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· Constructing the product may be dangerous. Be sure to have a professional contractor construct the product.
· This product is a simplified carport. Do not carelessly modify or rebuild the product in order to convert it into storage space,
  playing space or residential space.
· Do not construct the product in a place where snowfall (fresh snow) of more than  
  20 cm may happen.
· Place the product where snow will not slide off the roof of the house directly onto 
 the product.
· Do not construct the product on a cliff, a roof or in any other place with strong 
 winds.
· Do not construct the product in a place where waste heat from a hot-water heater
  or a heating apparatus will build up inside the product. Toxicosis may occur due to exhaust.
· If constructing the product on a slope, ensure sufficient embedding depth on the lower side.
· 

If constructing products of different sizes simultaneously in the same place, be sure not to mix components of each

  product in order to preserve the original performance.

· Be sure to read this construction manual before construction for proper construction and assembly.
· Be sure to construct the product by following this construction manual.
· Check if all the required components and parts are provided by referring to the package details.
· Make sure that the product is constructed where waste heat from a hot-water heater or a heating apparatus will not contact the
  product. Coating deterioration / exfoliation may occur due to exhaust.
· Check if the product properly fits the size of the construction place.

<Before Construction>

Warning

Caution

ORP-R1

Mini/Regular: Basic / J-Connection / M-Connection

· Helpful tips complementing construction instructions.

· Matters you should take particular care with during the construction process.

· If not followed, construction will fail or failure may occur after the product is constructed.

· Matters to be noted related to the contents of construction instructions (each instruction).

· Conditions where limitations apply to construction instructions.

*

Tip

· Thank you for purchasing our product.
· The indication symbols in this construction manual are for you to construct the product safely and properly and also to
  protect the owner etc. from damage.
  Be sure to understand the meaning of each indication symbol and act in accordance with this manual  (its instructions).

Construction Manual

* Observe the following items to prevent personal injury or property damage due to damage or collapse of the product.

· If not followed, the user may suffer a minor / moderate injury or property damage may occur.

Warning

Caution

In this construction manual, the following symbols are used.

D638

-1-

Содержание ORP-R1

Страница 1: ...s are provided by referring to the package details Make sure that the product is constructed where waste heat from a hot water heater or a heating apparatus will not contact the product Coating deterioration exfoliation may occur due to exhaust Check if the product properly fits the size of the construction place Before Construction Warning Caution ORP R1 Mini Regular Basic J Connection M Connecti...

Страница 2: ... Keep the workplace tidy and ensure safety Ensuring safety for high place work preventing collapse keeping enough illuminance with lighting etc are especially important Check the functions of equipment tools protective equipment etc before using them Consider each work and process while proceeding with construction Work which requires a license skill training or special education must only be done...

Страница 3: ...rocess 3 Package Details 4 Part Names 6 Construction of Basic Type 7 INDEX Independent Foundations Optional Sealing Basic Items to Check 7 1 Checking Foundation Dimensions 7 2 Preparation for Pillar Construction 8 3 Constructing Pillars and Beams 8 4 Processing Components 9 5 Mounting Roof Purlins Rear Frames 11 6 Mounting Front Frames 11 7 Mounting Side Frames 12 8 Checking Diagonal Dimensions 13...

Страница 4: ...Rear Frame Corner Cap L 1 1 1 Beam Cap 2 2 2 Pillar Cap 2 2 2 Pillar Beam Cover 2 2 2 Anchor Stick I8 x 200 2 2 2 Hole Hiding Sticker I10 16 20 24 Rainwater Pipe Attachment 1 1 1 Rainwater Pipe Hole Cover Cap 1 1 1 Rainwater Pipe Packing 2 2 2 Drain Elbow for I40 1 1 1 92 Elbow for I40 2 2 2 Rainwater Pipe Holder 3 3 3 Adhesive 1 1 1 Panel Cushion 7 1 M8 x 20 Hex Bolt with Plain Washer and Looseni...

Страница 5: ...lling Screw 3 4 12 5 I4 x 20 Self TappingTrussHeadScrewClass2 4 4 13 MY Connection Ridgepole Set Required Quantity Name Sketch M Y Connection Ridgepole 1 14 M Connection Parts Set Required Quantity Name Sketch MY Connection Cover for R 1 M Connection Mounting Bracket for R 1 14 1 I4 x 13 Pan Head Self Drilling Screw 4 15 Drain Elbow Set Optional Required Quantity Name Sketch Drain Elbow for I40 1 ...

Страница 6: ...lbow Water Pipe Rainwater Pipe Holder 92 Elbow 92 Elbow Warnings for Use Label Anchor Stick Rear Frame PC Roof Panel Receiver Pillar Rainwater Pipe Hole Cover Cap 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 7 3 I4 x 13 Pan Head Self Drilling Screw Rear Frame Corner Cap R Part Number 629879 Front Frame Corner Cap R Part Number 629877 Part Name...

Страница 7: ... Foundation Concrete Crushed Stones For L22 L29 GL Pillar Moving Impossible L3 P 16 P 21 M Connection J Connection For the foundation dimensions of J Connection and M Connection refer to this page and relevant pages For Construction with Concrete Slabs on Grade Concrete Slabs on Grade For Construction with Independent Foundations Independent Foundations 1 is the dimension between the pillar core a...

Страница 8: ...there is no water drain hole Anchor Stick 1 Mounting Brackets and Beams 1 Insert a bracket to the pillar and mount it with 7 1 2 Insert a beam to the bracket and mount it with 7 1 Bracket Bracket Beam Pillar 7 1 M8 x 20 Hex Bolt with Plain Washer and Loosening Prevention 7 1 M8 x 20 Hex Bolt with Plain Washer and Loosening Prevention Caution Do not loosen or tighten bolts after the loosening preve...

Страница 9: ...hem together 1 Process holes on the component 2 Cover the existing holes with hole hiding stickers Pillar Moving Distance Pillar Moving Distance Rear Frame Roof Purlin Front Frame Pillar Moving Distance Rear Frame Roof Purlin Front Frame I5 5 Additionally Processed Hole Hole Hiding Stickers Existing Hole I5 5 Processed Hole I5 5 Processed Hole I5 5 Processed Hole 36 36 36 Work required for Pillar ...

Страница 10: ...ork required for Wind Resistance or Snow Resistance Wind Resistance Snow Resistance V Groove V Groove V Groove Fin 9 1 I5 x 13 Pan Head Self Drilling Screw 20 20 Roof Purlin Reinforcement Roof Purlin Reinforcement Roof Purlin 1400 1021 Roof Purlin Roof Purlin Reinforcement Roof Purlin Reinforcement 560 5 100 I5 5 Processed Hole 8 Points I4 5 Processed Hole I4 5 Processed Hole 1400 Total Length of ...

Страница 11: ...ow Panel Cushion Caution Roof Purlin Fin Beam Rear Frame Side Front Frame Side Direct the fin on the roof purlin to the front frame side Caution Front Frame Beam 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Front Frame 19 1 I5 x 13 Pan Head Self Drilling Screw 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Work required for Wind Resistance W...

Страница 12: ...rtion Surface 2 Mounting Side Frames 1 Mount the side frame to the rear frame roof purlin front frame with 7 2 Front Frame Rear Frame Side Frame Front Frame Roof Purlin Rear Frame 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Roof Purlin Sealing Sealing Mount components so that screws do not float or tilt Screw Float Screw Tilt No Screw Float Tilt 7 Mounting Side Frames Caution Mount components...

Страница 13: ...Roof Purlin Rear Frame Roof Rafter 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Roof Rafter Front Frame Rear Frame Direct the notch on the roof rafter to the rear frame Roof Rafter Check diagonal dimensions 8 Checking Diagonal Dimensions 9 Mounting Roof Rafters Caution Mount components so that screws do not float or tilt Screw Float Screw Tilt No Screw Float Tilt 13 ...

Страница 14: ... roof rafter side frame cover to the roof rafter and side frame with 7 2 2 Fill the roof rafter cover and side frame cover with sealant When Mounting Mount from the front frame side Caution Mount while pressing against the front frame Cover Press Engage For Wind Resistant Type also refer to PC Roof Panel Holder Mounting Manual D614 PC Roof Panel 7 2 I5 x 12 Self Tapping Truss Head Screw Class 3 Si...

Страница 15: ...61 L29 61 L50 613 Mini Regular Water Pipe Cut Dimensions Caution Change the length according to the moved distance if the pillar has been moved Rear Frame Sealing 1 Cut the water pipe 2 Mount Rainwater Pipe Packing and Rainwater Pipe Attachment to the water drain hole on one side of the rear frame with 7 2 3 Mount Rainwater Pipe Holder to the pillar with 7 3 4 Mount a Drain Elbow Water Pipe and 92...

Страница 16: ... H W1 GL L1 L2 Pillar Core to Core L2 Pillar Core to Core L4 L3 L3 Foundation Concrete Crushed Stones 1 Check the foundation hole dimensions For Construction with Concrete Slabs on Grade Concrete Slabs on Grade For Construction with Independent Foundations Independent Foundations Tip GL Rebar Pillar 200 or More Concrete Slabs on Grade Foundation Concrete Crushed Stones Caution Lay rebar Caution It...

Страница 17: ...ar Frame Side Front Frame Side W2 H1 H2 H W1 L1 L3 L2 Pillar Core to Core 100 100 100 100 Foundation Concrete Crushed Stones GL L4 L2 Pillar Core to Core L3 90 100 100 100 100 Size Length L1 L2 L3 L50 50 9922 2900 1040 Regular L4 2042 A 706 Size Width W1 H1 H2 W24 2400 2368 2164 W27 2701 2432 2228 W30 Regular 2999 W2 158 158 158 2576 2370 H 1796 1796 1796 Be sure to lay crushed stones so that the ...

Страница 18: ... V Groove I4 5 Additional Hole on V Groove I4 5 Additional Hole on V Groove 65 65 25 25 50 5 20 50 5 1 Process the roof purlin roof purlin reinforcement and roof purlin sleeves Roof Purlin Roof Purlin Reinforcement Roof Purlin Sleeve 100 20 190 Connection Part 560 5 560 5 200 1021 1021 1400 1400 8 I5 5 Processing Hole V Groove I4 5 Processed Hole 4 I4 5 Processing Hole Fin V Groove 100 190 560 5 5...

Страница 19: ...ing Screw Roof Purlin Roof Purlin Reinforcement 9 1 I5 x 13 Pan Head Self Drilling Screw Work required for Wind Resistance Wind Resistance Snow Resistance Snow Resistance and 1 Insert the roof purlin reinforcement to the roof purlin and mount it with 9 1 110 110 20 20 J Connection 2 Mounting Components 19 ...

Страница 20: ...nnection part of each component with sealant 4 Mount roof rafters to the connection part with 10 1 10 1 I4 x 13 Pan Head Self Drilling Screw 10 1 I4 x 13 Pan Head Self Drilling Screw 10 1 I4 x 13 Pan Head Self Drilling Screw 10 1 I4 x 13 Pan Head Self Drilling Screw Front Frame Front Frame Front Frame Sleeve Roof Purlin Rear Frame Roof Purlin Rear Frame Roof Purlin Sleeve Rear Frame Sleeve Front F...

Страница 21: ...14 W24 27 W24 Side 550 550 692 W27 30 W27 Side About Foundation Dimensions Refer to Page 7 for foundation dimensions DW DL and DH P 7 D W DH D L RearFrameSide FrontFrameSide Size Length L1 L2 L3 L50 Regular 4980 2900 1040 A 706 Size Width W1 H1 2371 2435 2578 2164 2228 2370 1796 1796 1796 W24 24 Regular 4816 W27 27 5416 W30 30 6013 W3 157 157 157 W2 4653 5253 5851 H2 H L1 L3 L2 Pillar Core to Core...

Страница 22: ...or R 12 4 I4 x 13 Pan Head Self Drilling Screw Front Frame M Y Connection Ridgepole Front Frame Push Button Existing Hole I9 Processed Hole Through Beam M Connection Beam Connecting Fitting for R Remove the push button M Connection Beam Connecting Fitting for R Beam Beam Spacer I9 Copy Hole Through I9 Copy Hole Through Beam Spacer Beam 12 2 M8 Hex Self Lock Nut 12 3 Plain Washer for M8 12 1 M8 x 8...

Страница 23: ... 14 1 I4 x 13 Pan Head Self Drilling Screw 14 1 I4 x 13 Pan Head Self Drilling Screw 1 Seal the M connection edge cap for R and M Y connection ridgepole 2 Mount the M connection edge cap for R with 12 5 1 Mount the MY connection cover for R to the M Y connection ridgepole with 14 1 2 Seal the MY connection cover for R 12 5 I4 x 20 Self Tapping Truss Head Screw Class 2 M Connection Edge Cap for R M...

Страница 24: ...Manual No D638 XXX021556 201511A_1047 201607B_1049 24 ...

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