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FlowMaster™ Rotary Driven Hydraulic  Pump

Page Number - 2

7.5A-18110-G00

Form 403142

Description

General  Description

The  Lincoln  Industrial  FlowMaster  Pump  Model  85486  is  a

fully hydraulically operated grease pump.  Grease output is

proportional to the hydraulic input flow.  The pump is

primarily designed for use in a 5 gallon pail or small

container.

The pump is driven by the rotary motion of the hydraulic

motor.  Rotary motion is converted to reciprocating motion

through an eccentric crank mechanism.  The reciprocating

action causes the pump cylinder to move up and down.  The

pump is a positive displacement 

single acting pump

.

Grease output occurs during the up stroke of the pump.

During the down stroke, the pump cylinder is extended into

the grease.  Through the combination of shovel action and

vacuum generated in the pump cylinder chamber, the

grease is forced into the pump cylinder.  During the up-

stroke, the inlet check closes, and  the grease taken in

during the previous stroke is transferred through the outlet

check and discharged to the outlet port.  Typical output of the

pump is shown on page 3, under Pump Performance and

Specifications.

Appropriate Use

•

The pump is exclusively designed to pump and dispense

lubricants  using  hydraulic  power.

•

The  maximum  specification  ratings  should  not  be

exceeded.

•

Any other use not in accordance with instructions will

result in loss of claims for warranty and liability.

Do not exceed 450 PSIG (32 bar) maximum supply inlet

hydraulic pressure.  Exceeding the rated pressure may result

in damage to system components and personal injury.

Specialized equipment and knowledge is required for repair

of this pump.  Contact the factory authorized warranty and

service center nearest you for repair or adjustments other

than  maintenance  specified  in  this  manual.

Annual inspection by the factory authorized warranty and

service center nearest you is recommended.

A list of factory authorized warranty and service centers is

available  upon  request.

Damaged Pumps

Any pump that appears to be damaged in any way, is badly

worn or operates abnormally, shall be removed from use

until repairs are made.  Contact the factory authorized

warranty and service center nearest to you for repairs.

Table of Contents

Page

Safety ….……………………................................................................2

Description....................................................................................2

Appropriate  Use................................................................2

Pump  Performance  and  Specifications..............................3

Installing  the  Pump.....................................................................3

Operation.....................................................................................4

Maintenance  and  Repair...........................................................4

Pump  Dimensions.............................................................5

Repair Parts List................................................................................7

Trouble  Shooting.........................................................................8

Safety

Read and carefully observe these operating instructions

before unpacking and operating the pump!  The pump must

be operated, maintained and repaired exclusively by

persons familiar with the operating instructions.  Local

safety  regulations  regarding  installation,  operation  and

maintenance  must  be  followed.

Operate this pump only after safety instructions and this

service manual are fully understood.

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

Safety Instructions

This  equipment  generates  very  high  grease  pressure.

Extreme caution should be used when operating this

equipment  as  material  leaks  from  loose  or  ruptured

components can inject fluid through the skin and into the

body causing serious bodily injury.   Adequate protection is

recommended to prevent splashing of material onto the

skin or into the eyes.

If any fluid appears to penetrate the skin, get emergency

medical care immediately.  Do not treat as a simple cut.

Tell attending physical exactly what fluid was injected.

Inspection

If overpressurizing of the equipment is believed to have

occurred, contact the factory authorized warranty and service

center nearest you for inspection of the pump.

Содержание FlowMaster A Series

Страница 1: ...0 Form 403142 NOV2001 FlowMaster Single Action Rotary Driven Hydraulic Pump For 5 Gallon Pail Container Model 85486 Series A This pump conforms to the European Directive for Product Safety Foreign Patent Pending U S Patent No 6 102 676 ...

Страница 2: ...d in this manual Annual inspection by the factory authorized warranty and service center nearest you is recommended A list of factory authorized warranty and service centers is available upon request Damaged Pumps Any pump that appears to be damaged in any way is badly worn or operates abnormally shall be removed from use until repairs are made Contact the factory authorized warranty and service c...

Страница 3: ...nents Contact your Lincoln Industrial representative for assistance in designing a system to suit your specific needs The pump was tested in light weight oil which was left in to protect the pump from corrosion Flush the pump before connecting it to the system to prevent contamination of the grease with residual oil Use follower plate 252725 for a 35 lb 5 gallon pail 1 Mount the pump securely on t...

Страница 4: ... Pin Bushings 13 Plunger Tube 11 Pump Plunger and Upper Check Parts 20 19 and 18 Pump Cylinder 24 Check Seat Housing and Lower Check Ball and seat 28 and 26 upper Bronze Bushing 45 Housing Tube 49 Shovel Plug 50 and Reciprocating Tube 21 3 Assembly Procedure is the reverse of the Disassembly Procedure except for the following Disassembly Procedure See illustration 1 Tools Required Hex Bit Socket W...

Страница 5: ...cised to prevent excess compound from flowing into critical areas such as clearance fits and ball check Allow a minimum of 30 minutes cure time before operating the pump 7 Fill cranckcase with 10W30 motor oil up to the bottom off the pipe plug 39 8 Torque Specifications A Plunger Tube 11 to Outlet Pin 9 100 to 110 In Lbs B Button Head Screws 12 to Wrist Pin Anchor 14 100 to 110 In Lbs C Plunger Tu...

Страница 6: ...FlowMaster Rotary Driven Hydraulic Pump Page Number 6 7 5A 18110 G00 Form 403142 Illustration 1 Illustration 2 252725 Follower Plate 52 53 54 55 56 indicates change ...

Страница 7: ...ew 38 2 Socket Head 1 4 x 1 2 270634 Screw 1 2 x 1 1 4 270658 13 2 Wrist Pin Bushing 270668 39 1 Pipe Plug 3 8 NPTF 67417 14 1 Wrist Pin Anchor 270731 40 1 Pump Housing 270673 15 1 Backup Washer 41 2 Backup Ring Polyurethane 16 1 Cup Seal 42 2 O Ring Polyurethane Polyurethane 43 2 O Ring Nitrile 17 1 Plunger Link Rod 270728 44 2 Outlet Pin Nut 270619 18 1 Spring 270616 45 1 Bronze Bearing 270674 1...

Страница 8: ...piston or checks are worn Disassemble the pump and repair Pump runs but output is low Insufficient hydraulic fluid supply Check hydraulic supply and adjust flow Inlet pressure too low Increase pressure using valve 38 Weepage from housing cover 30 Cup seal 16 or O Ring 48 failure Check the seals and replace if necessary Pump becomes noisy No crank case oil Add crank case oil Remove Pipe Plug 39 fro...

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