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USER & PARTS MANUAL

LVI DAIRY BEDDED PACK COMPOSTER

MODEL 1100

#LTMAN019

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Содержание 1100

Страница 1: ...USER PARTS MANUAL LVI DAIRY BEDDED PACK COMPOSTER MODEL 1100 LTMAN019 ...

Страница 2: ...6 Maintenance Safety Pg 7 Storage Safety Pg 7 Pre operation Checklist Pg 8 Equipment Matching Pg 8 Operation Pg 9 Chain Case Pg 10 Lubrication Pg 11 Maintenance Pg 12 13 Parts Index Pg 14 Warranty Forms Pg 46 53 Thank you for the Purchase Support of your LVI Dairy Bedded Pack Composter ...

Страница 3: ...IENTATION The directions left right front and rear as mentioned throughout the manual are as seen from the tractor driver s seat facing forward CUSTOMER REFERENCE INFORMATION LVI Model Number ____________________________________________________________ ____________________________________________________________ LVI Serial Number ____________________________________________________________ _______...

Страница 4: ... of manufacture It is important that all the decals are kept clean and legible at all times If any decals have become eligible or have been removed replacements are available from Binkley Hurst LP Toll free 888 414 7518 These Safety Decals Are on your Dairy Bedded Pack Composter ...

Страница 5: ... and follows all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring good safety practices Do not allow any person to ride along on the tractor walk beside the machine or ride on the composter while operating Do not crawl or lay under the composter while it is in a raised position If needing to perform maintenance under the machine Raise the machine put s...

Страница 6: ... 4 Install and secure guards before starting 5 Keep hands feet hair and clothing away from all moving and or rotating parts 6 Do not operate when guards are missing or broken 7 Clear the area of all bystanders especially children before starting 8 Do not allow children to play on or around the machine 9 Do not allow riders on the Dairy Composter or tractor 10 Use hazard flashers on tractor when tr...

Страница 7: ... electrical outlets and tools are properly grounded Use adequate lighting for the job at hand 5 Use only tools jacks and hoists of sufficient capacity for the job 6 Make sure all guards and shields are in place and properly secured when maintenance work is completed 7 Keep hands feet hair and clothing away from all moving and or rotating parts 8 Clear the area of all bystanders especially children...

Страница 8: ...re that the machine is properly attached to your tractor 5 Close and secure all guards EQUIPMENT MATCHING Model 1100 120 to 170 PTO HP 4WD tractor ATTACHING 1 Back tractor up to machine 2 Determine if upper or lower pin holes for lift arms need to be used 3 Insert pins and retaining clips 4 Hook up top link using lower or upper hole same as lower lift arms 5 Adjust top link length in order to have...

Страница 9: ... system Avoid making turns greater than 20 degrees left or right with the machine lowered into the bedded pack After the bedded pack is at least 20 inches deep the depth guides on the left and right side of the machine can be removed to avoid excess wear of the depth guides The depth guides are intended to prevent the tiller tines from digging into the dirt base of the bedded pack NOTE Tiller tine...

Страница 10: ...chain is permitted to have up to 3 8 inch of slack movement To adjust chain loosen lock nut on idler sprocket slide up down to tighten at proper position Do not over tension chain Check chain idler sprocket bearing condition at this time If bearing fails severe chaincase damage will occur Small Cover Retained by 10 Bolts Idler Sprocket Lock Nut ...

Страница 11: ...he oil Lower machine to normal position and refill chaincase with oil until the oil appears at oil level plug Install plug and tighten Main Gearbox Oil Check Monthly Model 1100 Check plug on front right area of gearbox Use plug below gearbox centerline Oil should be up to the plug Use 80 140 gear oil GL5 rating or equivalent It is permissible to use synthetic oil if preferred Fill Plug Check Drain...

Страница 12: ...lightly checking for up down free play in rotor bearing MAINTENANCE To ensure the long life for which the composter was designed it is essential that the proper maintenance procedures be followed PTO Shaft U Joints Check Monthly for wear looseness Slip Clutch on PTO Shaft Every 6 months loosen clutch springs lower the machine into the bedded pack and slip the clutch for 10 15 seconds Retighten to ...

Страница 13: ...chine Using a sturdy metal putty knife or similar thin object and hammer drive putty knife into the joint of the chaincase and machine frame Move to various places cutting sealant loose until chaincase disengages from the machine After repairs are made Clean machine surface and chaincase surface of all silicone and oil residue Use brake cleaner spray or similar product to remove all oil residue Ap...

Страница 14: ...earing Pg 24 Spacer Bushing Pg 25 Center Bearing Grease Tube Pg 28 Fittings Pg 30 Drive Chain Pg 31 Top Drive Sprocket Pg 32 Idler Sprocket Pg 34 Rotors Pg 36 Universal Joint Pg 39 Drive Shaft Pg 40 Main Gear Box Pg 41 Ripper Teeth Pg 43 Stand Guides Pg 44 Tiller Tines Pg 45 Warranty Forms Pg 46 53 ...

Страница 15: ...15 REAR VIEW ...

Страница 16: ...link pin 1 1 4 x 4 1 2 LTA TLP007 2 Bottom pin 1 7 16 x 5 LTA LP017 3 Lynch pin heavy duty LT LP 7 16HD After Serial 011921 1 Top link pin 1 x 4 1 2 LTFX00076 2 Bottom pin 1 1 4 and 1 7 16 x 10 step pin LT210220 3 Lynch pin heavy duty LTLP7 16HD ...

Страница 17: ...17 ADJUST CLUTCH COIL SPRING LENGTH TO 1 1 16 ...

Страница 18: ...18 INSPECTION HOLE TO ADJUST CHAIN ...

Страница 19: ...PTO SHAFT WITH SLIP CLUTCH 1 000 RPM PTO Drive LT69P725BC Tractor end 1 3 4 20 spline quick disconnect 44 over all length 540 RPM PTO drive LT69P525BC Tractor end 1 3 8 6 spline quick disconnect 44 over all length ...

Страница 20: ...20 FRONT HALF OF SHAFT ATTACHES TO TRACTOR Yoke 1 3 8 6 spline quick disconnect LTMA026138 Yoke 1 3 4 20 spline quick disconnect LTMA026120 Cross kit 2600 series extended lube LTMA026EL ...

Страница 21: ...21 REAR HALF OF SHAFT ATTACHES TO GEARBOX 1 3 4 20 spline clamps to gearbox Cross kit 2600 series extended lube LTMMA026EL ...

Страница 22: ...22 PTO SHAFT SHIELD LTMAS30130 Need to cut to proper length ...

Страница 23: ...23 PTO SHAFT PARTS A 4 LTAB160 clutch disc 6 3 x3 8 B 8 LTB4205 spring C 8 LT201209 bolt flat washer lock nut D 2 LT201208 bolt washer nut D Bolts clamp yoke to gear box shaft A B C D ...

Страница 24: ... with lock collar Retained by 4 5 8 x 2 bolt 4 5 8 lock washers 4 5 8 nut Bottom bearing rotor shaft LTB2124 4 per machine Outside and center bearings are the same 2 1 2 diameter with set screws Retained by 2 5 8 x 2 bolt 2 5 8 x 3 bolt 4 5 8 lock washer 4 5 8 nut ...

Страница 25: ...25 SPACER BUSHING LT020618 Behind large 2 1 2 bearing on rotor shaft on drive end only 2 1 2 long 2 1 2 I D 2 per machine ...

Страница 26: ...26 ANTIWRAP SHIELD Drive end of each rotor LT201101 Retained by 2 5 8 x 3 bolt 4 5 8 lock washer 4 5 8 nut ...

Страница 27: ...27 CENTER BEARING GREASE TUBE 2 grease tube per machine both at center of machine See next page for grease tube items ...

Страница 28: ...28 CENTER BEARING GREASE TUBE 2 grease tube per machine both at center of machine Grease zerk 1 8 NPT Grease tube plate LT201103 Grease tube hose LT10221 2 Elbow 45º 1 8 NPT LTSE18B45 ...

Страница 29: ...29 GREASE TUBES Grease tubes 1 8 copper tubing 5 long Grease tubes 1 8 copper tubing 20 long See next page for fittings ...

Страница 30: ...30 FITTINGS All items per bearing inside chain case 2 straight fitting 1 8 NPT 1 8 copper tube LT061845 1 90º elbow LT216200 1 Straight bulk head fitting LT061847 1 bulk head nut LT061848 ...

Страница 31: ...31 DRIVE CHAIN LTRC10064 2 per machine 100 64 rollers standard chain Connector link included with new chain Use J hook wires on connector link LT231682M1 2 per connector link ...

Страница 32: ...32 TOP DRIVE SPROCKET LT100BS10X15 8 2 per machine 100 10 teeth 2 3 8 keyway 1 5 8 I D 7 1 5 8 narrow machine washer as needed LTMB15 8 1 1 5 8 snapring LTSRE158 2 3 8 x 3 8 x 1 7 8 hardened LT3838178 ...

Страница 33: ...33 LARGE BOTTOM SPROCKET LT100BS30X21 2 2 per machine 100 30 teeth 2 1 2 keyway 2 1 2 I D 4 2 1 2 narrow machine washer as needed LTMB21 2 1 2 1 2 snapring LTSRE212 2 1 2 x 1 2 x 2 key hardened LT12122 ...

Страница 34: ...34 IDLER SPROCKET LT10010016 100 10 tooth See next page for retaining hardware ...

Страница 35: ...35 IDLER SPROCKET RETAINING HARDWARE Bolt 3 4 x 3 1 2 grade 5 carriage bolt LT5C3 4x31 2C Spacer LT051618 Sprocket LT10010016 Washer special LTSAEFW3 4 Nut 3 4 lock nut LTSLN3 4C ...

Страница 36: ...s per machine Left and right rotors are NOT the same Left and right rotors determined by standing behind machine looking forward Rotors are supplied WITHOUT tines installed Tines must be ordered seperately See next page ...

Страница 37: ...37 RIGHT SIDE ROTOR LT201105 Note bolt hole pattern ...

Страница 38: ...38 LEFT SIDE ROTOR LT201107 Note bolt hole pattern ...

Страница 39: ...SAL JOINT Both sides of gear box 6 series 1 5 8 rnd bore with 2 key ways 20 spline 1 3 4 diameter quick disconnect Complete assembly LT79X761BC Cross kit LTMA600 2 drive keys LT3838178 3 8 x 3 8 x 1 7 8 hardened ...

Страница 40: ... DRIVE SHAFT Gear box out to chain case LT051918 1 000 RPM tractor PTO speed 1 5 8 diameter x 57 long 2 key way on each end LT051718 540 RPM tractor PTO speed 1 5 8 diameter x 56 long 2 keyway on each end ...

Страница 41: ...41 MAIN GEAR BOX LTS2155242G444 1 000 RPM tractor PTO drive LTS2155153G444 540 RPM tractor PTO drive Gear box mounting bolts 4 m20 x 4 5 2 50 bolt 4 21mm lock washer ...

Страница 42: ...42 GEAR BOX OIL TO BOTTOM CHECK PLUG Oil capacity approximately 4 1 2 pints 80 90 gear oil Oil seals 3 all same LT457L91 ...

Страница 43: ...43 RIPPER TEETH 10 LT020218 L pin holds ripper tooth in place LTB1410 ...

Страница 44: ...44 STAND GUIDES Storage jack stand 2 per machine LT201109 Retaining pin LTFX01500 Depth Guides 2 per machine Left right side are the same LT020318 Retained by 2 1 2 x 1 1 2 bolt 2 lock washer 2 nut ...

Страница 45: ...ide cover with flange bolts Left side LT020418 Right side LT020818 Retained by 16 3 8 x 1 carrier bolt 16 3 8 lock washer 16 3 8 nut Breather fitting on top of chaincase LT190729M91 Adapter fitting 1 2 x 3 8 bushing Oil level check plug 3 8 NPT plug ...

Страница 46: ... 2 5 5 lock nut 2 Rear rubber flaps LT201001 Each attached with 10 3 8 x 1 flange head bolt LT365018X1 TILLER TINES View from rear of machine Right curve to right Left curve to left 20 LTLGRC right tine 20 LTLGLC left tine Each attached by 2 5 8 x 1 1 2 bolt 2 5 8 lock nut 2 Rear rubber flaps LT201001 Each attached with 10 3 8 x 1 flange head bolt LT365018X1 ...

Страница 47: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 48: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

Страница 49: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 50: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

Страница 51: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 52: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

Страница 53: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 54: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

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