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Installation Guide Linear Motors

ENG

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P01-23-HP-SSCP

NTI AG / LinMot

6 Maintenance and test instructions

6.1 Stator Checking

The following tables show the resistive value between the different connector pins for each stator type. If the
value is not within a range of +/- 10% the stator may be damaged (temperature of the stator for all
measurements: 20°C).

PS01-23x80F-HP-SSCP-R150 (0150-4379

)

/ Phase1-

Red / Orange

Pin 1 / Pin 2

4.2



/ Phase2-

Blue / Gray

Pin 3 / Pin 4

4.2



5V / GND

White / Brown

Pin A / Pin B

505



Sensor Sine / GND

Yellow / Brown

Pin C / Pin B

37.5 k



Sensor Cosine / GND

Green / Brown

Pin D / Pin B

37.5 k



Temp. Sensor / GND

Black / Brown

Pin E / Pin B

10 k



Phase / GND

Pin 1,2,3,4 / Pin B

>20 M



All Pin / Shield

Pin 1-E / Housing

>20 M



PS01-23x80F-HP-SSCP-G02-R150 (0150-4471

)

/ Phase1-

Red / Orange

Pin 1 / Pin 2

4.2



/ Phase2-

Blue / Gray

Pin 3 / Pin 4

4.2



5V / GND

White / Brown

Pin A / Pin B

505



Sensor Sine / GND

Yellow / Brown

Pin C / Pin B

37.5 k



Sensor Cosine / GND

Green / Brown

Pin D / Pin B

37.5 k



Temp. Sensor / GND

Black / Brown

Pin E / Pin B

10 k



Phase / GND

Pin 1,2,3,4 / Pin B

>20 M



All Pin / Shield

Pin 1-E / Housing

>20 M



PS01-23x80F-HP-SSCP-R20 (0150-4359

)

/ Phase1-

Red / Orange

Pin 1 / Pin 2

4.2



/ Phase2-

Blue / Gray

Pin 3 / Pin 4

4.2



5V / GND

White / Brown

Pin A / Pin B

505



Sensor Sine / GND

Yellow / Brown

Pin C / Pin B

37.5 k



Sensor Cosine / GND

Green / Brown

Pin D / Pin B

37.5 k



Temp. Sensor / GND

Black / Brown

Pin E / Pin B

10 k



Phase / GND

Pin 1,2,3,4 / Pin B

>20 M



All Pin / Shield

Pin 1-E / Housing

>20 M



PS01-23x80F-HP-SSCP-G02-R20 (0150-4472

)

/ Phase1-

Red / Orange

Pin 1 / Pin 2

4.2



/ Phase2-

Blue / Gray

Pin 3 / Pin 4

4.2



5V / GND

White / Brown

Pin A / Pin B

505



Sensor Sine / GND

Yellow / Brown

Pin C / Pin B

37.5 k



Sensor Cosine / GND

Green / Brown

Pin D / Pin B

37.5 k



Temp. Sensor / GND

Black / Brown

Pin E / Pin B

10 k



Phase / GND

Pin 1,2,3,4 / Pin B

>20 M



All Pin / Shield

Pin 1-E / Housing

>20 M



Содержание P01-23-HP-SSCP

Страница 1: ...NTI AG LinMot Dok Nr 0185 0136 E_1V0_IG_Linear_Motors_P01 23 HP SSCP Installation Guide Linear Motors ENG P01 23 HP SSCP ...

Страница 2: ...1 Minimum distance from slider to slider 11 3 6 2 Minimum distance from slider to metallic parts 11 3 7 Material Data 12 4 Electrical connection 13 4 1 Motor Cable 13 4 1 1 Technical Data of the Stator Cable 13 4 1 2 Technical Data of Extension Cables 14 4 1 3 Cable Installation 14 4 2 Connectors 14 4 2 1 IP Class IP67 14 4 2 2 IP Class IP69k 15 4 2 3 Pin Assignment Linear Motor 15 5 Accessories 1...

Страница 3: ...0F HP SSCP G02 R20 22 9 1 3 PS01 23x80F HP SSCP R150 22 9 1 4 PS01 23x80F HP SSCP G02 R150 23 9 1 5 PS01 23x160H HP SSCP R20 23 9 1 6 PS01 23x160H HP SSCP G02 R20 24 9 1 7 PS01 23x160H HP SSCP R150 24 9 1 8 PS01 23x160H HP SSCP G02 R150 25 9 2 Slider 25 10 Declaration of Conformity and CE marking 27 11 CB Test Certificate 28 ...

Страница 4: ... liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the responsibility of the user to check the data and information provided by NTI AG for correct applicability in terms of safety In addition the entire responsib...

Страница 5: ...ution Risk of Electric Shock Before working make sure that there are no high voltages Fast moving Machine Parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic Restart The motors can start automatically under certain cricumstances If nece...

Страница 6: ... cause eye injury By machining the sliders heat would result which demagnetizes the magnets Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface Do not grip the sliders with ...

Страница 7: ...ons in chapter 2 during the assembling Do not hold the stator by the cable during handling The tensile strength of the cable is only 10 N Clean the slider with a paper towel Lubricate the slider Sliders with a length of more than 500 mm are lubricated with a grease quantity of 4 g approx hazelnut per meter Shorter sliders are inserted without lubrication The grease can be applied by hand or with a...

Страница 8: ...assembly See dimensions in chapter 9 Checking the installed direction of slider After the installation the front end of the slider is located at the opposite side of the stator from the cable connector or cable exit 3 3 Mounting the Stator The stator can be mounted vertically and horizontally using the threaded holes provided Both mounting options are shown below 3 3 1 Vertical Mounting of the Sta...

Страница 9: ...m motor cooling it is important that the complete mounting flange is in contact with the surface Max torque must be observed Thread Max torque for screw M4 2 Nm 3 4 Mounting the Payload to the Slider The load is mounted as a fixed bearing using spherical washers and conical seats see the section Slider mounting kits To avoid shear force on slider and wear on stator the payload has to be beared by ...

Страница 10: ...tached directly to the end of the slider In order to compensate for misalignment spherical axial bearings consisting of spherical washers and conical seats see the section Slider mounting kits are used to connect to the load The mounting kit of slider and an oversized hole for the screw make it possible to adjust a radial and angle offset If a mechanical end stop at the back end of the slider is r...

Страница 11: ... in PL01 28 PL01 27 80 mm 3 15 in PL10 28 70 mm 2 76 in The data are measured from slider center to slider center 3 6 2 Minimum distance from slider to metallic parts When installing linear motors in modules with metal parts near the slider undesired forces can arise due to magnetic attraction or eddy currents These generally manifest as erratic and jerky positioning or reduced dynamics of the lin...

Страница 12: ...Stainless steel 1 4404 AISI 316L 2 Bearing tube PEEK 3 Bearing sleeve PPS 4 Cable sheath PUR 5 Stator connector housing Statorvariant R20 Stainless steel 1 4404 AISI 316L Stator connector housing Statorvariant R150 Steel nickel plated 6 Slider tube HP Standard Stainless steel 1 4301 AISI 304 Slider tube HP HCR Stainless steel 1 4404 AISI 316L ...

Страница 13: ...sed for moving cable applications The connector cable integrated in the stator is 20 cm or 150 cm R20 or R150 long depending on the stator variant and must not be moved 4 1 1 Technical Data of the Stator Cable PS01 23x80F HP SSCP R20 PS01 23x160H HP SSCP R20 PS01 23x80F HP SSCP R150 PS01 23x160H HP SSCP R150 Cable name KS03 04 05 KS03 04 05 Cable length 200 mm 1500 mm Minimum bending radius for fi...

Страница 14: ...uid good good good 4 1 3 Cable Installation A 20 mm B 25 mm Min Bending radius C 6 7 mm Cable Ø The stator cable must not be laid in a freely movable manner The cable must be laid firmly observing minimum bending radius for fixed intallation see chapter 4 1 1 If free movement of the cable is desired an extension cable should be provided Max tensile force 10 N of the stator cable 4 2 Connectors Dep...

Страница 15: ...sconnect motor when there is power on the servo drive Use only double shielded original LinMot cable Cables from other sources must be checked precisely before commissioning Incorrect connections can destroy the drive and stator Connector Type R Connector Pin Phase1 1 Phase1 2 Phase2 3 Phase2 4 5V A SIGNAL GROUND B Sensor Sin C Sensor Cos D Temp sensor E SHIELD of stator and stator cable Case Conn...

Страница 16: ...C 8 Trailing chain cable W R SSC 8 m 0150 2686 KS05 W R SSC Trailing chain cable W R SSC Custom length 0150 3583 Item Description Item No KS05 Y R SSC 2 Trailing chain cable Y R SSC 2 m 0150 2687 KS05 Y R SSC 4 Trailing chain cable Y R SSC 4 m 0150 2688 KS05 Y R SSC 6 Trailing chain cable Y R SSC 6 m 0150 2689 KS05 Y R SSC 8 Trailing chain cable Y R SSC 8 m 0150 2690 KS05 Y Fe R SSC Trailing chain...

Страница 17: ...her a pair of spherical washers and a pair of conical seats It allows the slider to be fixed in the direction of motion It also helps to compensate for radial and angle offset Material Spherical washer conical seat case hardened steel Item Item No Slider Thread d1 d2 d3 h PLF01 12 Ni Nickel plated 0150 3573 12mm M5 5 2mm 0 20in 6 0mm 0 24in 10 5mm 0 41in 3 2mm 0 13in ...

Страница 18: ...2 Phase2 Blue Gray Pin 3 Pin 4 4 2 5V GND White Brown Pin A Pin B 505 Sensor Sine GND Yellow Brown Pin C Pin B 37 5 k Sensor Cosine GND Green Brown Pin D Pin B 37 5 k Temp Sensor GND Black Brown Pin E Pin B 10 k Phase GND Pin 1 2 3 4 Pin B 20 M All Pin Shield Pin 1 E Housing 20 M PS01 23x80F HP SSCP R20 0150 4359 Phase1 Phase1 Red Orange Pin 1 Pin 2 4 2 Phase2 Phase2 Blue Gray Pin 3 Pin 4 4 2 5V G...

Страница 19: ...n Brown Pin D Pin B 37 5 k Temp Sensor GND Black Brown Pin E Pin B 10 k Phase GND Pin 1 2 3 4 Pin B 20 M All Pin Shield Pin 1 E Housing 20 M PS01 23x160H HP SSCP R20 0150 4381 Phase1 Phase1 Red Orange Pin 1 Pin 2 3 9 Phase2 Phase2 Blue Gray Pin 3 Pin 4 3 9 5V GND White Brown Pin A Pin B 505 Sensor Sine GND Yellow Brown Pin C Pin B 37 5 k Sensor Cosine GND Green Brown Pin D Pin B 37 5 k Temp Sensor...

Страница 20: ...tators with about 2 3 g 0 1 oz grease LU02 There should only be a slight film of lubricant Note Do not over lubricate Finally grease the slider according to paragraph 3 2 Assembly of the linear motor 6 2 3 Cleaning Agent Lubricant All stainless steel motors from LinMot have an IP69 protection class They can be cleaned with the usual cleaning agents in the usual concentration and quantity as used i...

Страница 21: ...Remove the slider from this plastic containers only for assembling The storage area must be dry dust free frost free and vibration free Prescribed storage temperature 15 C 70 C The motor must be protected against extreme weather conditions The air in the storage area must not contain any harmful gases The max installation altitude is 4 000 m above sea level From 1 000 m derating of 1 C per 100 m i...

Страница 22: ...Installation Guide Linear Motors ENG Seite 22 30 P01 23 HP SSCP NTI AG LinMot 9 1 2 PS01 23x80F HP SSCP G02 R20 in mm 9 1 3 PS01 23x80F HP SSCP R150 in mm ...

Страница 23: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 23 HP SSCP Seite 23 30 9 1 4 PS01 23x80F HP SSCP G02 R150 in mm 9 1 5 PS01 23x160H HP SSCP R20 in mm ...

Страница 24: ...Installation Guide Linear Motors ENG Seite 24 30 P01 23 HP SSCP NTI AG LinMot 9 1 6 PS01 23x160H HP SSCP G02 R20 in mm 9 1 7 PS01 23x160H HP SSCP R150 in mm ...

Страница 25: ...stant 18 10 chrome nickel steel material no 1 4301 AISI 304 The heavy duty sliders PL02 are additionally coated with tungsten carbide WC C have better emergency running properties and are superior to standard sliders in terms of service life in abrasive environments Sliders of the HCR series high corrosion resistant are made of stainless steel 1 4404 chrome nickel molybdenum AISI 316L Their use is...

Страница 26: ...30 PL02 12x270 230 HP Slider heavy duty High Performance 0150 1553 270 PL02 12x290 250 HP Slider heavy duty High Performance 0150 1495 290 PL02 12x350 310 HP Slider heavy duty High Performance 0150 1555 350 PL02 12x420 380 HP Slider heavy duty High Performance 0150 1554 420 PL02 12x480 440 HP Slider heavy duty High Performance 0150 2519 480 PL02 12x580 540 HP Slider heavy duty High Performance 015...

Страница 27: ...F HP SSCP G02 R20 0150 4472 PS01 23x80F HP SSCP R150 0150 4379 PS01 23x80F HP SSCP G02 R150 0150 4471 PS01 23x160H HP SSCP R20 0150 4381 PS01 23x160H HP SSCP G02 R20 0150 4474 PS01 23x160H HP SSCP R150 0150 4380 PS01 23x160H HP SSCP G02 R150 0150 4473 konform ist mit den Anforderungen der Richtlinien is conform to the provisions of directives est conformé aux exigences des directives 2014 30 EU EM...

Страница 28: ...Installation Guide Linear Motors ENG Seite 28 30 P01 23 HP SSCP NTI AG LinMot 11 CB Test Certificate ...

Страница 29: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 23 HP SSCP Seite 29 30 Notes ...

Страница 30: ...ion 41 56 419 91 91 office linmot com Tech Support 41 56 544 71 00 support linmot com Web https www linmot com North South America Headquarters LinMot USA Inc N1922 State Road 120 Unit 1 Lake Geneva WI 53147 USA Sales Administration 262 743 2555 usasales linmot com Tech Support 262 743 2555 usasupport linmot com Web https www linmot usa com Visit https linmot com contact to find a distributor near...

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