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Lucent Technologies Enhanced VR Series Batteries

Issue 5 December 1998

Installation 6 - 1

Installation

Introduction

This section describes the procedures for installing the Enhanced
VR Series batteries. Please review the safety precautions in
Section 4 before handling the batteries.

Installation
Tools,
Materials, and
Test Equipment

The following tools, materials, and test equipment are
recommended for installation, operation, maintenance, and
testing of the batteries:

•

Chemical and impact resistant safety goggles and safety
hard hat

•

Acid resistant gloves, rubber overshoes, and apron

•

Lime and/or soda (sodium bicarbonate or sal soda)

•

Class C fire extinguisher

•

Cleaning cloth

•

Insulated socket and a torque wrench capable of measuring
60 inch pounds

•

Insulated nut driver

•

Combination wrench set, screwdrivers

•

Sandpaper or abrasive cloth

•

Thermocouple-based or infrared-based temperature
measuring device

•

Digital multimeter (DMM) with an accuracy of 0.05 percent
on the dc scale

•

DC power source capable of supplying 2.5 volts per
2VR250E or 2VR375E battery or 5.0 volts per 4VR125E
battery

Product Manual

One product manual is included with each pallet of batteries.
Order additional product manuals by calling Customer Service

Содержание 2VR250E

Страница 1: ...Enhanced VR Series Batteries KS 23619 Product Manual Select Code 157 622 011 Comcode 107817074 Issue 5 December 1998 1998 Lucent Technologies...

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Страница 3: ...1998 Lucent Technologies Enhanced VR Series Batteries Notice Every effort was made to ensure that the information in this document was complete and accurate at the time of printing However information...

Страница 4: ......

Страница 5: ...Service 1 3 2 Product Description Overview 2 1 Features 2 2 Specifications 2 2 Battery Serial Number 2 2 Batteries 2 2 3 Ordering Information Configurations 3 1 Battery Modules 3 2 4 Safety and Enviro...

Страница 6: ...stallation Records 6 8 Voltage Measurements 6 8 7 Operation Lead acid Battery Gassing Rate 7 1 Service Life 7 2 Charging 7 2 Battery String Float Voltage 7 3 Charging Voltage Ripple 7 4 Battery and Am...

Страница 7: ...December 1998 Table of Contents 3 9 Discharge and Power Data Constant Current Discharge Data 9 1 Constant Power Discharge Data 9 7 High Discharge Rate Performance 9 13 10 Installation and Maintenance...

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Страница 9: ...t Discharge Data to 1 80 Volts 9 4 Figure 9 3 Constant Current Discharge Data to 1 82 Volts 9 4 Figure 9 4 Constant Current Discharge Data to 1 84 Volts 9 5 Figure 9 5 Constant Current Discharge Data...

Страница 10: ...12 Constant Power Discharge Data to 1 84 Volts 9 10 Figure 9 13 Constant Power Discharge Data to 1 86 Volts 9 11 Figure 9 14 Constant Power Discharge Data to 1 88 Volts 9 11 Figure 9 15 Constant Powe...

Страница 11: ...s 7 4 Table 8 A Maintenance Routines 8 1 Table 9 A 2VR375E Constant Current Discharge Data 9 2 Table 9 B 4VR125EL Constant Current Discharge Data 9 2 Table 9 C 2VR250E Constant Current Discharge Data...

Страница 12: ......

Страница 13: ...ability by providing dependable standby reserve power for the telecommunications industry for decades All battery components and manufacturing processes meet Lucent Technologies strict specifications...

Страница 14: ...troduction Issue 5 December 1998 Figure 1 1 Enhanced VR Batteries Shown with Metal Sleeve 2 Volt 375 Ah Battery Model 2VR375E 2 Volt 250 Ah Battery Model 2VR250E 4 Volt 125 Ah Battery Model 4VR125EL 4...

Страница 15: ...echnologies customers is available around the world during the normal product warranty period and also while specific contractual agreements extend this service For customers in the United States Cana...

Страница 16: ...Lucent Technologies Enhanced VR Series Batteries 1 4 Introduction Issue 5 December 1998 conformance issues prior to customer ownership contact your local customer service...

Страница 17: ...ed VR Series batteries are designed to aid in the electrochemical recombination of nearly all the oxygen within the battery In addition the safety valves prevent the build up of excessive internal pre...

Страница 18: ...by providing jar rigidity for higher temperature applications Each 2 volt 125Ah cell contains a pressure regulating vent located in the jar cover The vent is covered with a porous plastic disk that a...

Страница 19: ...622 3 80 83 36 38 375 2 25 2 27 4VR125E 3 54 89 9 9 90 251 1 15 5 397 7 53 55 24 25 125 4 50 4 54 4VR125EL 3 54 89 9 9 36 237 7 16 78 426 2 53 55 24 25 125 4 50 4 54 With no temperature compensation s...

Страница 20: ......

Страница 21: ...J85500D 3 battery plants 2VR250E 2VR375E or 4VR125EL batteries are mounted using special shelving in a standard 23 inch SLC 96 5 network bay frame J85500D 2 or J85500D 3 applications 4VR125E modules a...

Страница 22: ...eeve With Metal Sleeve Comcode KS 23619 Comcode KS 23619 4 Volt 125Ah Battery 4VR125E 407435833 List 22 2 Volt 375Ah Battery 2VR375E 407411065 List 13 407435825 List 23 Spacer Module for 2VR375E N A 4...

Страница 23: ...he Material Safety Data Sheet MSDS in Section 11 of this product manual Poison HIGH VOLTAGE RISK OF SHOCK DO NOT TOUCH UNINSULATED TERMINALS OR CONNECTORS SHIELD EYES SHIELD EYES EXPLOSIVE GASES CAN C...

Страница 24: ...cid resistant rubber aprons and impact resistant splash proof goggles or full face mask Even when not handling batteries wear splash proof and impact resistant goggles while working around batteries o...

Страница 25: ...clude the equipment metal chassis building structure cable racks etc Even a single battery poses a potentially high energy hazard if shorted Shorting a battery may result in explosion of the battery i...

Страница 26: ...uce greater amounts of gas Even batteries under open circuit conditions can produce gas If not permitted to escape this gas can build up to explosive concentrations Refer to Section 7 Operation for mo...

Страница 27: ...y terminals while the battery is being discharged or charged Avoid making connections at the battery terminal with the other end connected to a load or charging system unless the circuit has been veri...

Страница 28: ...section of this product manual for specific handling instructions Transportation and Handling New batteries are shipped meeting United Nations standard DOT IATA IMDG and other State and Government reg...

Страница 29: ...o not stack pallets of batteries on top of each other during storage Storage Time Batteries may suffer irreversible capacity loss during long open circuit stand The maximum that a charged battery may...

Страница 30: ......

Страница 31: ...es and safety hard hat Acid resistant gloves rubber overshoes and apron Lime and or soda sodium bicarbonate or sal soda Class C fire extinguisher Cleaning cloth Insulated socket and a torque wrench ca...

Страница 32: ...n the front and the rear of the battery for lifting with removable handles furnished with the batteries These handles slide into the V groove specifically for grasping the battery module See Figure 6...

Страница 33: ...battery is found to be damaged when received a claim can be initiated for replacement The battery must be shipped back in its original carton 4 Check the contents of the package against the packing li...

Страница 34: ...e on one of the middle batteries of a string If a single shelf is provided for a string monitor any one of the middle batteries If more than one shelf of batteries is provided for a string monitor the...

Страница 35: ...ental temperature than the bottom Where necessary use fans or other means of ventilation to minimize the temperature variation Mixing Batteries in a String As batteries age their characteristics chang...

Страница 36: ...occurred in the interval between manufacture and installation Under normal circumstances the battery will regain most of its capacity after several hours float charge 90 capacity should be obtained wi...

Страница 37: ...ore than 48 hours at 2 35 volts Reduce the charge voltage to the recommended float voltage from Table 7 A for an additional 24 hours before putting into service Install batteries and make voltage and...

Страница 38: ...n some batteries and undercharging in others As a result cell failures in one battery string and subsequent loss of performance capabilities of that string will result in higher loads in the other par...

Страница 39: ...adings The accuracy of an equivalent meter should be 0 05 percent on the dc scale The meter must be checked periodically for accuracy and calibration After recording these initial measurements the ins...

Страница 40: ......

Страница 41: ...n air tight enclosure Explosive mixtures of hydrogen in air are present when the hydrogen concentration exceeds four 4 percent by volume The concentration of oxygen does not significantly change the l...

Страница 42: ...lls or as little as 0 004 cubic feet per hour at 99 recombination efficiency a factor of 100 difference The quantity of fresh air required to maintain an explosion safe environment in the battery area...

Страница 43: ...ng and by the type of temperature compensation device employed in the system The battery string float voltage can be calculated as follows Table 7 A shows the recommended uncompensated string voltage...

Страница 44: ...st direct effect is the battery s internal temperature All valve regulated lead acid batteries use oxygen recombination technology which generates more heat than conventional flooded batteries As a re...

Страница 45: ...apacity of a module varies slightly with temperature For every 1 C 2 F increase in temperature there is a corresponding 0 5 increase in capacity To correct the 1 75 volt capacity to 25 C 77 F add or s...

Страница 46: ...hen the ambient temperature is above 25 C 77 F subtract the correction factor and vice versa Corrected capacity Measured Capacity 1 0 0025 Temp F 77 F Figure 7 1 Temperature Correction Chart 10 9 8 8...

Страница 47: ...test to run is to shut off the ac power and let the plant load discharge the batteries until 20 to 50 of the capacity has been removed The disadvantage of this type of test is that the current may no...

Страница 48: ...begin as soon as possible after the discharge Boost Charge Boost charging the Enhanced VR Series batteries is not recommended without the concurrence of Lucent Technologies Call 1 800 225 7822 for tec...

Страница 49: ...ures and intervals are the same for all models of the Enhanced VR Series battery Table 8 A Maintenance Routines Required Routine Action Interval Paragraph Reference Individual Battery Voltages Measure...

Страница 50: ...ded on the Voltage Measurements on Individual Batteries portion of the Installation and Maintenance Record When making voltage measurements please note the following Readings on 2VR250E or 2VR375E sho...

Страница 51: ...the measured value in the appropriate column in the String Float Current Measurements portion of the Installation and Maintenance Record Inspection and Cleaning A visual inspection of the battery plan...

Страница 52: ...at at 2 25 volts per 2VR batteries or 4 50 volts per 4VR batteries until the replacement can be made The time between discontinuing the float charge and the completion of replacement should not exceed...

Страница 53: ...Lucent Technologies Enhanced VR Series Batteries Issue 5 December 1998 Maintenance 8 5 Figure 8 1 Replacing a Battery Module 12V AUTO...

Страница 54: ......

Страница 55: ...apacity in ampere hours is obtained by multiplying the discharge current by the reserve time The data in these tables were derived from discharge data that were temperature corrected assuming a temper...

Страница 56: ...8 37 3 36 9 36 5 35 9 35 0 33 8 32 4 15 28 5 28 1 28 0 27 6 27 2 26 6 25 7 24 9 20 22 5 22 3 22 1 21 9 21 5 21 1 20 4 19 6 24 19 4 19 2 19 1 18 9 18 5 18 2 17 6 16 9 Table 9 B 4VR125EL Constant Curren...

Страница 57: ...3 56 1 55 2 54 5 53 5 52 3 50 8 48 9 46 7 5 41 1 40 7 40 2 39 5 38 7 37 6 36 0 34 0 8 29 7 29 1 28 9 28 5 27 9 27 2 26 1 24 9 10 25 2 24 9 24 6 24 3 23 9 23 3 22 5 21 6 15 19 0 18 7 18 7 18 4 18 1 17...

Страница 58: ...nt Discharge Data to 1 80 Volts Constant Current Discharge Data to 1 80 Volt per Battery End Point for Lucent Technologies Enhanced VR Series Battery Figure 9 3 Constant Current Discharge Data to 1 82...

Страница 59: ...nt Discharge Data to 1 84 Volts Figure 9 5 Constant Current Discharge Data to 1 86 Volts Constant Current Discharge Data to 1 84 Volt per Battery End Point for Lucent Technologies Enhanced VR Series B...

Страница 60: ...nt Discharge Data to 1 88 Volts Figure 9 7 Constant Current Discharge Data to 1 90 Volts Constant Current Discharge Data to 1 88 Volt per Battery End Point for Lucent Technologies Enhanced VR Series B...

Страница 61: ...nt Discharge Data to 1 92 Volts Constant Current Discharge Data to 1 92 Volt per Battery End Point for Lucent Technologies Enhanced VR Series Battery Table 9 D 2VR375E Constant Power Discharge Data Ho...

Страница 62: ...5 3 25 2 25 24 7 24 2 23 6 22 7 15 19 4 19 3 19 2 19 1 19 18 7 18 4 17 9 20 16 4 16 2 16 1 15 9 15 7 15 4 15 14 3 24 13 8 13 6 13 5 13 4 13 2 12 7 12 2 11 5 Table 9 F 2VR250E Constant Power Discharge...

Страница 63: ...rge Data to 1 75 Volt End Point for Lucent Technologies Enhanced VR Series Batteries Discharge Power Wattage 10 100 2VR375E 2VR250E 4VR125E 4VR125EL Figure 9 10 Constant Power Discharge Data to 1 80 V...

Страница 64: ...ge 10 100 1 2VR375E 2VR250E 4VR125E 4VR125EL Constant Power Discharge Data to 1 82 Volt End Point for Lucent Technologies Enhanced VR Series Batteries Figure 9 12 Constant Power Discharge Data to 1 84...

Страница 65: ...Volts 1000 100 1 10 Hours Reserve Discharge Power Wattage 10 100 1 2VR375E 2VR250E 4VR125E 4VR125EL Constant Power Discharge Data to 1 86 Volt End Point for Lucent Technologies Enhanced VR Series Bat...

Страница 66: ...ge 10 100 1 2VR375E 2VR250E 4VR125E 4VR125EL Constant Power Discharge Data to 1 90 Volt End Point for Lucent Technologies Enhanced VR Series Batteries Figure 9 16 Constant Power Discharge Data to 1 92...

Страница 67: ...le 9 G lists 1 minute and 5 minute rates to 1 75 volts per battery at 77 F These data have been adjusted for intercell and or interior connector losses but not for connections between the battery and...

Страница 68: ......

Страница 69: ...installer should then turn these records over to the Maintenance organization who becomes responsible for taking the measurements detailed in this section and for maintaining the form If a warranty cl...

Страница 70: ...tials Measurement Date Serial Number Order Number Battery Number Site Address Voltage across charge and discharge buses If the voltage difference between the string and the charge discharge buses is l...

Страница 71: ...tery Temperature Test Start Time Test End Time Start Voltage Vdc End Voltage Vdc Test Current A Percent Capacity Measurement Date Measurement Date Battery Number Battery Number Site Address Temperatur...

Страница 72: ...Lucent Technologies Enhanced VR Series Batteries 10 4 Installation and Maintenance Record Issue 5 December 1998 Date Comments Installation and Maintenance Record Page 3...

Страница 73: ...echnologies Enhanced VR Series Batteries Issue 5 December 1998 Material Safety Data Sheet 11 1 11 Material Safety Data Sheet This section contains the Material Safety Data Sheet for the Enhanced VR ba...

Страница 74: ...Lucent Technologies Enhanced VR Series Batteries 11 2 Material Safety Data Sheet Issue 5 December 1998...

Страница 75: ...Lucent Technologies Enhanced VR Series Batteries Issue 5 December 1998 Material Safety Data Sheet 11 3...

Страница 76: ...Lucent Technologies Enhanced VR Series Batteries 11 4 Material Safety Data Sheet Issue 5 December 1998...

Страница 77: ...Lucent Technologies Enhanced VR Series Batteries Issue 5 December 1998 Material Safety Data Sheet 11 5...

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Страница 79: ...periods and conditions applicable to new products are listed in Table 12 A Table 12 A New Battery Warranty Periods and Conditions Warranted Life Annual Average of Daily Maximum Battery Temperature se...

Страница 80: ...or nonconforming Products Seller shall at its option either replace such Product without charge or provide a credit as specified in the pro rata replacement section of this warranty If notification o...

Страница 81: ...tion and if applicable traveling and related expenses F Seller makes no warranty with respect to defective conditions or nonconformities resulting from actions of anyone other than Seller or its subco...

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