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Lipco GSG-NV Series Скачать руководство пользователя страница 5

Operating Manual

Cross-flow fan unit type GSG-NV1 / 2

5 - 64

010980-26-E BA GSG-NV1_2 / 23.03.2012

1. Authorized use

The

LIPCO Cross-flow fan unit with tank trailer type GSG-NV1 /

2

with recycling technology is intended for double-sided spraying of
plant protection agents for vineyards, rose and berry plantations and
similar cultures.

LIPCO-GSG



fan units

are Julius-Kühn Institute Braunschweig /

Germany (JKI)- approved and registered in the list of loss-reducing
devices. For classification and authorized use please refer to actual
folder

„Verlustmindernde Geräte“ (

www.jki.bund.de/geraete“)

Technical modifications without any written agreement, either by
LIPCO or JKI, are not allowed. Otherwise

LIPCO Cross-flow fan unit

with tank trailer type GSG-NV1 / 2

will lose its classification as loss-

reducing device.

Any other use is deemed not authorized. The manufacturer will not
be liable for damages resulting from unauthorized use; the user will
be solely responsible for all risks in this case.

Authorized use also includes compliance with the manufacturer’s
operating, maintenance and repair instructions.

The operator is responsible for compliance with applicable accident
prevention regulations, in addition to the generally recognized safety,
occupational health and traffic safety regulations.

Unauthorized modifications to the

LIPCO Cross-flow fan unit with

tank trailer type GSG-NV1 / 2

will release the manufacturer from

liability for resulting damages.



Note for use on public roads

Before driving on public roads and paths, make sure that the
combination of tractor and

LIPCO Cross-flow fan unit with tank

trailer type GSG-NV1 / 2

or other combined equipment complies

with the applicable traffic regulations (maximum gross weight,
maximum axle loads, lights, warning signs, etc.). It may be nec-
essary to transport the

LIPCO Cross-flow fan unit with tank trailer

type GSG-NV1 / 2

on a flatbed truck.



Note

The

LIPCO Cross-flow fan unit with tank trailer type GSG-NV1 /

2

is also referred to in this operating manual only as

LIPCO GSG-NV.

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Содержание GSG-NV Series

Страница 1: ...one row two rows LIPCO GmbH Am Fuchsgraben 5b D 77880 Sasbach Tel 49 0 7841 6068 0 Fax 49 0 7841 6068 10 email mail lipco com Internet http www lipco com GSG NV2 with 1000 l trailer tank GSG NV2 with...

Страница 2: ...manual closely This will help you to prevent any damage and also to prevent accidents that could result from failure to comply with the manual and for which LIPCO can assume no liability This operatin...

Страница 3: ...oads with the GSG AN2 25 15 Operating the LIPCO GSG NV 27 15 1 Determining the amount of spray liquid needed 27 15 2 Checking the driving speed 27 15 3 Calculation of the driving speed 28 15 4 Nozzle...

Страница 4: ...4 64 010980 26 E BA GSG NV1_2 23 03 2012 25 Troubleshooting 53 26 Storing the machine 55 27 Warranty 57 28 Functional diagram GSG NV 58 29 Electric diagram for GSG NV 59 30 Hydraulic diagram for GSG N...

Страница 5: ...rized use the user will be solely responsible for all risks in this case Authorized use also includes compliance with the manufacturer s operating maintenance and repair instructions The operator is r...

Страница 6: ...read the oper ating manual and comply with all safety instructions Always shut off the motor and remove the ignition key when performing maintenance or repairs Danger of parts being catapulted while d...

Страница 7: ...the work area while the universal joint shat is rotating There is an increased risk of accident in case of con tact For your safety do not wear loose clothing or accessories e g scarves The LIPCO GSG...

Страница 8: ...ay unit must protect themselves with suitable protective gear against contamination from the plant pro tection agents safety gloves etc Always comply with the regulations of the plant protection agent...

Страница 9: ...only by the use of LIPCO original replacement parts Before each use check the trailer hitch bolts on the three point mount and all nuts and bolts Exercise special caution when using roads or paths e g...

Страница 10: ...inimum operating pressure 5 bar re quired for suction one V4A nozzle tube each integrated in the cross flow fans with 5 drip stop rotary nozzle bodies with flat fan venturi nozzles AVI 80 green or oth...

Страница 11: ...uick release coupler and 2 50 m hose for exter nal suction Electrical monitoring unit with display output l min speed and effective output in liters Electrical monitoring and control unit type SPRAYDO...

Страница 12: ...W 35 35 40 Pump type AR 160 bp AR 160 bp AR 160 bp Number of fans 2 4 4 Row width m 1 80 2 20 3 20 1 80 2 20 3 20 1 80 2 20 3 20 Width adjustment standard m 0 20 1 10 0 20 1 10 Required pump capacity...

Страница 13: ...ily for dirt and cleaned if necessary Fig 1 Pressure filter 1 mesh width 0 3175 mm The pressure filter is located between the shut off motors The filter insert should be check several times daily for...

Страница 14: ...n flow of the recycled spray must be checked several times daily and cleaned if necessary Recycling filter insert Fig 4 10 2 Fan width adjustement The fan width is adjusted man ually from the tractor...

Страница 15: ...justed sim ultaneously Hydraulic cylinders for height adjustment Fig 6a 10 4 Tanks of GSG NV Spray liquid tank fresh water tank Fresh water tank green On back side of spray liquid tank Spray liquid ta...

Страница 16: ...2 16 64 010980 26 E BA GSG NV1_2 23 03 2012 Hand washing tank Hand washing tank green on front side of spray liquid tank valve for hand washing Fig 8 Caution Do not fill the hand washing tank with sp...

Страница 17: ...d circuit is blocked suction filter can be removed and cleaned Position Empty tank Spray liquid tank can be emptied Place the collector beneath the valve and dispose of the collected spray agent in ac...

Страница 18: ...the injectors and via the recycling filter back into the spray liquid tank Position Suction tank Pump conveys spray liquid from the spray liquid tank to the spray nozzles The second 2 way valve is sit...

Страница 19: ...ng Manual Cross flow fan unit type GSG NV1 2 19 64 010980 26 E BA GSG NV1_2 23 03 2012 Function of the shut off valve All fans can be easily shut off on if necessary with one valve Shut off on valve F...

Страница 20: ...s on the tractor LIPCO GSG NV and the universal joint shaft are installed and functioning 12 Attachment to the towing vehicle Before operation check the machine and the towing vehicle to ensure that t...

Страница 21: ...and secure Check the bolts of the upper and lower links on the LIPCO GSG NV for damage and ensure that they are properly seated Movement of the steering bar activated by adequate push button on contro...

Страница 22: ...ke sure they are connected properly Switch off the power take off when connecting Hydraulic connection Connect hydraulic couplings for the adjustment of the tun nel width to the tractor Fig 14 Red ret...

Страница 23: ...the tractor check the length of the universal joint shaft Caution Maximum overlapping is desirable The universal joint shaft must not be pulled apart more than half of the overlap of the sliding profi...

Страница 24: ...ge in wintertime During spraying the universal joint shaft must be able to turn freely and must not come into contact with the universal joints shaft storage bracket Connect safety chains for the univ...

Страница 25: ...ation in traffic Fig 19 Connect lights via the 7 pin 12V plug on the tractor Fig 19 The outer fan units must be in the inner position i e completely pushed together and the hydraulic drive must be swi...

Страница 26: ...s a better road stability Width adjustment can be done via control box on tractor Hydraulically adjustable axis option Rear view axis extended to min width For working in vineyards e g axis can be adj...

Страница 27: ...n agent The working width in meters corresponds to the row width per tunnel The approximate driving speed km h can be read from the speedometer of the towing vehicle In order to take into account any...

Страница 28: ...Driving time 60 sec Calculation 100 x 3 6 360 6 60 60 The driving speed is therefore 6 km h Conversion of driving time to driving speed As an alternative to the above calculation the approximate driv...

Страница 29: ...quantity of one nozzle in l m Driving speed Row spacing Expended quantity Number of Tunnel km h x m x l ha x units 600 x Number of all open nozzles The choice of required nozzles is based on the follo...

Страница 30: ...zle dis charge is distributed in the pressure range between 7 and 12 bar The liquid discharge l min now has to be checked at the unit Measurement Conduct the measurement using water only Fill the tank...

Страница 31: ...ling mandrel Conduct a spray text for at least 2 min Determine the volume of liquid used by refilling to the marking and then compare with the calculated total discharge For smaller amounts or to incr...

Страница 32: ...ssoming with full foliage Open only as many nozzles upward as required by the foli age wall 90 position to foliage wall Pressure 7 8 bar Nozzles 80 fan jet or injec tor nozzles Close upper nozzles dep...

Страница 33: ...ght up Stop The correct setting of the nozzles is facilitated by a noticeable click when turning For all spraying make sure that the center of the fan units is aligned to the center of the plants so t...

Страница 34: ...njector through the recycling filter to the spray tank The injectors are switched on and off via the control box Fig 23 Nut Filter can be removed for cleaning by unscrewing the adequate nut Recycling...

Страница 35: ...llector is completely empty Afterwards switch off the recycling unit at the control box and then switch off the universal joint shaft This sequence prevents dripping of the spray liquid into the tunne...

Страница 36: ...uantity Number of Tunnel km h x m x l ha x 600 Sample calculation based on the following data Required water quantity 600 l ha Driving speed 6 km h Row spacing 2 m Number of tunnels 2 Calculation 600...

Страница 37: ...ed plant protection agent quantity in kg Required quantity of agent kg recommended quantity kg ha x area ha Sample calculation based on the following data Recommended quantity 2 kg ha Surface area to...

Страница 38: ...or the last spraying 16 3 Intervals for checking the dosing and distribution accuracy of the LIPCO GSG NV At least at the start of the spraying season the discharge quantity of the unit at the nozzles...

Страница 39: ...trailer is located under the spray liquid tank 3 way valve Fig 26 Position Suction tank Liquid is pumped from the spray liquid tank fresh water tank to the nozzles in the tunnel walls Switch on mixing...

Страница 40: ...Surface water may be used only after obtaining official permis sion and if measures are taken to prevent contamination The spraying liquid tank can also be filled via an optionally avail able external...

Страница 41: ...he spray liquid tank mixing well Important Do not flush in granulates via the filling strainer since they tend to clump and can stop up the filling strainer Clean empty plant protection agent containe...

Страница 42: ...ore spraying Remaining spraying liquid must be disposed according the regula tions of JKI Braunschweig When diluting with fresh water it is a good idea to add the water via the tank cleaning nozzle Th...

Страница 43: ...lve 1 to the middle position Clean suction filter Fig 30a This will shut off the agent spraying circuit Set both 2 way valves 2 3 to position Machine cleaning Fig 30a b The pump will bring fresh water...

Страница 44: ...zles and suction unit To clean the pump fittings and hoses fill the fresh water tank with water and operate the pump for a short period All fittings should be actuated several times in order to ensure...

Страница 45: ...on filter and the filter cartridge can now be screwed off for cleaning Fig 31 Cleaning the inside of the liquid spray tank The spray liquid tank is equipped with a rotating noz zle for cleaning the in...

Страница 46: ...circulates from the fresh water tank the spray liquid container via the recycling circuit Excess spraying liquid must be disposed of in accordance with applicable JKI Braunschweig regulations If the L...

Страница 47: ...n Fan unit bottom If liquid collects in the hollow space in the fan unit wall it can be drained via the drain plug at the bottom This is es pecially important in the event of sub freezing temperatures...

Страница 48: ...2 23 03 2012 Lubrication points Lubricate at both grease nip ples on drawbar every 6 months Fig 36 Lubrication points Lubricate drawbar top and bottom with grease every week Fig 36a Lubrication point...

Страница 49: ...all sides of both tubes on hydraulic adjustable axis with grease every 6 weeks Fig 36c Lubrication points Lubricate all sides of both tubes on height adjustment with grease every 6 weeks Fig 37d Pump...

Страница 50: ...e if they need to be replaced use only LIPCO original replacement parts Air receiver Valve for pressure check of air receiver Set the pressure of the air re ceiver to approx 20 of the spraying pressur...

Страница 51: ...arts always check the seals in the pressure circuit before operating the system with plant protection agents Clean all filters Recycling injector After repairs or cleaning make sure that the injector...

Страница 52: ...ometer can be screwed onto the test connection of the pressure control valve Fig 41 When not in use the test connection is closed by a plug and seal Fig 41 Pressure control valve 24 2 Flow rate check...

Страница 53: ...recy cling filter Eliminate squeezing blockage Recycling circuit shut off Switch on recycling at control box Adjust recycling valve Insufficient pump capacity Suction filter blocked Clean suction filt...

Страница 54: ...nk cleaning and or valve for flushing device still open Both valves must be closed When spray liquid tank is partially filled the pump sucks air due to exces sive foaming Use anti foaming agent Inlet...

Страница 55: ...filter using fresh water To protect the cross flow fan unit from damage during the winter months the unit must be filled with an antifreeze agent mixed with water after cleaning all parts The proporti...

Страница 56: ...ters clean and check for damage Check oil level of pump check membranes and valves for dam age Replace damaged parts only with LIPCO original replacement parts Grease all unpainted parts to protect th...

Страница 57: ...anty claims can be asserted only after examination and or return of the defective parts The returned parts must be accompanied by the completed warranty application The warranty will be voided if the...

Страница 58: ...valve suction filter 5 Safety pressure control valve 17 Hand washing water 6 Fan unit 18 2 way valve recycling nozzle 7 Recycling filter 1 per fan unit 19 Container cleaning nozzle 8 Fresh water tank...

Страница 59: ...nual Cross flow fan unit type GSG NV1 2 59 64 010980 26 E BA GSG NV1_2 23 03 2012 29 Electric diagram for GSG NV Wiring diagram shows maximum possi ble design Deviations in actual ma chine delivered a...

Страница 60: ...Operating Manual Cross flow fan unit type GSG NV1 2 60 64 010980 26 E BA GSG NV1_2 23 03 2012 30 Hydraulic diagram for GSG NV...

Страница 61: ...Operating Manual Cross flow fan unit type GSG NV1 2 61 64 010980 26 E BA GSG NV1_2 23 03 2012 31 Notes...

Страница 62: ...Operating Manual Cross flow fan unit type GSG NV1 2 62 64 010980 26 E BA GSG NV1_2 23 03 2012...

Страница 63: ...unit with tank trailer GSG NV 1 2 Serial no Year of manufacture The manufacturer declares expressly that the machinery fulfills all the rele vant provisions of the Directive 2006 42 EC To implement th...

Страница 64: ...Design mail bauer ib com...

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