always perform function tests prior to use 4 Inspect the wor...

Страница 25: ...must be loaded responsibly and with skill by the operator as to not cause damage by overloading the conveyor Only trained and authorized personnel should be permitted to operate a machine If more tha...

Страница 26: ...you have adequate man power to complete the set tasks 2 Fold wheels down from transport position Lift base of machine pull black locking pin Rotate wheels into position and let go of pin The pin shou...

Страница 27: ...lied trestle This will allow the transported material to drop directly into the next conveyors hopper Ensure that the brakes are applied at this point 4 When in position fit the hopper to base of mach...

Страница 28: ...r supply at the base of the conveyor and start pre operation checks 6 Once power is applied to the conveyor the stop button will illuminate The voltage indicator will also display the supply voltage T...

Страница 29: ...to overload the hopper 8 If only a single conveyor is to be used Setup is complete When linking additional units place the first conveyor in the line and work forwards from this unit Repeat steps 1 6...

Страница 30: ...lead supplied plug the linking lead into the power output socket on the end of the conveyor then into the power input socket of the next conveyor Up to 5 conveyors can be powered off a single 5kVA su...

Страница 31: ...ol linking lead supplied plug the linking lead into the control output socket on the end of the conveyor then into the control input socket of the next conveyor Ensure the control lead cannot get tang...

Страница 32: ...le If 5 conveyors have the controls linked The first 4 conveyors will have the LINK button pressed and illuminated The last conveyor will have the LINK button out and not illuminated This is the same...

Страница 33: ...each conveyor and use correct manual handling techniques Clean each conveyor before transporting Disconnect power before attempting to move any SHIFTA conveyor 14 When the SHIFTA conveyors are stored...

Страница 34: ...rked on a level surface The machines brakes must remain on whilst being transported Securing to Truck or Trailer for Transit Always check the machine wheel brakes are on in preparation for transport I...

Страница 35: ...00kg Belt speed Fast slow 20m min 32m min 20m min 32m min 20m min 32m min 20m min 32m min Maximum angle 55 55 55 55 Drum motor 1 0kw 1 0kw 1 0kw 1 0kw Storage dimensions 0 73m x 3 1m x 0 6m 0 73m x 4...

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