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CONTROLLER 48x96mm

RE82

USER’S MANUAL

Содержание RE82

Страница 1: ...1 CONTROLLER 48x96mm RE82 USER S MANUAL...

Страница 2: ...2...

Страница 3: ...ng matrix 14 6 3 Setting Change 16 6 4 Parameter Description 17 7 CONTROLLER INPUTS AND OUTPUTS 32 7 1 Main Measuring Inputs 32 7 2 Additional Measuring Inputs 32 7 3 Binary Outputs 33 7 4 Outputs 34...

Страница 4: ...l Filter 52 12 6 Manufacturer s Settings 53 13 PROGRAMMING CONTROL 54 13 1 Description of Programming Control Parameters 54 13 2 Definition of Set Point Value Programs 57 13 3 Control of the Set Point...

Страница 5: ...tep three step control three step control of heating cooling type and alarm signaling The two step control is acc to the PID or ON OFF algorithm The innovative SMART PID algorithm has been implemented...

Страница 6: ...emoval of the controller casing during the guarantee contract period may cause its cancellation l The controller fulfills requirements related to electromagnetic compa tibility in the industrial envir...

Страница 7: ...xing in the panel Fig 2 Controller dimensions RE82 controller overall dimensions are presented on the fig 2 not exceed 15 mm by means of four screw clamps acc to the fig 1 The panel cut out should hav...

Страница 8: ...nections The controller has two separable terminal strips with screw terminals Strips enable to connect all signals by a wire of 2 5 mm2 cross section Fig 3 View of controller connecting strips supply...

Страница 9: ...ystem RTD Pt100 in 3 wire system Current input 0 4 20 mA Voltage input 0 5 10 V Thermocouple RTD Pt1000 3 2 1 Pt100 3 2 1 zwora Pt1000 3 2 1 zwora Pt100 3 2 1 Pt100 3 2 1 Jumper Pt1000 3 2 1 Jumper Pt...

Страница 10: ...es leading measuring signals should be twisted in pairs and for resistance sensors in 3 wire connection twisted of wires of the same length cross section and resistance and led in a shield as above al...

Страница 11: ...stant a 60 seconds differentiation time constant and a 20 seconds pulse period are set by the manufac turer Changing the Set Point Value One can change the set point value by pressing the or push butt...

Страница 12: ...12 Fig 13 Menu of controller service Monitoring of valve position opening closing Monitoring of control signal opening closing 6 SERVICE The controller service is presented on the fig 13...

Страница 13: ...ton After selecting the level the transition between parameters is carried out by means of or push buttons In order to change the parameter setting one must proceed acc to the section 6 3 In order to...

Страница 14: ...PID1 pbC Propor tional band tiC Inte gration time con stant tdC Diffrent time con stant alar Alarm para meters a sp Set value for alarm 1 a du Devia tion for alarm 1 a Hy Hyste resis for alarm 1 a lt...

Страница 15: ...2 Gl23 Switching level PID2 3 Gl34 Switching level PID3 4 Gset Con stant PIDset sTlo Lower thres hold ST sTHi Upper thres hold ST fdb Re ver sible signal i2fl Vale position when auxiliary input error...

Страница 16: ...ressing of push button or automatically after 30 sec since the last push button pressure The way to change the setting is shown on the fig 15 Fig 15 Change of number text and time parameter settings C...

Страница 17: ...ees pU Physical units iNty Kind of main input pt1 pt1 Pt100 pt10 Pt1000 t thermocouple J t t thermocouple T t k thermocouple K t s thermocouple S t r thermocouple R t b thermocouple B t e thermocouple...

Страница 18: ...4 20mA dp2 Position of the decimal point 1 dp 0_dp without decimal point 1_dp 1 decimal point 2_dp 2 decimal point i lo Indication for the lower threshold of the auxiliary linear input 0 0 1999 9999...

Страница 19: ...ching into manual working sp2 switching SP1 into SP2 rSat erasing of timer alarm Psta program start Pnst jump to the next segment PHld stopping to count the set point in the program sp d decreasing of...

Страница 20: ...0 20 continuous current output 0 20 mA 0 10 continuous voltage output 0 10 V out2 Function of output 2 off off without function Y control signal heating or control signal open for analog valve Y0p co...

Страница 21: ...or analog valve Y0p control signal for the stepper control opening5 YCl control signal for the stepper control closing5 Cool control signal cooling or control signal close for analog valve AHi upper a...

Страница 22: ...eu1 auxiliary output for the program following control eu2 auxiliary output for the program following control eu3 auxiliary output for the program following control aLfl alarm in case of sensor failur...

Страница 23: ...4 20 0 s 0 5 99 9 s ctrl Control parameters alg Control algorithm pid oNof control algorithm on off pid control algorithm PID type Kind of control inu dir direct control cooling inu reverse control he...

Страница 24: ...ls for PID2 and PID 3 sets 0 0 MIN MAX 3 Gl34 Switching levels for PID3 and PID 4 sets 0 0 MIN MAX 3 Gset Selection of the constant PID set pid1 pid1 PID1 sets pid2 PID2 sets pid3 PID3 sets pid4 PID4...

Страница 25: ...al for P or control type PD 0 0 0 100 0 pid2 pb2 Second ti2 set of td2 PID para y02 meters as PB TI TD Y0 pid3 pb3 Third ti3 set of td3 PID para y03 meters as PB TI TD Y0 pid4 pb4 Fourth ti4 set of td...

Страница 26: ...3 a du Deviation from the set point value for relative alarm 2 2 0 o C 200 0 200 0 o C 360 0 360 0 o F a Hy Hysteresis for alarm 2 1 0 o C 0 2 100 0 o C 0 2 180 0 o F a lt Memory of alarm 2 off off di...

Страница 27: ...g ele ment damage alarm short cir cuit 0 0 A 0 0 50 0 A oSHy Hysteresis for the controlling element dama ge alarm short circuit 0 1 A 0 1 50 0 A spp Set point value parameters sPmd Kind of set point v...

Страница 28: ...ol parameters The description of parameters is in the table 5 Programming control inte Serial interface parameters addr Device address 1 1 247 baud Baud rate 6 8 4800 bit s 6 9600 bit s 1 2 19200 bit...

Страница 29: ...toring of the heater current off off disabled on enabled tout Time of the auto matic exit from the monitoring mode 30 s 0 9999 s bar1 Function of the upper bargraph pu pu measured value on the main in...

Страница 30: ...e 2 4 Time unit defined by the parameter sPmd Rmin RHr 5 Applies to binary output 6 Applies to analog output 7 For control alg oNof and Yfl 50 control signal h 0 Yfl 50 control signal h 100 Caution Th...

Страница 31: ...ocouple of S type 0 O C 32 O F 1767 O C 3212 6 O F t r Thermocouple of R type 0 O C 32 O F 1767 O C 3212 6 O F t b Thermocouple of B type 0 O C 32 O F 1767 O C 3212 6 O F t e Thermocouple of E type 10...

Страница 32: ...and iNHi The correction of the measured value indication is carried out by the parameter shif 7 2 Additional Measuring Inputs The additional input can be the source of remote set point value sPmd set...

Страница 33: ...ntrol is interrupted and control outputs are behaved as after a sensor damage alarm and retransmission ope rate independently switching on manual operation transition to the manual control mode switch...

Страница 34: ...is set additionally The pulse period is the time which goes by between successive swit ches of the output during the proportional control The length of the pulse period must be chosen depending on dyn...

Страница 35: ...the proportional element value integration element differentiation element or automatically by means of the auto tuning function 8 CONTROL 8 1 ON OFF Control When a great accuracy of temperature cont...

Страница 36: ...required One must set the sTlo parameter on the value corresponding to the measured value at the switched off control For object temperature control one can set 0 C One must set the sTHiparameter on t...

Страница 37: ...10 of range sTHi 10 of range range sTHi sTlo Example sTlo 50 C sTHi 100 C range 150 C 10 of range 15 C set point value range 35 C 135 C eS03 The push button was pressed eS04 The maximal duration time...

Страница 38: ...s the automatic realization of the auto tuning for all PID sets One must set the Gty parameter on sp and choose the number of PID sets for setting parameter Gsnb Set point values for individual PID se...

Страница 39: ...time increase the integration time c Instability increase the proportional band increase the differentiation time d Free jump response decrease the proportional band decrease the integration time Fig...

Страница 40: ...the outputs out1 out4 to Y0p and one of the outputs out1 out4 to YCl For the algo rithm with no feedback the parameter fdb should be set to no for the algorithm with a feedback the parameter fdb shou...

Страница 41: ...he calculated and the actual valve position are unavoidable because of multiple changes in the direction of valve movement due to the inertia of a drive or its wear in the absence of a feedback The co...

Страница 42: ...signal is different from the maximum value In the specific case the positioning is performed by completely closing the valve it is carried out each time after turning the controller supply on changing...

Страница 43: ...ty parameter settles the way of the function operation off The function is disabled sp a Switching depending on the set point value Additionally one must also choose the number of PID sets Gsnb para m...

Страница 44: ...onfigured pb t td for the cooling loop the PID parameters pbC tiC tdC The parameter pbC is defined as the ratio of the pb parameter from the range 0 1 200 0 The pulse period for logic outputs relay SS...

Страница 45: ...iguration requires the selection of the alarm kind through setting out1 out2 out3 and out4 parameters on the suitable type of alarm Available types of alarms are given on the fig 22 Absolute upper AHi...

Страница 46: ...tion from the set point value in the main loop ax du para meter The alarm hysteresis i e the zone around the set point value in which the output state is not changed is defined by the ax Hy parameter...

Страница 47: ...he first position To display it one must press the push button till the moment of it appearance on the lower display acc to the fig 13 The return to the set point value display is set by the manufactu...

Страница 48: ...play of the current flowing through the load steered by the output 1 is possible The first output must be of relay or voltage 0 5 V type For the current counting the minimal time of the output switchi...

Страница 49: ...nd the heater burnout alarm The shorting alarm is realized by the current measure ment when the control element is disabled however the burnout alarm is realized when the control element is enabled Th...

Страница 50: ...turer on 30 sec but it can be changed or disabled through the tout parameter 12 2 Manual Control The input to the manual control mode follows after holding down the push button during the control sign...

Страница 51: ...the object or the set point value duplication in multi zone furnaces The signal retransmission is possible if the output 1 or 2 is of continuous type We begin the signal retransmission from set ting t...

Страница 52: ...n and during the change of the set point value This function allows to reach softly from the actual temperature to the set point value One must write the accretion value in the sPrr parameter and the...

Страница 53: ...ristic of the filter 12 6 Manufacturer s Settings Manufacturer s settings can be restored during the supply connection by holding down and push buttons till the moment when the fabr inscription appear...

Страница 54: ...Linear input strt Way to begin the program pu sp0 from the way defined by SP0 pu from the way defined by SP0 sp0 Initial set point value 0 0 C MIN MAX 1 tMun Unit for the segment duration time mMss m...

Страница 55: ...output with the value from parameter fa1l LSP fixed set point control with set point from the last segment Esp fixed set point control with set point from e_sp sp 2 fixed set point control with set p...

Страница 56: ...auxiliary Output no 2 off off disabled on enabled eu3 State of the auxiliary Output no 3 off off disabled on enabled pid PID set for the segment pid1 pid1 PID1 pid2 PID2 pid3 PID3 pid4 PID4 1 See tabl...

Страница 57: ...et to eu1 eu2 eu3 parameter eu1 eu2 eu3 List of segment configuration parameters Table 6 type time type rate type duel type end Tsp Tsp time time rr hldu hldu The fig 26 and the table 7 represent an e...

Страница 58: ...inute rRun min Unit for the accretion rate minute hold band Locking for the program active two sided Cy n 1 Number of program repetitions fail cont Program continuation after a supply decay end stop C...

Страница 59: ...pe duel Kind of segment withstand of set point value time 02 00 Segment time 2h00 120 minutes eu1 off Output 2 as the auxiliary output Ev1 disabled sT03 type time Kind of segment accretion time Tsp 50...

Страница 60: ...h remained to the program end After finishing the program the dot is gone out or the program is rene wed if the number of the program repetition Cy n is higher than 1 After finishing the control auxil...

Страница 61: ...61...

Страница 62: ...62 Fig 27 Menu of programming control service...

Страница 63: ...vice address 1 247 baud rate 4800 9600 19200 38400 57600 bit s operating mode RTU information unit 8N2 8E1 8O1 8N1 data format integer 16 bit float 32 bit float 2x16 bit maximal response time 500 ms m...

Страница 64: ...in a 16 bit register 7000 7099 float 2x16 bits The value is situated in two successive 16 bit registers Registers only for readout 7500 7599 float 32 bits The value is situated in two successive 32 bi...

Страница 65: ...e 2 input into the manual control mode 3 beginning of the auto tuning 4 erasing of alarm memory 5 restoration of manufacturer s settings apart interface settings and defined programs 6 restoration of...

Страница 66: ...s 4012 R 0 500 Heater current when the output is turned on A x10 4013 R 0 500 Heater current when the output is turned off A x10 4014 UNIT RW 0 2 Unit 0 Celsius degrees 1 Fahrenheit degrees 2 physica...

Страница 67: ...value of the main input 4020 I2TY RW 0 1 Kind of the additional input 0 current inpur 0 20mA 1 current input 4 20mA 4021 DP2 RW 0 2 Position of the decimal point of the additional input 0 without a d...

Страница 68: ...he next segment 7 stoppage of set point value counting in the program 8 decrease of the set point value 9 increase of the set point value 10 switching SP on the additional input value 4027 OUT1 RW 0 1...

Страница 69: ...ing for analog valve 2 control signal of stepper control opening 7 3 control signal of stepper control closing 7 4 control signal cooling or control signal closing for analog valve 5 absolute upper al...

Страница 70: ...e upper alarm 8 relative lower alarm 9 relative internal alarm 10 relative external alarm 11 timer alarm 12 alarm of heater burnout 13 controlling element damage alarm short circuit 14 auxiliary outpu...

Страница 71: ...easuring range 4034 ALG RW 0 1 Control algorithm 0 on off 1 PID 4035 TYPE RW 0 1 Kind of control 0 direct control cooling 1 reverse control heating 4036 HY RW 2 999 1 Hysteresis HY 4037 GTY RW 0 2 Gai...

Страница 72: ...RW 0 1000 Correction of control signal for P or PD control x10 4051 PB3 RW 0 9999 1 Proportional band PB3 4052 TI3 RW 0 9999 Integration time constant TI3 s 4053 TD3 RW 0 9999 Differentiation time co...

Страница 73: ...8 A1LT rw 0 1 Memory of alarm 1 0 disabled 1 enabled 4069 A2SP rw acc totable 171 Set point value for absolute alarm 2 4070 A2DV rw 1999 1999 1 Deviation from the set point value for relative alarm 2...

Страница 74: ...ue with soft start in units per hour 3 set point value from the additional input 4 Set point value acc to the pro gramming control 5 set point value SP or from the additional input 4084 SP RW acc tota...

Страница 75: ...asured value PV2 PV 4 set point value 5 deviation set point value measured value PV 4096 AOLO RW acc totable17 1 Lower limit of signal for retransmission 4097 AOHI RW acc totable17 1 Upper limit of si...

Страница 76: ...t PV2 2 set point value 3 control signal on the output 1 4 control signal on the output 2 5 segment time 6 program time 4108 BAR2 RW 0 6 Function of the upper bargraph 0 measured value on the main inp...

Страница 77: ...valve when auxiliary input error 0 valve closing 1 valve opening 2 valve position unchanged 4122 FAIL RW 0 2 Selection of the control signal of the output for proportional control in case of a sensor...

Страница 78: ...11 12 Reserved 13 Measured value beyond the measuring range 14 Measured value on the additional input beyond the measu ring input 15 Controller error check the error register 1 For sensor inputs valu...

Страница 79: ...tal input 1 1 terminal 10 of the controller connected with terminal 11 1 7 State of the digital input 2 1 terminal 12 of the controller connected with terminal 13 1 8 State of the digital input 1 1 ou...

Страница 80: ...05 error register Table 14 Bit Description 0 Discalibrated input 1 Discalibrated additional input 2 Discalibrated analog output 1 3 Discalibrated analog output 2 4 14 Reserved 15 Checksum error of con...

Страница 81: ...coun ting in the program 0 disabled 1 enabled 4153 RW 0 14 Realized segment 0 means the first program The write causes the jump to the given segment 4154 R Control status 0 control stop 1 program in p...

Страница 82: ...STRT RW 0 1 Way to begin the program 0 from value defined by SP0 1 from current measured value 4171 SP0 RW acc to table 171 Initial set point value 4172 TMUN RW 0 1 Unit for the segment duration 0 mi...

Страница 83: ...segment defined by the time 1 segment defined by the accretion 2 withstand of the set point value 3 program end 4180 TSP RW acc to table 171 Set point value on the segment end 4181 TIME RW 1 5999 Segm...

Страница 84: ...7 SP0 RW acc to table 171 Initial set point value 5768 TMUN RW 0 1 Unit for the segment duration 5769 RRUN RW 0 1 Unit for the accretion rate of the set point value 5770 HOLD RW 0 3 Blockings of the c...

Страница 85: ...1 Set point value on the segment end 5875 TIME RW 0 5999 Segment duration 5876 RR RW 1 5500 1 Accretion rate of the set point value 5877 HLDV RW 0 2000 1 Control deviation value over which the counti...

Страница 86: ...lue for the absolute alarm 7016 7508 A1DV R Deviation from the set point value for the relative alarm 1 7018 7509 A2SP R Set point value for the absolute alarm 7020 7510 A2DV R Deviation from the set...

Страница 87: ...uNi T 1000 4000 1480 7520 NiCr NiAl K 1000 13720 1480 25016 PtRh10 Pt S 0 17670 320 32126 PtRh13 Pt R 0 17670 320 32126 PtRh30 PtRh6 B 0 17670 320 32126 NiCr CuNi E 1000 10000 1480 18320 NiCrSi NiSi N...

Страница 88: ...10 b Fig 28 Program view a eCon b updating of software Warning Before doing update currently settings of controller should be saved by program eCon because when software is updated default settings of...

Страница 89: ...Device found with name and current version of firmware Using button a valid file should be selected If the file is correct message File opened will show Send button should be pressed During firmware...

Страница 90: ...if the type of chosen sensor is in compliance with the connected one check if input signal values are situated in the appropriate range If yes check if there is no break in the sensor circuit Incorrec...

Страница 91: ...d Turn off and turn on again the controller supply when this not help contact the nearest service shop Error of readout veri fication from the non volatile memory Turn off and turn on again the contro...

Страница 92: ...0 1200 C 148 2192 F t Cu CuNi T 100 400 C 148 752 F t t NiCr NiAl K 100 1372 C 148 2501 6 F t k PtRh10 Pt S 0 1767 C 32 3212 6 F t s PtRh13 Pt R 0 1767 C 32 3212 6 F t r PtRh30 PtRh6 B 0 1767 C 1 32 3...

Страница 93: ...ance thermometer sensor 0 22 mA Measurement time 0 2 s Input resistance for voltage input 150 k for current input 50 Error detection in the measuring circuit thermocouple Pt100 Pt1000 overrun of measu...

Страница 94: ...c voltage transistor 0 5 V maximum load capacity 40 mA continuous voltage 0 10 V at Rload 1 k continuous current 0 20 mA 4 20 mA at Rload 500 Kinds of outputs 3 and 4 voltageless relay NO contact load...

Страница 95: ...nputs 1 2 on Rated operating conditions supply voltage 85 253 V a c d c 20 40 V a c d c frequency of supply voltage 40 440 Hz ambient temperature 0 23 50 C storage temperature 20 70 C relative air hum...

Страница 96: ...ld junction temperature changes 2 o C ambient temperature change 100 value of basic error 10 K Safety requirements acc to EN 61010 1 installation category III pollution level 2 maximal phase to earth...

Страница 97: ...4 Transducer supply none 0 transducer supply 24 V d c 30mA 1 Supply 85 253 V a c d c 1 20 40 V a c d c 2 Version standard 00 custom made2 XX Language Polish P English E Russian3 R other2 X Acceptance...

Страница 98: ...1 00 E 0 means RE82 controller of RE82 type 1 output 1 relay 2 output 2 voltage 0 5 V 1 transducer supply 24 V d c 30 mA 1 supply 85 253 V a c d c 00 standard version E English version of user s manu...

Страница 99: ...99...

Страница 100: ...nt tel 48 68 45 75 139 45 75 233 45 75 321 45 75 386 fax 48 68 32 54 091 e mail export lumel com pl RE82 09I LUMEL S A ul Sulechowska 1 65 022 Zielona G ra POLAND tel 48 68 45 75 100 fax 48 68 45 75 5...

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