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20

21

Two Stage 3-Way Valve 

with (S2) Block Valve

2

Two Stage (S1 and S2) E-7 Valve 

Two Stage (S1 and S2) 

Block Valve

Two stage systems

valves

TWo sTaGe valves

The three most common Liquid Controls meter systems 

with two stage valves are: a block valve with a S1 and 

a S2 solenoid-operated valve fitted onto external piping 

(A2848-11), a block valve with a S2 solenoid-operated 

valve (A2859-11) and a 3-way solenoid on the LCR 600, 

and an E-7 valve with a S1 and a S2 solenoid-operated 

valve.

A2848-11 Valve

This two stage control valve has a S1 and a S2 solenoid-

operated valve. The S1 solenoid-operated valve is 

located at the meeting point of three bypass pipes: one 

pipe from the inlet side of the valve, one from the top 

of the block valve, and one from the outlet side of the 

valve. The S2 solenoid valve is located on a bypass pipe 

that connects the inlet and outlet sides of the control 

valve. It opens while the control valve is closed to supply 

the dwell flow. This valve is typically used in refined fuels 

applications.

A2859-11 Valve and 3-Way Solenoid

A two stage valve with a S2 solenoid-operated valve 

and a 3-way solenoid valve attached to the back of the 

LectroCount LCR 600. The 3-way solenoid-operated 

valve is located at the meeting point of two pipes from 

the vapor eliminator (one for eliminated vapor and 

one leading to the spit tank) and one pipe to the top of 

the block valve. The S2 solenoid valve is located on 

a bypass pipe that connects the inlet and outlet sides 

of the control valve. It opens while the control valve is 

closed to supply the dwell flow. This configuration is 

typically specified for products that hold vapor in the line 

such as LPG and NH

3

.

E-7 Valves

A two stage valve with a S1 and a S2 solenoid-operated 

valve. The E-7 valve is fitted with one external pipe to 

divert product flow to the closing mechanism. To supply 

a dwell flow, the E-7 bypasses the closed valve using 

channels molded into its housing. This valve is typically 

used in refined fuels applications.

single stage valves (cont.)

A2700 Series Electro-Pnuematic Valve

Electro-pnuematic valves use a S1 solenoid-operated 

valve mounted to a pneumatic actuator to open and 

close a V-7 valve. These valves are typically used in high 

viscosity applications like lube oil.

E-7 Valve

A2859-11 

Solenoid-Operated 

Block Valve and 3 Way 

Solenoid (PN 81527)

A2848-11 

Solenoid-Operated 

Block Valve

valves

Solenoid 1 Wiring for 

Single Stage Valves

Solenoid 1 and Solenoid 2 Wiring for A2859-

11 and 3-Way Two Stage, 2848-11 Two Stage, 

and E-7 Two Stage

Disconnect the power before working on the CPU board.

Disconnect Power

valve Installation 

If installing the valve yourself, please refer to the valve’s 

installation and operation manual for mechanical 

installation. Instructions for wiring Liquid Controls valves 

to the LCR 600 are on the following two pages.  

Materials needed for wiring valves: 

not supplied 

with the valve

• 

18 AWG stranded wire (3 per solenoid). 

Not necessary for 

3-Way solenoid valves. Only 2 needed for E-7 solenoids.

• 

Weatherproof flexible conduit, ½" diameter and ½" NPT 

conduit connectors or cable glands

• 

PTFE tape or pipe sealant

To wire valves to the lCr 600:

1.   Attach cable glands and/or conduit connectors to the 

solenoid valve(s) and the LCR 600 port(s). 

2.  Thread the wires through a piece of weatherproof conduit 

that is cut-to-length from the solenoid to a LCR 600 port. 

3.  Run the weatherproof conduit between the solenoid-

operated valve(s) and the LCR 600 housing, pull the 

wires through the ports, and tighten the connectors. 

4.  Connect the S1 solenoid-operated valve wires to 

terminals 14 and 15 on the J13 terminal block of the LCR 

600 CPU board.

5.  Connect the S2 solenoid-operated valve wires to 

terminals 17 and 18 on the J13 terminal block of the LCR 

600 CPU board.

To wire a single stage valves for presetting:

1.  Wire the S1 solenoid as instructed above.
2.  Run a jumper wire from Terminal 15 to Terminal 18. 

Solenoid operated valve 81527 (3-way LPG solenoid) 

has 3 cables potted into the housing. All other 

solenoid operated valves on Liquid Controls valves 

use cable assembly 81859, which has 2 cables.

Solenoid Operated Valve Cables

The Earth grounds for Terminals 16 & 19 are optional. 

The solenoid operated valves are grounded through 

the component they are mounted on.

Earth Grounds for Solenoid Valves

Connector

Block S2

Connector

Block S1

SOLENOIDS            J13

Earth/Green (16)

Earth/Green (16)

Earth/Green (19)

Earth/Green (19)

Out7/Black (15)

Out7/Black (15)

Out6/Black (18)

Out6/Black (18)

+12V/Black (14)

+12V/Black (14)

+12V/Black (17)

+12V/Black (17)

2

1

2

1

Содержание LectroCount LCR 600 E3708 Series

Страница 1: ...LectroCount LCR 600 Installation Parts Liquid Controls An IDEX Energy Fuels Business Installation EM150 12 E3708 E3709 Series S3 ...

Страница 2: ...s Class 2 power supply or an isolation power source and overcurrent protective device rated 5 Amp max are required to be installed in the field Pour être conforme aux exigences UL une alimentation électrique de classe 2 ou une alimentation électrique isolée et comportant un dispositif de protection contre la surtension de 5 ampères ou moins sont requises pour l installation Peripheral equipment mu...

Страница 3: ...ions LectroCount housings directly mounted to the meter are attached to the earth ground through the meter via the tank and the tank piping which is grounded by the electrical system grounding rods Division 1 fixed installations typically require metal conduit to the conduit hubs for the wiring The metal conduit provides the necessary ESD protection Divison 2 installations can ground the LectroCou...

Страница 4: ... Class I Potentially Explosive Gas Vapor Atmospheres Division 2 Gases and vapor are not normally present in an explosive concentration but may accidentally exist during abnormal operations Groups C D Flammable explosive Gas groups T6 Temperature class for surface temperature limitations T6 is 85º C 40 C Tamb 70 C Safe limits of ambient temperature IP66 and NEMA 4 Ingress protection dust tight and ...

Страница 5: ...fer product delivery and ticket generation Metrological data collection Presetting by volume Multiple production selection Four delivery screens Security settings Air and vapor elimination with proper accessories Valve control with proper accessories Electronic temperature volume compensation ETVC with proper accessories POS Upgrade Functions Cash and volume discounting Multiple tax structures Pri...

Страница 6: ... and a 9 pin connector for your PC can also make the connection but requires opening the LCR 600 Installation Overview Installation Overview If the LectroCount LCR 600 was ordered as part of a meter system it will arrive mounted on the meter and prewired to the ETVC probe air eliminator and valve Installation overview for LCR 600 ordered with meter system 1 Ground truck seat cushion Page 12 2 Inst...

Страница 7: ...ers should penetrate any paint to ensure a good electrical connection Ensure a Good Ground 6 1 2 3 3 5 8 4 9 LectroCount Ground Strap Kit 82185 Install the LectroCount Ground Strap Kit before installing the LectroCount register ESD Precaution Some truck seats typically passenger seats are not adjustable and do not require grounding Grounded Passenger Seats Typical Adjustable Truck Seats Ground Che...

Страница 8: ...ep until the product stops draining from the differential valve and discharge line valve nozzle 8 Leave the discharge line valve nozzle open while working on the system 1 Close the belly valve of the supply tank 2 Close the valve on the vapor return line 3 Close the manual valve in the supply line on the inlet side of the meter If no manual valve exists on the inlet side consult the truck manufact...

Страница 9: ...tions the cables must be routed from the back of the truck where the LCR 600 is installed to the front of the truck where the accessory panel is and the printer is typically installed The black data cable connects to the printer typically mounted in the truck cab The gray power cable hooks up to a power source During installation follow these guidelines and ensure the cables remain undamaged Guide...

Страница 10: ... 11 Solenoid Operated Block Valve A2859 11 Block Valve and 3 Way Solenoid PN 81527 Single Stage Systems Liquid Controls Valves Overview When ordered as part of a meter system with a LCR 600 Liquid Control s control valves are bolted onto the meter and wired to the LCR 600 at the factory Electronic control valves can also be ordered separately and retrofit onto meter systems already in service Thes...

Страница 11: ...nd close a V 7 valve These valves are typically used in high viscosity applications like lube oil E 7 Valve A2859 11 Solenoid Operated Block Valve and 3 Way Solenoid PN 81527 A2848 11 Solenoid Operated Block Valve Valves Solenoid 1 Wiring for Single Stage Valves Solenoid 1 and Solenoid 2 Wiring for A2859 11 and 3 Way Two Stage 2848 11 Two Stage and E 7 Two Stage Disconnect the power before working...

Страница 12: ...of a meter system with a LCR 600 Liquid Control s optical air and vapor eliminators are bolted onto the strainer and wired to the LCR 600 at the factory Optical air and vapor eliminators can also be ordered separately and installed onto meter systems already in service For mechanical installation instructions refer to the manual specific to the optical air and vapor eliminator Instructions for wir...

Страница 13: ...l board PN 81944 that mounts directly to the LCR 600 CPU board Typically a P transducer operates in conjuction with a shutdown device such as a valve or a dead man The shutdown control must be wired to the LCR 600 and should draw no more than 1 A To wire P Transducer to the LCR 600 1 Unplug the J1 and J3 terminal blocks from the LCR 600 CPU board 2 Remove the screw at the top left corner of the LC...

Страница 14: ...printer or roll printer Installation is the same for both printers LCR 600 s are typically shipped with a black sheathed data cable prewired to terminals J1 and J3 on the LCR 600 CPU board To install the printer 1 Find a convenient mounting spot in the truck cab where drivers can easily operate the printer 2 Clean the mounting spot and the bottom of the printer with alcohol for the best stick 3 At...

Страница 15: ...de all of the data connections and finished installing the components connect the power to the LCR 600 and the Epson printer Before making the power connections go through the vehicle system checklist below and ensure that the electrical system of the truck meets the minimum requirements for powering the LCR 600 and the Epson printer Vehicle System Checklist Clean any corrosion from the battery te...

Страница 16: ...stalled check to make sure that it powers up correctly The LCR 600 display and the printer power light should come on when the truck s ignition is turned to the ON or to the ACC position Make sure the printer power switch is on If the LCR 600 or the printer does not power up check the wiring and the connections on the LCR 600 CPU board against the manual 4 Connect the red wire to the direct power ...

Страница 17: ... in the counter bore of the casting covered with the flat washer provided and held in place with the cotter pin provided The control switch on the front of the LCR 600 is also sealed with an O ring and held in place by a bushing secured with three socket head cap screws When replacing a control switch in the field make sure the O ring is in place on the switch shaft before reinstalling the switch ...

Страница 18: ... Screw 8 32 x Bill Of Materials Bill Of Materials Internal Components Pulser Field Install Kit 82597 09380 Nylon Washer 2 81994 PULSER 100 PPR Pulser Field Install Kit 82597 08189 Flat Washer 08201 O ring 2 Bill Of Materials 840405 CPU Board Optional Items not shown Description Part Number Lap Pad Adapter 81514 Roll Printer Extension Cable 71237 Flash Cable 81885 81324 J1 5 Pin Connector 81456 J3 ...

Страница 19: ... 2014 Liquid Controls Pub No 500393 11 14 105 Albrecht Drive Lake Bluff IL 60044 2242 1 800 458 5262 847 295 1050 Fax 847 295 1057 www lcmeter com ...

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