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lectroCount lCr-II overview 

General InforMaTIon

The Liquid Controls LectroCount LCR-II is a 

microprocessor-based electronic meter register that 

can be used for Weights & Measures approved custody 

transfer actions in mobile or fixed installations. The 

LCR-II can control a meter system as a stand-alone 

unit, or it can be used as a slave to a host contoller such 

as a process controller or an in-cab data management 

system. 

InPUTs

In order to calculate flow measurements from a positive 

displacement meter, the LCR-II receives a pulse input 

from an internally mounted quadrature pulser that is 

mechanically connected to the flow meter (retrofit kits 

are available for installation onto Neptune, Brooks, 

and Smith positive displacement meters). This pulse 

output can also come from a Liquid Controls external 

POD pulser or another pulse generator. In addition to 

the pulse input, the LCR-II is equipped with an input for 

a temperature probe, so the register can compensate 

volume measurements according to the temperature of 

the product. 

oUTPUTs

The LCR-II is equipped with a scaled pulse output, two 

auxiliary outputs, and two solenoids outputs. These 

outputs allow the LCR-II to communicate with meter 

system accessories such as solenoid-controlled valves, 

optical air and vapor eliminators, remote displays, 

printers, and third-party devices. 

CoMMUnICaTIons

The LCR-II is capable of interfacing in RS-232 and RS-

485 communication protocols.

hoUsInG

The LectroCount LCR-II housing and base are aluminum 

die cast and powder coated. The hinge door design 

provides easy access to the internal connections and 

a Weights and Measures sealable fastener opposite 

the hinges. There are seven machined ports, five ½” 

NPT ports and two ¾” NPT ports, on the back of the 

LectroCount LCR-II to provide secure cable connections 

for all external devices.

dIsPlay

The 1” display is a six character, backlit LCD display. 

navIGaTIon Keys 

The LCR-II has two domed navigation keys to perform 

basic configuration and functions. The keys collapse 

and recover to give a tactile, positive confirmation of 

keystrokes. 

seleCTor sWITCh

The selector switch controls basic stop, run, print, and 

shift print delivery functions. To perform calibration 

functions, the cover plate must be removed and the 

selector switch turned to the six o’clock position. 

fUnCTIonalITy and oPeraTIon

The principle functions of the LectroCount registers 

include:

 

• Calibration (single and multipoint) 

 

• Weights & Measures custody transfer    

 

   (product delivery and ticket generation)

 

• Metrological data collection 

 

• Presetting by volume

 

• Multiple production selection

 

• Security settings

 

• Air and vapor elimination (with proper accessories)

 

• Valve control (with proper accessories)

 

• Electronic temperature volume compensation  

 

  (ETVC) (with proper accessories)

lCr-II overvIeW 

Содержание LectroCount LCR-II E3655 Series

Страница 1: ...LectroCount LCR II Installation Liquid Controls Group An IDEX Fluid Metering Business Operation EM150 20 E3655 E3656 Series...

Страница 2: ...ct your local distributor Publication Updates and Translations Introduction Safety Procedures 3 ESD Protection 4 Specifications 5 Dimensions 6 LectroCount LCR II Overview 7 Meter System Overview 8 Ins...

Страница 3: ...be in accordance with the area classification for which it is used Class I Div 2 For North America installations must be per the U S National Electrical Code NFPA 70 or the Canadian Electrical Code i...

Страница 4: ...LectroCount register there are certain guidelines that must be followed to safeguard against ESD damage Registers Not Mounted Directly to the Meter In typical LectroCount installations where the Lectr...

Страница 5: ...oid 2 Output Voltage 10 2 to 27 2 VDC Current maximum 1 A maximum Solenoid 3 Output Voltage 10 2 to 27 2 VDC Current maximum 1 A maximum Optical Sensor Voltage 10 to 28 VDC Current maximum 0 5 A maxim...

Страница 6: ...6 Dimensions Side Front Top 15 9 94 5 19 LectroCount LCR II 13 7 5 8 04 10 5 70 Rear...

Страница 7: ...remote displays printers and third party devices Communications The LCR II is capable of interfacing in RS 232 and RS 485 communication protocols Housing The LectroCount LCR II housing and base are al...

Страница 8: ...data connection to the LectroCount LCR II in LPG applications they are often plumbed to a 3 way solenoid which is wired to the LectroCount LCR II Optical air eliminators use an optical sensor to moni...

Страница 9: ...ta communication with the LectroCount LCR II See manual EM300 40 Data Management Systems The DMS i1000 is an in cab computer with a heavy duty lap pad interface The DMS i1000 streamlines the flow of d...

Страница 10: ...eter Page 14 3 Run the LCR II s data and power cable to truck cab or power supply Page 17 4 Connect all components to the LCR II s CPU board 5 Mount printer and connect printer data cable Page 27 6 Co...

Страница 11: ......

Страница 12: ...ion Make sure that there are no intervening pivot points guides adjustment mechanisms etc which could interfere with the ground path between the seat cushion and the ground strap 4a If the seat cushio...

Страница 13: ...e resistance is less than 3 the system is grounded adequately 2b If the resistance is still greater than 3 check for proper metal to metal contact on both ends of the ground strap Clean any paint dirt...

Страница 14: ...essure must be relieved to zero pressure before disassembly or inspection of the strainer vapor eliminator any valves in the system the packing gland and the front or rear covers WARNING Relieving Int...

Страница 15: ...Equipment 1 Depressurize the meter completely See Warning on pg 14 2 Remove the four bolts on the bottom that fasten the register to the meter 3 Remove the adjuster from the meter 4 If the meter has a...

Страница 16: ...he kit 3 Lower the LCR II on to the bracket and securely fasten using the four bolts x provided Mount the LectroCount LCR II onto previously temperature compensated Neptune meters 1 Place the shaft ad...

Страница 17: ...he cable glands are removed from the register apply pipe sealant or PTFE tape on the gland threads before re installing Keep cables away from moving suspension components and other moving truck compon...

Страница 18: ...th the copper grease provided Insert and re coat the probe 2 or 3 times to provide a uniform coating inside the thermowell and to ensure proper heat transfer from the liquid to the probe 9 Connect the...

Страница 19: ...valves have one solenoid valve S1 and two positions an open position and a closed position Two stage valves have two solenoid valves S1 S2 and three positions open closed and dwell flow Dwell flow is...

Страница 20: ...ed to supply the dwell flow This valve is typically used in refined fuels applications A2859 11 Valve and 3 Way Solenoid A two stage valve with a S2 solenoid operated valve and a 3 way solenoid valve...

Страница 21: ...re valves to the LCR II 1 Attach cable glands and or conduit connectors to the solenoid valve s and the LCR II port s 2 Thread the wires through piece of weatherproof conduit that is cut to length fro...

Страница 22: ...T relay switch 1 per solenoid 20 AWG stranded wire 2 per solenoid Weatherproof flexible conduit diameter and NPT conduit connectors or cable glands PTFE tape or pipe sealant 84040 Board To wire 110 VA...

Страница 23: ...air or vapor eliminator 20 AWG stranded wire 2 for the S3 solenoid valve Weatherproof flexible conduit diameter and NPT conduit connectors or cable glands PTFE tape or pipe sealant To wire optical air...

Страница 24: ...R II port 3 Run the weatherproof conduit between the POD and the LCR II housing pull the wires through the ports and tighten the connectors 4 Connect the four POD terminals to four terminals on the J1...

Страница 25: ...g terminal J16 into the 81944 board 7 Route the P transducer cable through a cable gland in a port on the back of the LCR II Secure the cable gland LC recommends running the cable through weatherproof...

Страница 26: ...types of displays Signals from these outputs duplicate the volume data sent to the LCR II display Refer to the LectroCount remote display manual for complete installation instructions To wire an exter...

Страница 27: ...e from the back of the truck to the cab To communicate via true RS 232 protocol the VP Red wire must be connected to the J3 terminal block at terminal 47 not 46 RS 232 Communication Epson Printer Grou...

Страница 28: ...he table below 52 53 54 55 56 PRINTER SERIAL 485 TERMINAL POWER COUNTER MH1 CTS RXD TXD RTS GND GND 485 A 485 B CTS RXD TXD RTS VP EARTH AUX OUTPUTS PULSE INPUTS AUX I O GND GND GND IN 1 OUT1 OUT2 OUT...

Страница 29: ...harge the battery in accordance with the manufacturer s specifications Ensure the alternator is large enough to meet the total demands of the truck including the LCR II The LCR II requires a minimum o...

Страница 30: ...the 7 5A fuse into the red wire Make the splice close to the direct power terminal connection in the accessory panel and on the power side of the splice made with the printer power cable Power Check...

Страница 31: ...Line Fuse Drain Wire GROUND Accessory Panel Direct Power Supply POWER J6 DC 11 12 13 Gray Power Cable see below Black Data Cable 7 5A In Line Fuse Black Red Red Accessory Panel Chassis or Reliable Gr...

Страница 32: ...the groove and tighten the cover screw securely 3 Shaft Seals Units with internal pulsers have an O ring around the pulse encoder drive shaft that extends through the bottom of the LCR housing If a dr...

Страница 33: ...LCR II W O Pulser and Net Gallons Tag 818272 E365637 LCR II W Pulser and Gross Litres Tag 818273 E365537 LCR II W O Pulser and Gross Litres Tag 818273 E365647 LCR II W Pulser and Net Litres Tag 818274...

Страница 34: ...B 11 10 12 13 52 53 54 55 56 24 25 81833 Hollow O ring Seal 81330 Coiled Cable Handset 81513040 Data Cable 81841 81840 Enclosure Base Assy w Pulser w o Pulser 71319 Desiccant 84040 CPU Board Assy 081...

Страница 35: ...Connector 81320 J6 3 Pin Connector 81392 J8 8 Pin Connector 81391 J12 7 Pin Connector 81321 J13 6 Pin Connector 81837 J15 5 Pin Connector 81322 J14 4 Pin Connector 11 12 13 81324 J1 5 Pin Connector 8...

Страница 36: ...0 60 60 Liquid Controls 105 Albrecht Drive Lake Bluff IL 60044 847 295 1050 SAMPI Via Amerigo Vespucci 1 55011 Altopascio Lucca Italy 39 0583 24751 IDEX Fluid and Metering Pvt Ltd Survey No 256 Alindr...

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