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FlowMaster™ Rotary Driven Hydraulic  Pump

Page Number - 8

7.5A-18110-G00

Form 403142

Troubleshooting

Condition

Possible Cause

Corrective Action

Pump does not run.

Closed supply line shut off valve.

Open shut-off valve.

Insufficient Hydraulic Fluid supply.

Check hydraulic supply for proper

pressure  and  flow.

Closed fluid outlet line.

Check outlet line and clear

obstructions.

Pump is stalled due to grease

Relieve  grease  backpressure.

backpressure.

Pump is seized or damaged.

Dismantle  the  pump  and  repair

defective or seized component.  See

disassembly  and  assembly

procedure.

Pump speeds up or runs erratically.

Low level of grease or reservoir

Refill  reservoir.

is  empty.

Follower plate is stuck and separated

Check follower plate and container

from  grease.

for  damage.

Pump piston or checks are worn.

Disassemble  the  pump  and  repair.

Pump runs, but output is low.

Insufficient hydraulic fluid supply.

Check hydraulic supply and adjust

flow.

Inlet pressure too low.

Increase pressure using valve 38.

Weepage from housing cover 30.

Cup seal (16) or O-Ring (48) failure.

Check the seals and replace if

necessary.

Pump  becomes  noisy.

No crank case oil.

Add crank case oil. Remove Pipe

Plug (39) from Pump Housing (40).

Oil level should be at the bottom of

the Pipe Plug opening.  Add 10W30

motor oil until the crankcase is full.

Worn wrist pin bushing 13.

Check the bushings and replace if

necessary.

Americas:

One Lincoln Way

St. Louis, MO  63120-1578

USA

Phone  +1.314.679.4200

Fax +1.800.424.5359

Europe/Africa:

Heinrich-Hertz-Str 2-8

D-69183  Walldorf

Germany

Phone  +49.6227.33.0
Fax +49.6227.33.259

Asia/Pacific:

25 Int’l Business Park

#01-65  German  Centre

Singapore  609916

Phone  +65.562.7960

Fax +65.562.9967

© Copyright 1999

Printed in USA

Web site:

www.lincolnindustrial.com

Содержание FlowMaster A Series

Страница 1: ...0 Form 403142 NOV2001 FlowMaster Single Action Rotary Driven Hydraulic Pump For 5 Gallon Pail Container Model 85486 Series A This pump conforms to the European Directive for Product Safety Foreign Patent Pending U S Patent No 6 102 676 ...

Страница 2: ...d in this manual Annual inspection by the factory authorized warranty and service center nearest you is recommended A list of factory authorized warranty and service centers is available upon request Damaged Pumps Any pump that appears to be damaged in any way is badly worn or operates abnormally shall be removed from use until repairs are made Contact the factory authorized warranty and service c...

Страница 3: ...nents Contact your Lincoln Industrial representative for assistance in designing a system to suit your specific needs The pump was tested in light weight oil which was left in to protect the pump from corrosion Flush the pump before connecting it to the system to prevent contamination of the grease with residual oil Use follower plate 252725 for a 35 lb 5 gallon pail 1 Mount the pump securely on t...

Страница 4: ... Pin Bushings 13 Plunger Tube 11 Pump Plunger and Upper Check Parts 20 19 and 18 Pump Cylinder 24 Check Seat Housing and Lower Check Ball and seat 28 and 26 upper Bronze Bushing 45 Housing Tube 49 Shovel Plug 50 and Reciprocating Tube 21 3 Assembly Procedure is the reverse of the Disassembly Procedure except for the following Disassembly Procedure See illustration 1 Tools Required Hex Bit Socket W...

Страница 5: ...cised to prevent excess compound from flowing into critical areas such as clearance fits and ball check Allow a minimum of 30 minutes cure time before operating the pump 7 Fill cranckcase with 10W30 motor oil up to the bottom off the pipe plug 39 8 Torque Specifications A Plunger Tube 11 to Outlet Pin 9 100 to 110 In Lbs B Button Head Screws 12 to Wrist Pin Anchor 14 100 to 110 In Lbs C Plunger Tu...

Страница 6: ...FlowMaster Rotary Driven Hydraulic Pump Page Number 6 7 5A 18110 G00 Form 403142 Illustration 1 Illustration 2 252725 Follower Plate 52 53 54 55 56 indicates change ...

Страница 7: ...ew 38 2 Socket Head 1 4 x 1 2 270634 Screw 1 2 x 1 1 4 270658 13 2 Wrist Pin Bushing 270668 39 1 Pipe Plug 3 8 NPTF 67417 14 1 Wrist Pin Anchor 270731 40 1 Pump Housing 270673 15 1 Backup Washer 41 2 Backup Ring Polyurethane 16 1 Cup Seal 42 2 O Ring Polyurethane Polyurethane 43 2 O Ring Nitrile 17 1 Plunger Link Rod 270728 44 2 Outlet Pin Nut 270619 18 1 Spring 270616 45 1 Bronze Bearing 270674 1...

Страница 8: ...piston or checks are worn Disassemble the pump and repair Pump runs but output is low Insufficient hydraulic fluid supply Check hydraulic supply and adjust flow Inlet pressure too low Increase pressure using valve 38 Weepage from housing cover 30 Cup seal 16 or O Ring 48 failure Check the seals and replace if necessary Pump becomes noisy No crank case oil Add crank case oil Remove Pipe Plug 39 fro...

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