Operating ManualBedienungsanleitung
Universal-Steuergerät Dual Channel Controller
97152
Страница 1: ...Operating Manual Bedienungsanleitung Universal Steuergerät Dual Channel Controller 97152 ...
Страница 2: ...2 ...
Страница 3: ... mode 63 2 6 Menu types 64 2 6 1 On Off menus 64 2 6 2 Selection menus 64 2 6 3 Value setup menus 64 2 7 Peripheral connection options using valve modules 64 2 7 1 Integrated pneumatic solenoid valve module 1 dispense channel 65 2 7 2 Integrated pneumatic solenoid valve module 2 dispense channels without advancing slide 65 2 7 3 External pneumatic electric solenoid valve module 2 dispense channels...
Страница 4: ...75 5 6 Menu Dispense pre delay and post delay times DC motor speed 76 5 7 Menu Online Flow Monitor 77 5 7 1 Value setup 77 5 7 2 Activation of reference dispensing 77 5 8 Setup of reservoir pressure empty and refill signals 78 5 8 1 Reservoir pressure setup 78 5 8 2 Empty and refill signals 78 5 9 Menu Preselection of stored dispense programs 78 5 10 Setup of dispense time 79 5 11 Programming of O...
Страница 5: ... 88 7 2 3 XS 3 Flow monitor 89 7 2 4 XS 5 Serial interface RS232 89 7 2 5 XS 8 I O Port 90 7 2 6 XS 10 PLC 90 7 2 6 1 XS 10 PLC internal power supply 90 7 2 6 2 XS 10 PLC external power supply 91 7 2 7 XS 11 DC drive 91 7 2 8 XS 12 External solenoid valve module 92 7 2 9 XS 16 Rotor unit 92 7 2 10 XS 17 XS 18 Proximity switch advancing slide 92 7 3 EC Declaration of Conformity 93 ...
Страница 6: ...n the illustration on pages 10 16 The point emphasizes an instruction step The dash emphasizes a list On screen displays are shown in italics Keyboard key names are shown in bold italics Instruction steps in the illustrations are indicated with arrows 1 2 Items supplied Dual Channel Controller 97152 Order no 1275665 Pneumatic hose 2 m Power cord Operating Manual Note As a result of technical devel...
Страница 7: ...2 is a versatile multi functional controller for actuating 1 2 dispensing valves as well as appropriate peripheral equipment such as reservoir advancing slides rotor sprays on line flow monitors etc The processes and the data for all channels are displayed clearly and concisely Settings can be made intuitively via the keyboard and the user interface For easier adjustment of the on line flow monito...
Страница 8: ...be selected from among the dispensing system components connected as appropriate for the specific dispensing task Up to 4 different dispense applications with different dispense parameters can be set and stored These applications as stored for a maximum of 4 different parts can be actuated via the keyboard or through the primary controller No adjustments to product pressure in the reservoir can th...
Страница 9: ...the dispense pressure setting was changed by more than 10 Press key 10 Enter to store the indicated dispense pressure as new comparison value for automatic pressure monitoring If no new dispense pressure is to be set the old dispense pressure setting must be restored In both cases the error message and the beep will disappear 3 Selector Confirm button Turn the button to move from one menu option t...
Страница 10: ...layed All necessary adjustments can be made in the menu such as adjustment of the required tolerance evaluation limits etc 7 Key Adjustment With preselected channel the channel menu is displayed This key is used for setup of a basic configuration of the selected channel e g activation of advancing slides rotor sprays online monitoring continuous mode If the menu is activated without preselecting a...
Страница 11: ...ecting a channel Channel A will be automatically switched to active mode 10 Key Enter For storing a setting For resetting error messages This function has priority when error messages are displayed 11 Key ESC Lock For leaving submenus without storing the values For aborting input of values without storing In the Operation display view the system can be locked unlocked by keeping the key depressed ...
Страница 12: ...utomatically switched to active mode 14 Key Prime With preselected channel is used for priming the feed line of the selected channel or opening the selected dispense valve as long as the key is depressed This step proceeds independent of the adjusted dispense time If this key is pressed without preselecting a channel Channel A will be automatically switched to active mode 15 Key Reservoir Key for ...
Страница 13: ...2 10 bar 30 PSI 145 PSI for air hose OD Ø 6 mm ID Ø 4 mm 20 21 Pneumatic Connection B to one dispense valve or one advancing slide I dispense valve open or advancing slide forward O dispense valve closed or advancing slide backward Use port I for single actuated dispensing valve and close port 0 with plug for air hose OD Ø 4 mm ID Ø 2 5 mm 22 I O switch The power switch is used to switch the unit ...
Страница 14: ...rimetric dispense monitoring requires only one Pre Amplifier 97512 Unlike pressure based monitoring systems this pre amplifier can be used for monitoring 2 dispense valves 26 Connection XS 10 PLC Parallel interface for connection of a programmable logic controller Per dispense channel two output signals each are available for Ready and Error and two input signals for Start and Reset additional sig...
Страница 15: ...nnection XS 18 Cylinder in top position Is used to connect the electric end position switch for pin assignment see section 7 2 10 33 Connection XS 17 Cylinder in bottom position Is used to connect the electric end position switch for pin assignment see section 7 2 10 34 Connection XS 16 Rotor Is used to connect the rotor for pin assignment see section 7 2 9 XS16 XS18 XS17 XS5 RS 232 XS8 I O Port X...
Страница 16: ... bottom line from left to right indicates reservoir fill level product pressure in the reservoir locked unlocked status of controller active dispense program a d and the firmware version 2 3 2 Status numbers of program steps These program steps may also be used for error tracing and troubleshooting In case of any questions it is very helpful for Henkel Service engineers to have these numbers for r...
Страница 17: ...for internal timing of dispensing and delay times Times are adjusted by the user and remain unchanged for longer periods Benefits Very high precision of dispense timing is achieved Maximum measuring accuracy for flow monitoring is available without constraints 2 5 2 Continuous mode Used when different dispense times are necessary e g for different dispense amounts on the parts or for different par...
Страница 18: ...se channel for reference dispensing cycles Setup mode with preselection of the dispense channel 2 6 2 Selection menus This description applies to the following menus Preselection of stored dispense programs System setup 2 6 3 Value setup menus This description applies to the following menus Online Flow Monitor with preselection of the dispense channel Dispense pre delay and post delay times DC mot...
Страница 19: ...ated pneumatic solenoid valve module 2 dispense channels without advancing slide All components are connected to the connectors of dispense channel A and actuated in the dispense channel A system menu In this configuration the advancing slide connectors are used for the 2nd dispense valve Therefore no advancing slide can be connected The second dispense valve with its flow monitor is actuated in t...
Страница 20: ... Dispense Valve 97134 or 98013 Light Cure Dispense Valve 98009 1 double acting advancing slide Advance Slide 97118 or 97119 1 electric rotor unit Rotospray 97115 or 97144 1 Flow monitor Pressure based On line Pre amplifier 97211and dispense valve with pressure sensor or Calorimetric Pre amplifier 97512 with dispense valve 97830 1 DC motor Eccentric Rotor Pumps 97660 97663 97665 or 97669 For both d...
Страница 21: ...ment stop point Measurement factor Flow monitor reference measurement Off Off Off Off Off Off 0 20 s 0 s 0 s Off 50 20 100 1 Off Additional factory settings for dispense channel A DC motor speed 10 System setup Controller unlocked Language Valve module configuration Changeover stored dispense programs Yes English 2 channel internal V Off Additional factory settings Reservoir pressure when unit is ...
Страница 22: ...free non condensing Order No 88649 Adjustment range of the pressure regulator 0 1 7 00 bar Pressure indication 0 1 7 00 bar Pressure range of optional external solenoid valve module 97204 2 5 8 bar Pneumatic hose size P in ID Ø 4 mm OD Ø 6 mm Pneumatic hose size to connect reservoir ID Ø 4 mm OD Ø 6 mm OD Ø inch 6 3 mm not suitable Pneumatic hose size to connect dispense valves ID Ø 2 5 mm OD Ø 4 ...
Страница 23: ...n Avoid condensing humidity Avoid splash water For indoor use only Not intended for use in potentially explosive areas 4 2 Space requirements 4 3 Connecting the unit Connect power cord to the power supply Connect pneumatic hose to compressed air supply 19 4 4 Startup Switch the power switch 22 to position I 4 5 Shutdown Switch the power switch 22 to position O Disconnect power cord from line volta...
Страница 24: ...er you should clarify beforehand what the application looks like and what peripherals are to be used or connected Please contact Henkel Technical Service in Munich for further assistance Adjust settings only where needed To allow you to execute the individual steps they are cross referenced to the relevant sections in the Operating Manual The sequence of steps should be followed Each programming s...
Страница 25: ...9 Time Set the dispense time Set predelay and postdelay times only if you require them e g when operating an advancing slide or a rotor unit Percentage speed of a connected DC motor for further procedure see section 5 6 5 2 5 Further adjustments Adjust dispense pressure for connected product reservoir The amount of product dispensed is determined by several factors including the following Amount o...
Страница 26: ...ss key 11 ESC Lock to leave the menu 5 3 1 Language Currently only English and German available 5 3 2 Valves and channels This is the option for selecting the dispense channels and valve modules to be used 1 dispense channel A using the integrated valve module 2 dispense channels A and B using the integrated valve module 2 dispense channels A B using the external solenoid valve module 97204 5 3 3 ...
Страница 27: ...erview of all digital and analogue inputs and outputs with their current switch statuses To allow checking of individual functions switch statuses are displayed either in capital or in lower case letters As a general rule lower case letters indicate a non active non switched status capital letters refer to an active switched status Description of signal messages st Start XS 1 sp Start PLC interfac...
Страница 28: ... advancing slide double acting with 2 proximity switches for end position detection 1 electric rotor unit 97115 or 97144 1 Online Flow Monitor For applications requiring monitoring of Channel B the flow monitor can be connected to connector XS 3 using splitter cable 97529 order no 945063 1 DC motor Function Continuous Mode for external actuation of a dispense channel The start signal must be prese...
Страница 29: ...de for dispense channels A or Be can be switched on or off The channel keys for dispense channels A and B are defined as switches The relevant key is used to switch the connected unit On or Off X The three little bars in the display are provided for advancing slide and rotor unit status indication They have the following meaning advancing slide in home position corresponding limit switch active ad...
Страница 30: ...end of the dispense step Before the next step e g before the advancing slide returns to home position the rotor continues to rotate for a short time to spin off any residual product remaining on the slinger disc When this time has elapsed the controller is Ready and a new start signal can be actuated DC motor This is the option for selecting the percentage speed of a connected DC drive 100 is the ...
Страница 31: ...alue 1 10 Use keys 4 Channel A or 5 Channel B to scroll through the menu Adjustments are made by turning the button For further information see section 5 11 5 7 2 Activation of reference dispensing This menu is activated by pressing the key In this menu the reference measurement of the Online Flow Monitor for dispense channels A or B can be switched on or off As a first step monitoring of the disp...
Страница 32: ...le has been replaced by a full bottle and the product reservoir lid is clamped in place The reservoir must be reactivated by pressing the blinking key 15 Reservoir Then pressurize the reservoir to the pre set pressure and trigger the next dispense cycle The monitoring display indicates only error message 12 Supply with a beep To check if the reservoir is empty press key 11 ESC Lock to go to the Sy...
Страница 33: ...s a diameter of approx 1 mm A medium sized drop has a diameter of approx 2 5 mm A big drop has a diameter of approx 5 mm Dispense needles Various dispense needle types and sizes are available for each product and corresponding application of the dispense valve Conical dispense needles made of polyethylene for high viscosity products and large dispensed amounts Stainless steel needles for low visco...
Страница 34: ... for product connections e g to the dispense valve Use straight fittings only Care should be taken to run the feed line properly with a wide radius Thixotropic products Prolonged idle periods will change the flow behavior of a thixotropic product due to its chemical properties As a result the amount of product dispensed will be reduced To compensate for this phenomenon run 2 3 dispense cycles befo...
Страница 35: ... controller If the deviation is outside the tolerance range this dispense cycle is recognized and signaled as an error It will also be supplied as a fault signal to connector XS 10 The fault signal must be reset The system measures the previous dispense cycle and compares it to a reference measurement which was stored previously and found to be OK Tolerance can be fine adjusted within the range fr...
Страница 36: ... see section 5 8 2 Boundary lines for start and end of measurement Screen display in continuous mode Displayed range within which a measurement is OK Range is determined by the controller and displayed graphically taking into account the preselected tolerance as well as the measured reference Status line X Axis Dispense Lenght 120 pts Measurement curve Boundary line Measurement Start of Evaluation...
Страница 37: ... limits The start point should be set to make sure that measurement will not begin before the dispense pressure is stable The end points can be adjusted to a setting which ensures that any fluctuations at the end of the dispensing process will be disregarded for the evaluation To increase the value move the boundary line to the right and vice versa This applies for both boundary lines To ensure op...
Страница 38: ...s for dispense channels A and B are defined as switches The relevant key is used to switch the flow monitor On or Off X Press key 13 Start to run the reference dispensing cycles for the active dispense channel A counter runs A maximum of 8 reference dispensing cycles should be performed Time intervals between reference dispensing cycles should be equal to the production line cycle times A start si...
Страница 39: ...tatus options in the display In timed mode I Integral value D Curve length P Peak value T Time Current measured values during reference measurements during measurements maximum measured upper limit including tolerance above error during reference measurements during measurements minimum measured upper limit below error In continuous mode while referencing while measuring maximum measured value upp...
Страница 40: ... Pneumatic hose not correctly connected Dispense needle clogged or too small big Dispense valve not correctly connected or defective Product reservoir manually depressurized or defective Controller defective Correct the dispense pressure Correct pneumatic hose connection Replace dispense needle Check dispense valve refer to operating manual of the dispensing valve Check product reservoir refer to ...
Страница 41: ... 840910 Splitter cable XS 3 XS 4 97529 945063 Start splitter cable 97203 142638 Foot switch 97201 88653 Filter regulator unit 97120 88649 Valve module 97204 142639 7 2 Pin assignment 7 2 1 XS 1 Start 7 2 1 1 XS 1 Start via foot switch 1 2 3 4 5 6 7 8 9 S1 1 2 1 2 3 4 5 6 7 8 9 0 VDC Start A Pot 0 VDC Controller Foot switch 24 VDC S2 1 2 Start B ...
Страница 42: ... 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 1 2 3 4 24V 24V GND GND 0VDC GND 0VDC 0VDC Controller blue brown Tank Refill Tank Empty black Identification Signal 24V Output Reservoir digital Levelsensor 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 1 2 3 4 24VDC GND GND GND 0VDC 1 2 1 2 max 1 8 W Tankventil Controller Tank Refill Tank Empty Identification Signal 24V Output Reservoir analogue Levelsensor ...
Страница 43: ... bits 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Sensor Signal B 0 10VDC Identification Signal Analogue IN Controller 24VDC Sensor Signal A 0 10VDC Analogue IN GND All other pins may never be connected Pre Amplifier 1 2 3 1 2 3 4 5 6 7 8 9 4 5 6 7 8 9 Controller PC 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Connection Cord Rx Tx Gnd Rx Tx All other pins may never be connected The pins can be used ONLY for firmw...
Страница 44: ...peed Output B I O Output A I O Output B Hi Speed Output A I O Inputg A I O Input B GND Output GND Input 1 2 3 1 2 3 4 5 6 7 8 9 4 5 6 7 8 9 10 11 12 13 14 15 10 11 12 13 14 15 1 2 1 2 1 2 1 2 0VDC 24VDC Ready Channel A Ready Channel B Error Channel A Error Channel B Start Channel A Start Channel B Pot 24V Tank Refill Tank Emtpy Pot 0V Controller PLC Reset Channel A Reset Channel B ...
Страница 45: ...Channel A Error Channel B Start Channel A Start Channel B Pot 24V Tank Refill Tank Emtpy Pot 0V Controller PLC Reset Channel A Reset Channel B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Controller DC Drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Dir Ena Brk Tacho A Drive enable 24 VDC Speed A out 0 10V Speed B out 0 10V GND Tx 2 Rx 2 RS232 Interface Caution TTL Signals 5V Interface only for the use with LOCT...
Страница 46: ... Adv Slide D in front Analogue IN Analogue IN Adv Slide D back Analogue IN Adv Slide C back Controller Solenoid Modul Dispense Valve C Dispense Valve D Adv Slide C in front Dispensing Valve C Dispensing Valve D Advancing Slide C Advancing Slide D Adv Slide D in front 1 1 1 0 0 0 1 0 1 2 3 4 1 2 3 4 Controller 1 2 24VDC 0 VDC Start LED on Speed o k I O Signal M 24VDC max 50 mA 1 2 3 4 1 2 3 4 Contr...
Страница 47: ...nt item no 1275665 Applicable EU Regulations EC Directive for Low Voltage 73 32 EEC EC Directive for Electro Magnetic Compatibility 89 336 EEC including amendments 2004 108 EC RoHS Directive 2002 95 EC WEEE Directive 2002 96 EC Applicable harmonized standards EN 55011 2007 A2 2007 Class A Group1 EN61000 3 2 2006 EN61000 3 3 1995 A1 2001 A2 2005 EN 61000 6 2 2005 EN 61000 4 2 1995 A1 1998 A2 2001 E...
Страница 48: ...Henkel AG Co KGaA Standort München Gutenbergstraße 3 D 85748 Garching b München Henkel AG Co KGaA 2009 C ...
