32
33
PosT InsTallaTIon
environmental sealing Guidelines
The LCR 600 includes sensitive electronic components, including a micro-controller that can be damaged by the
presence of moisture. Therefore, it is essential that all conduit ports, the cover, and the shaft seals be adequately
sealed by the installer to ensure watertight integrity. The conformal coating on the board and a moisture-absorbing
desiccant inside the enclosure mitigates the problem of corrosion due to moisture, but these measures only protect
the board from small amounts of moisture trapped inside the enclosure when the lid is closed in humid conditions.
They are not capable of protecting the unit over time if a continuous leak is present in the enclosure.
1.
Conduit Entrances
The LCR 600 housing has seven conduit entrances, five ½" NPT female threads and two ¾" NPT. Use only ½" or ¾" NPT male
threaded fittings on the conduit entrances. Pressed in Caplugs and straight (rather than tapered) threads are inadequate as
seals for these entrances. Acceptable fittings are either metal or plastic conduit, pipe plugs, or cable glands. Threads should
be treated with PTFE-based “pipe dope” or a minimum of two revolutions of PTFE tape prior to installation. Threads should be
engaged a minimum of four full turns. When using cable glands, be sure the gland is sized properly for the outside diameter
of the cable and the elastometric seal around the cable sheath is compressed onto the cable. Use only one cable per cable
gland unless the gland is designed for multiple cables. When using conduit or Liquid-Tite, make sure that the opposite end is
connected to an environmentally sealed device. If the conduit is not sealed at the other device, fill the interior of the conduit at
the LCR 600 with a silicone rubber sealant, such as RTV, to prevent moisture from running down the conduit into the enclosure.
2.
Cover Seals
To seal the LCR 600 cover properly, ensure that the O-ring surrounding the cover is fit snug inside the groove, and tighten the
cover screw securely.
3.
Shaft Seals
Units with internal pulsers have an O-ring around the pulse encoder drive shaft that extends through the bottom of the LCR
housing. If a drive shaft adapter was attached at installation, make sure the O-ring around the shaft is securely seated in the
counter bore of the casting, covered with the flat washer provided, and held in place with the cotter pin provided. The control
switch on the front of the LCR 600 is also sealed with an O-ring and held in place by a bushing secured with three socket head
cap screws. When replacing a control switch in the field, make sure the O-ring is in place on the switch shaft before reinstalling
the switch bushing.
Close and seal the unit
Once the unit has been setup and tested, finish the installation by closing and sealing the housing. The LCR 600 must
be environmentally sealed to protect the electronics against the elements. The LCR 600 must also be sealed by a
Weights & Measures representative to guarantee the register is operating at the proper regulatory standards.
1. Secure the cables behind the LCR 600 and the cables in the cab with cable ties.
2. If conduit was used during the installation, fill the conduit end inside the LCR 600 with silicon RTV (provided with shipment, PN
82575).
Read and follow the directions of the Environmental Sealing Guidelines below
.
3. Tighten the cover bolt using a large flat-tip screwdriver or a 7/16” socket. Completely close the gap between the cover and the
housing tab.
Read and follow the directions of the Environmental Sealing Guidelines below
.
4. Seal the cover bolt and the switch plate bolts with a wire/lead seal.
See Weights & Measures Seals on pg. 33.
After the LCR 600 is powered correctly, continue on to the LectroCount LCR 600 Setup and Operation manual to setup the LCR
600 for operation. You will want to setup and test the LCR 600 before closing and sealing the unit.
IMPorTanT: before sealing the lCr 600
Any water or moisture damage to the LCR 600 as result of improper sealing will not be covered under the product warranty.
Sealing the LCR 600 is the Responsibility of the Installer
PosT InsTallaTIon—bIll of MaTerIals
08198
Hex Bushing ¾-½" NPT (2)
07223
Plug ½-40 NPT (7)
08254
Ground Screw #8-32 x ¼"
84065
Enclosure Cover Assembly
06635
Flat Washer .265" ID
08193
Captive Screw ¼-20 x
⅝"
08133
Screw #8-32 x
⅜
" (4)
70471
Selector Switch Knob
84048
LCR 600 Switch Plate
Weights & Measures seals
To detect possible intrusions into Weights & Measures approved calibrations on a LectroCount LCR 600, fillister holes
have been drilled into the switchplate screw and the latch. To seal according to Weights & Measures standards, a wire
is threaded through the fillister holes and closed with a lead seal.
sWITChPlaTe
laTCh
bill of Materials—external Components
