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esd ProTeCTIon

Potential damages Caused by exposure to esd

To prevent electrostatic discharge (ESD) damage to LectroCount register electronic components, all LectroCount 

electronic register truck intallations are required to properly ground truck seat(s) cushions and Epson printers. 

Prolonged exposure to ESD over weeks, months, or years can corrupt LectroCount registers’ CPU memory and 

damage the electronic components in LectroCount registers (as well as other electrical components in the truck’s 

electrical system). 

Adjustable, shock-absorbing seats, if not grounded correctly, generate significant amounts of ESD. The pivots and 

hinges of these seats isolate the seat cushion from an electrical ground. Without an electrical ground, ESD builds 

between the seat cushion and the operator. This built-up ESD can be transferred back to the LectroCount register 

from any point of the truck’s electrical system, such as the cabling from the LectroCount register to the cab or the 

Epson printer. 

liquid Controls’ Grounding Kits

To protect electronic components from ESD, all LectroCount truck intallations must include the installation of the 

LectroCount Ground Strap Kit (PN 82185) and the Epson Printer Ground Wire Kit (PN 82184). Properly grounded 

seats allow static electricity to “bleed off” the driver and the seat before it can build up, discharge, and damage the 

LectroCount register or any of the truck’s other electrical components. 

The LectroCount Ground Strap Kit will be included with all future LCR-II LectroCount register shipments, and the 

Epson Printer Ground Wire Kit will be included with all future Epson printer cable kit shipments. Effected part numbers 

are listed below. For existing installations and previously purchased LectroCount registers and Epson printers, both 

ground kits are available from LC.

esd Procedural Precautions and lectroCount register Grounding 

Installation notes

When installing or performing maintenance on a LectroCount register, there are certain guidelines that must be 

followed to safeguard against ESD damage. 

reGIsTers noT MoUnTed dIreCTly To The MeTer

In typical LectroCount installations where the LectroCount register is mounted directly to the meter, the LectroCount 

housing is grounded through the meter. If the register is not mounted on the meter, you must make sure the 

LectroCount housing is grounded properly. 

alternate grounding method

 

Connect the green ground screw (inside the LectroCount housing in the upper right corner) to a known good ground (less than 

1 ohm). Use a 12ga. or larger stranded wire.

fIxed InsTallaTIons

LectroCount housings directly mounted to the meter are attached to the earth ground through the meter via the tank 

and the tank piping ,which is grounded by the electrical system grounding rods. Division 1 fixed installations typically 

require metal conduit to the conduit hubs for the wiring. The metal conduit provides the necessary ESD protection. 

Divison 2 installations can ground the LectroCount housing by using shielded cables (or wiring) run through liquidtite 

(metal/rubber coated). The liquidtite and the liquidtite connectors provide the necessary ESD protection. AC fixed 

installations require and additional grounding method to ensure a proper ground.

Alternate grounding method for AC fixed installations

 

Connect the green ground screw (inside the LectroCount housing in the upper right corner) to a known good ground (less than 

1 ohm). Use a 12ga. or larger stranded wire.

Follow this procedure each time you open a LectroCount register or approach a LectroCount register with the door open.

Before opening the LectroCount register and handling the CPU board, it is important to discharge any ESD that may have built up on 

your person. To discharge ESD from your person, touch a well-grounded point such as the LectroCount register housing, the meter, 

the truck piping, or the bumper. When the maintenance is complete and the LectroCount register door is closed, the CPU board is 

protected from ESD by the LectroCount register housing which is grounded to the chassis.

.

 esd Precaution 

.

Opening LectroCount Registers

Содержание LectroCount LCR-II E3655 Series

Страница 1: ...LectroCount LCR II Installation Liquid Controls Group An IDEX Fluid Metering Business Operation EM150 20 E3655 E3656 Series...

Страница 2: ...ct your local distributor Publication Updates and Translations Introduction Safety Procedures 3 ESD Protection 4 Specifications 5 Dimensions 6 LectroCount LCR II Overview 7 Meter System Overview 8 Ins...

Страница 3: ...be in accordance with the area classification for which it is used Class I Div 2 For North America installations must be per the U S National Electrical Code NFPA 70 or the Canadian Electrical Code i...

Страница 4: ...LectroCount register there are certain guidelines that must be followed to safeguard against ESD damage Registers Not Mounted Directly to the Meter In typical LectroCount installations where the Lectr...

Страница 5: ...oid 2 Output Voltage 10 2 to 27 2 VDC Current maximum 1 A maximum Solenoid 3 Output Voltage 10 2 to 27 2 VDC Current maximum 1 A maximum Optical Sensor Voltage 10 to 28 VDC Current maximum 0 5 A maxim...

Страница 6: ...6 Dimensions Side Front Top 15 9 94 5 19 LectroCount LCR II 13 7 5 8 04 10 5 70 Rear...

Страница 7: ...remote displays printers and third party devices Communications The LCR II is capable of interfacing in RS 232 and RS 485 communication protocols Housing The LectroCount LCR II housing and base are al...

Страница 8: ...data connection to the LectroCount LCR II in LPG applications they are often plumbed to a 3 way solenoid which is wired to the LectroCount LCR II Optical air eliminators use an optical sensor to moni...

Страница 9: ...ta communication with the LectroCount LCR II See manual EM300 40 Data Management Systems The DMS i1000 is an in cab computer with a heavy duty lap pad interface The DMS i1000 streamlines the flow of d...

Страница 10: ...eter Page 14 3 Run the LCR II s data and power cable to truck cab or power supply Page 17 4 Connect all components to the LCR II s CPU board 5 Mount printer and connect printer data cable Page 27 6 Co...

Страница 11: ......

Страница 12: ...ion Make sure that there are no intervening pivot points guides adjustment mechanisms etc which could interfere with the ground path between the seat cushion and the ground strap 4a If the seat cushio...

Страница 13: ...e resistance is less than 3 the system is grounded adequately 2b If the resistance is still greater than 3 check for proper metal to metal contact on both ends of the ground strap Clean any paint dirt...

Страница 14: ...essure must be relieved to zero pressure before disassembly or inspection of the strainer vapor eliminator any valves in the system the packing gland and the front or rear covers WARNING Relieving Int...

Страница 15: ...Equipment 1 Depressurize the meter completely See Warning on pg 14 2 Remove the four bolts on the bottom that fasten the register to the meter 3 Remove the adjuster from the meter 4 If the meter has a...

Страница 16: ...he kit 3 Lower the LCR II on to the bracket and securely fasten using the four bolts x provided Mount the LectroCount LCR II onto previously temperature compensated Neptune meters 1 Place the shaft ad...

Страница 17: ...he cable glands are removed from the register apply pipe sealant or PTFE tape on the gland threads before re installing Keep cables away from moving suspension components and other moving truck compon...

Страница 18: ...th the copper grease provided Insert and re coat the probe 2 or 3 times to provide a uniform coating inside the thermowell and to ensure proper heat transfer from the liquid to the probe 9 Connect the...

Страница 19: ...valves have one solenoid valve S1 and two positions an open position and a closed position Two stage valves have two solenoid valves S1 S2 and three positions open closed and dwell flow Dwell flow is...

Страница 20: ...ed to supply the dwell flow This valve is typically used in refined fuels applications A2859 11 Valve and 3 Way Solenoid A two stage valve with a S2 solenoid operated valve and a 3 way solenoid valve...

Страница 21: ...re valves to the LCR II 1 Attach cable glands and or conduit connectors to the solenoid valve s and the LCR II port s 2 Thread the wires through piece of weatherproof conduit that is cut to length fro...

Страница 22: ...T relay switch 1 per solenoid 20 AWG stranded wire 2 per solenoid Weatherproof flexible conduit diameter and NPT conduit connectors or cable glands PTFE tape or pipe sealant 84040 Board To wire 110 VA...

Страница 23: ...air or vapor eliminator 20 AWG stranded wire 2 for the S3 solenoid valve Weatherproof flexible conduit diameter and NPT conduit connectors or cable glands PTFE tape or pipe sealant To wire optical air...

Страница 24: ...R II port 3 Run the weatherproof conduit between the POD and the LCR II housing pull the wires through the ports and tighten the connectors 4 Connect the four POD terminals to four terminals on the J1...

Страница 25: ...g terminal J16 into the 81944 board 7 Route the P transducer cable through a cable gland in a port on the back of the LCR II Secure the cable gland LC recommends running the cable through weatherproof...

Страница 26: ...types of displays Signals from these outputs duplicate the volume data sent to the LCR II display Refer to the LectroCount remote display manual for complete installation instructions To wire an exter...

Страница 27: ...e from the back of the truck to the cab To communicate via true RS 232 protocol the VP Red wire must be connected to the J3 terminal block at terminal 47 not 46 RS 232 Communication Epson Printer Grou...

Страница 28: ...he table below 52 53 54 55 56 PRINTER SERIAL 485 TERMINAL POWER COUNTER MH1 CTS RXD TXD RTS GND GND 485 A 485 B CTS RXD TXD RTS VP EARTH AUX OUTPUTS PULSE INPUTS AUX I O GND GND GND IN 1 OUT1 OUT2 OUT...

Страница 29: ...harge the battery in accordance with the manufacturer s specifications Ensure the alternator is large enough to meet the total demands of the truck including the LCR II The LCR II requires a minimum o...

Страница 30: ...the 7 5A fuse into the red wire Make the splice close to the direct power terminal connection in the accessory panel and on the power side of the splice made with the printer power cable Power Check...

Страница 31: ...Line Fuse Drain Wire GROUND Accessory Panel Direct Power Supply POWER J6 DC 11 12 13 Gray Power Cable see below Black Data Cable 7 5A In Line Fuse Black Red Red Accessory Panel Chassis or Reliable Gr...

Страница 32: ...the groove and tighten the cover screw securely 3 Shaft Seals Units with internal pulsers have an O ring around the pulse encoder drive shaft that extends through the bottom of the LCR housing If a dr...

Страница 33: ...LCR II W O Pulser and Net Gallons Tag 818272 E365637 LCR II W Pulser and Gross Litres Tag 818273 E365537 LCR II W O Pulser and Gross Litres Tag 818273 E365647 LCR II W Pulser and Net Litres Tag 818274...

Страница 34: ...B 11 10 12 13 52 53 54 55 56 24 25 81833 Hollow O ring Seal 81330 Coiled Cable Handset 81513040 Data Cable 81841 81840 Enclosure Base Assy w Pulser w o Pulser 71319 Desiccant 84040 CPU Board Assy 081...

Страница 35: ...Connector 81320 J6 3 Pin Connector 81392 J8 8 Pin Connector 81391 J12 7 Pin Connector 81321 J13 6 Pin Connector 81837 J15 5 Pin Connector 81322 J14 4 Pin Connector 11 12 13 81324 J1 5 Pin Connector 8...

Страница 36: ...0 60 60 Liquid Controls 105 Albrecht Drive Lake Bluff IL 60044 847 295 1050 SAMPI Via Amerigo Vespucci 1 55011 Altopascio Lucca Italy 39 0583 24751 IDEX Fluid and Metering Pvt Ltd Survey No 256 Alindr...

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