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Notes for the Reader

4

© Lutz-Jesco GmbH 2021

BA-22404-02-V03

Chlorine changeover unit 

C 7520

Operating instructions

1 Notes for the Reader

This operating manual contains information and behaviour rules for the 
safe and designated operation of the device. 

Observe the following principles:

Read the entire operating manual prior to starting-up the device.

Ensure that everyone who works with or on the device has read the 
operating manual and follows it.

Maintain the operating manual throughout the service life of the de-
vice.

Pass the operating manual on to any subsequent owner of the device.

1.1  General non-discrimination

In this operating manual, only the male gender is used where grammar 
allows gender allocation. The purpose of this is to make the text easy to 
read. Men and women are always referred to equally. We would like to 
ask female readers for understanding of this text simplification.

1.2  Explanation of the signal words

Different signal words in combination with warning signs are used in this 
operating manual. Signal words illustrate the gravity of possible injuries if 
the risk is ignored:

Signal word

Meaning

DANGER

Refers to imminent danger. Ignoring this sign 
may lead to death or the most serious injuries.

WARNING!

Refers to a potentially hazardous situation. 
Failure to follow this instruction may lead to 
death or severe injuries.

CAUTION!

Refers to a potentially hazardous situation. 
Failure to follow this instruction may lead to 
minor injury or damage to property.

PLEASE NOTE

Refers to a danger which, if ignored, may lead to 
risk to the machine and its function.

Tab. 1:  Explanation of the signal words

1.3  Explanation of the warning signs

Warning signs represent the type and source of a danger:

Warning sign

Type of danger

Danger to life from chlorine poisoning

Danger to life due to electric shock

General danger zone

Danger of damage to machine or functional 
influences

Tab. 2:  Explanation of the warning signs

1.4  Identification of warnings

Warnings are intended to help you recognise risks and avoid negative 
consequences.

This is how warnings are identified:

Warning sign

SIGNAL WORD

Description of danger

Consequences if ignored

ð 

The arrow signals a safety precaution to be taken to eliminate the 
danger.

1.5  Identification of action instructions

This is how pre-conditions for action are identified:

ü 

Pre-condition for action which must be met before taking action.

A resource such as a tool or auxiliary materials required to perform 
the operating instructions.

This is how instructions for action are identified:

è 

Separate step with no follow-up action.

1. 

First step in a series of steps.

2. 

Second step in a series of steps.

Result of the above action.

ü 

Action completed, aim achieved.

Содержание C 7520

Страница 1: ...tions Lutz Jesco GmbH 2021 BA 22404 02 V03 Chlorine changeover unit C 7520 Operating instructions Read the operating manual The user is responsible for installation and operation related mistakes 2270...

Страница 2: ......

Страница 3: ...ating plate 9 5 Technical data 10 6 Dimensions 11 7 Installation 12 7 1 Installation location 12 7 2 Installing the device 12 7 3 Hydraulic installation 12 7 4 Electric installation 13 7 5 Completing...

Страница 4: ...to a potentially hazardous situation Failure to follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follow this instruction may...

Страница 5: ...ions Prevent access to the system for unauthorised persons PLEASE NOTE Damage to the plant due to the formation of hydrochloric acid Chlorine gas is highly hygroscopic This means that humidity enters...

Страница 6: ...health and safety and accident prevention All persons must generally have the following minimum qualification n Training as specialists to carry out work on the device unsupervised n Sufficient train...

Страница 7: ...out their respective activities n No original spare parts or accessories of Lutz Jesco GmbH are used n Unauthorised changes are made to the device n The user uses different dosing media than those ind...

Страница 8: ...s with two supply batteries one side in operation the other on stand by The electrical chlorine changeover unit type C 7520 ensures the automatic changeover be tween both batteries cylinder or drum ba...

Страница 9: ...he service life of the product Material 100 240 V 1 50 60 Hz PN 16 DN 25 S N P N Made in Germany 12345678012345 C 7520 Lutz Jesco GmbH 30900 Wedemark Am Bostelberge 19 Germany 102A12345678 1 3 8 7 6 5...

Страница 10: ...ts Groove flange Form D Output Tongue flange Form C Voltage supply V AC 100 240 Power consumption In standby W 5 During changeover W max 100 Material in contact with the media steel Monel stainless st...

Страница 11: ...ons All dimensions in mm 600 600 1 NPT 600 300 550 309 7 1 NPT 255 550 1 NPT 242 Fig 3 Dimensioned drawing C 7520 on mounting plate 848 388 462 A B B A Fig 4 Dimensioned drawing C 7520 with service va...

Страница 12: ...late into the anchors until the mounting plate is flush with the wall 6 Tighten the screws The device is fitted on the wall 7 3 Hydraulic installation You can use the following connection types n Fixe...

Страница 13: ...es if they are damaged Install only new screws nuts and washers Resources required Torque wrench AF 19 10 25 Nm 1 Lubricate the sliding faces and thread of bolts nuts and washers e g using fitting gre...

Страница 14: ...our hand until it locks audibly in place Housing closed i The changeover unit is ready for operation immediately after connection of the supply voltage The motors need only be connected with devices w...

Страница 15: ...e right 22 open 23 GND 24 close Position switch in motor 1 ball valve left 25 open 26 GND 27 GasW Gas warning device input closed alarm 28 GND Tab 8 Terminal connection Terminal Description Function 2...

Страница 16: ...the Engines 3 Small stretcher on the Engines Tab 11 Motor connection 7 5 Completing the installation Perform the following working steps 1 Tighten all cable screw connections to guarantee the IP prot...

Страница 17: ...on Description A Room for the chlorine gas supply 7 Vacuum regulator B Dosing device room 8 Moisture eliminator with heating collar 1 Pressurized manifold 9 Entrance port of the chlorine eliminator 2...

Страница 18: ...ts 8 2 Operating modes 8 2 1 Automatic operation The selector switch on the engine is in the Auto position Automatic battery changeover The changeover switch reacts to the switching status of the mano...

Страница 19: ...h supply batteries are empty or the pressure gauge does not give a contact n Both bottle LEDs light up red n Arrow LED on the side of the open motor ball valve lights up green n Arrow LED on the side...

Страница 20: ...to 9 for the right hand supply side Leak test with nitrogen carried out Leaks found Repair the leak Allow any adhesive surfaces to harden sufficiently and repeat the leak test i Given a leakage on the...

Страница 21: ...e gas system for approx 5 minutes with nitrogen or dry compressed air at approximately 5 bar to remove any residual chlorine from the pipe lines 4 Switch off the injector at the booster pump 5 Repair...

Страница 22: ...e control for remote indication Inform the connection locations about the chlorine tank change 3 If the pressure gauge indicates 0 return the selection lever to AUTO 4 The motor switches the ball valv...

Страница 23: ...tion during the operating pause All connections remain closed The voltage supply should remain active so that condensate is unable to gather in the electrical devices Ensure ideal storage conditions w...

Страница 24: ...ion Keep the connection of the contact vacuum meter closed so that humidity cannot penetrate 12 1 Maintenance intervals Subject the chlorinator to regular maintenance to prevent malfunctions Perform t...

Страница 25: ...ball valve can be removed irrespective of the design internal thread flange of the ball valve 12 4 2 Remove the ball valve and open i The seal on the ball valve can also be replaced if the ball valve...

Страница 26: ...od has been fitted 6 Fit a ball seat in the housing The 45 chamfer must point towards the ball see symbol in Fig 17 Make sure that the ball seat does not twist 7 Fit the ball in the housing Turn the c...

Страница 27: ...Functional control Precondition for action The changeover unit is ready for operation Switch the selector switch on the motor to AUTO Both chlorine supply batteries are closed Perform the following w...

Страница 28: ...esidual emptying function is not desired set jumper JP5 to open The maximum supply volume from the battery was exceeded n Insufficient chlorine tanks connected n Not all tank valves were opened n Shor...

Страница 29: ...Position No Description 1 1 Base plate 2 2 Servo motor 3 2 Ball Valve 4 1 Contact pressure gauge G1 4 axial 5 1 Control box 1 Processor programmed Tab 18 Spare parts Maintenance kit for ball valve Sui...

Страница 30: ...e de sa de das directivas CE indicadas A presente declara o perde a sua validade em caso de altera o ao equipamento n o autorizada por n s EN EU Declaration of Conformity We hereby certify that the d...

Страница 31: ...very Reason for repair Dosing medium Description Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that i...

Страница 32: ...Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Poin...

Страница 33: ...ng the threaded connection 12 Electric installation 13 Hydraulic installation 12 Installation example 17 Installing the device 12 Intended purpose 7 Intended use 7 M Maintenance 24 Accessories 24 Main...

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Страница 36: ...erge 19 D 30900 Wedemark Phone 49 5130 5802 0 info lutz jesco com www lutz jesco com Operating instructions C 7520 Copyright 2021 by Lutz Jesco GmbH 22700003_1 PL Bild Elektrischer Chlorgasumschalter...

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