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Operator’s Manual

POWER WAVE

R350

www.lincolnelectric.com/register

Authorized Service and Distributor Locator:

www.lincolnelectric.com/locator

IM10294

| Issue D ate July-16

For use with machines having Code Numbers:

12482

Need Help? Call 1.888.935.3877

to talk to a Service Representative

Hours of Operation:

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?

Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.

For Service outside the USA:

Email: [email protected]

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Содержание POWER WAVE R350

Страница 1: ...achines having Code Numbers 12482 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelec...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...eatures B 3 Case Front Controls B 3 Case Back Controls B 4 Common Welding Procedures B 5 thru B 7 ________________________________________________________________________________ Accessories Section C...

Страница 7: ...HASE FREQUENCY 380 415 3 50 60 460 3 50 60 575 3 50 60 Input Amperes 1 Phase in parenthesis 19 17 14 15 14 11 Idle Power 300 Watts Max fan on Power Factor Rated Output 95 Input Voltage 10 380 415 460...

Страница 8: ...to 104 F 20C to 40C STORAGE TEMPERATURE RANGE Environmentally Hardened 40 F to 185 F 40C to 85C PROCESS GMAW GMAW Pulse FCAW GTAW DC SMAW OUTPUT RANGE AMPERES 40 350A 5 350A 55 325A OCV Uo Mean Peak 4...

Страница 9: ...90 150mm beyond the equipment on all sides This equipment is for industrial use only and it is not intended for use in residential locations where the electrical power is provided by the public low v...

Страница 10: ...ON The POWER WAVE R350 automatically adjusts to work with different input voltages No reconnect switches settings are required An input cord is not provided with the POWER WAVE R350 The POWER WAVE R35...

Страница 11: ...A 5 INSTALLATION POWER WAVE R350 A 5 CONNECTION DIAGRAM GMAW MIG WELDING An arclink compatible wire feeder is recommended for Mig welding Refer to Figure A 2 for the connection details FIGURE A 2...

Страница 12: ...n result in unsatisfactory weld ing performance Always use the largest welding cables electrode and work that are practical and be sure all connections are clean and tight Note Excessive heat in the w...

Страница 13: ...o the control pc board Sense Lead Kits K940 xx are available for this pur pose The POWER WAVE R350 has the ability to automati cally sense when remote sense leads are connected With this feature there...

Страница 14: ...he four pin voltage sense connector located on the control panel by using the K940 Sense Lead Kit It must be attached to the work as close to the weld as practical but out of the weld current path For...

Страница 15: ...aths that can be misinterpreted by the power sources and result in arc interference If Sense Leads ARE Used Position the sense leads out of the path of the weld current Especially any current paths co...

Страница 16: ...E R350 A 10 For circumferential applications connect all work leads on one side of the weld joint and all of the work voltage sense leads on the opposite side such that they are out of the current pat...

Страница 17: ...r K1785 or K2709 Control Cable The 14 pin wire feeder control cable connects the power source to the wire drive It contains all of the necessary signals to drive the motor and monitor the arc includin...

Страница 18: ...ARC WELDING SAFETY PRECAUTIONS AND IN THE FRONT OF THIS OPERATING MAN UAL WARNING SAFETY PRECAUTIONS READ AND UNDERSTAND ENTIRE SECTION BEFORE OPERATING MACHINE POSITIVE OUTPUT NEGATIVE OUTPUT STATUS...

Страница 19: ...feeder via the 14 pin MS style connector elec trode only or at the 5 pin MS style ArcLink connec tor electrode only RECOMMENDED PROCESSES AND EQUIPMENT The POWER WAVE R350 is recommended for robotic...

Страница 20: ...and water cooling equipment Enclosure reinforced with heavy duty aluminum extrusions for mechanical toughness Waveform Control Technology for good weld appearance and low spatter even when welding ni...

Страница 21: ...nd PF10R series wire feeders Pin Lead Function A 539 Motor B 541 Motor C 521 Solenoid D 522 Solenoid Common E 845 Tach 2A differential signal F 847 Single Tach input G 841 15V Tach supply H 844 Tach c...

Страница 22: ...lding mode offers the simplicity of single knob control The machine will select the cor rect voltage and amperage based on the Wire Feed Speed WFS set by the operator Basic Welding Controls Weld Mode...

Страница 23: ...the arc characteristics the oper ator must adjust the voltage to compensate for any changes made to the WFS All CV Modes Pinch adjusts the apparent inductance of the wave shape The pinch function is...

Страница 24: ...ck outs from 0 50 to 1 25 At very low or high wire feed speeds the adaptive range may be less due to reaching physical limitations of the welding process UltimArc Control adjusts the focus or shape of...

Страница 25: ...lamp Order K1803 2 COMPATIBLE LINCOLN EQUIPMENT Any Arclink compatible wire feeding equipment See www lincolnelectric com C 1 ACCESSORIES C 1 POWER WAVE R350 KITS OPTIONS AND ACCESSORIES All Kits Opti...

Страница 26: ...ng the calibration will not need adjustment However neglected or improp erly calibrated machines may not yield satisfactory weld performance To ensure optimal performance the calibration of output Vol...

Страница 27: ...nd or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be perf...

Страница 28: ...ght Condition Steady Green Blinking Green Fast Blinking Green Alternating Green and Red Steady Red Blinking Red Status LED off Input control board Not applicable Not applicable Not applicable Not appl...

Страница 29: ...fan operation Be sure process does not exceed duty cycle limit of the machine The long term average secondary weld current limit has been exceeded NOTE The long term average secondary current limit is...

Страница 30: ...ptable range If problem persists contact service department Thermostat on primary module tripped Typically caused by bottom fan not working Problem with start up sequence If problem persists contact S...

Страница 31: ...No Input Power 2 Input voltage is too low or too high 1 Input voltage is too low or too high 2 Thermal Error 3 Secondary current limit has been exceeded see error 54 3a Input control board fault see...

Страница 32: ...erify weld mode is correct for process 5 Machine calibration 1 Check for proper fan operation Fan should run in a low speed setting when the machine is idle and in a high speed when the output is trig...

Страница 33: ...im iting output capability of the power source 2 Single Phase Operation 3 Machine calibration 1 Wire feed problem 2 Loss of or improper Shielding Gas 3 Machine calibration 1 Reduce burnback time and o...

Страница 34: ...ion 1 Verify that the correct patch cable or cross over cable is being used refer to local IT department for assistance 1a Verify the cables are fully insert ed into the bulk head connector 1b The LED...

Страница 35: ...CAN_L 1 J55 2 3 4 5 6 7 8 9 10 891 892 893 894 R 53C 54C 52C 51C 53 54 67 52 51 53A 54A 67A 52A 51A CB2 10A 65 65A 416 363 407 407 894 891 893 892 OPTIONAL DEVICENET 415 CB1 10A Neutral Bonded 115V R...

Страница 36: ...F 2 DIMENSION PRINT F 2 POWER WAVE R350 13 87 18 81 6 00 18 31 22 25 27 44...

Страница 37: ...Power Wave R350 CCC 12482...

Страница 38: ...CASE FRONT ASSEMBLY AR 2 P 884 D BASE POWER CONVERSION ASSEMBLY AR 3 P 884 E VERTICAL DIVIDER PANEL ASBLY AR 4 P 884 F OUTPUT CHOKE ASSEMBLY AR 5 P 884 G CASE BACK ASSEMBLY AR 6 P 884 H ROOF ASSEMBLY...

Страница 39: ...P 884 A jpg Index of Sub Assemblies 12482 2 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 40: ...Y PART NUMBER DESCRIPTION QTY 9SG6094 PRIMARY CONTROL HARNESS 1 9SM19969 13 ETHERNET PATCH CABLE ASBLY 1 Miscellaneous Items Power Wave R350 CCC 12482 3 Printed 08 02 2016 at 10 49 51 Produced by Enig...

Страница 41: ...No Image Miscellaneous Items 4 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 42: ...1 NYLON INSERT 2 7A 9SS29541 2 LINE SWITCH 1 15A 9SS16656 4 OUTPUT TERMINAL ASBLY 2 15B 9SCF000371 10 24X 50HHCS FULL GR2 3147 4 16A 9SG6758 1 INPUT CONTROL POWER SUPPLY PC BD ASBLY 1 9ST9187 13 10 2...

Страница 43: ...DESCRIPTION QTY 28C 9SG6529 UI TRIM 1 9SS23740 1 LED PANEL MOUNT ASBLY 1 9ST13657 7H24 LED T 1 3 4BI COLORRED GREEN 1 Case Front Assembly 6 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Pro...

Страница 44: ...P 884 C jpg Case Front Assembly Power Wave R350 CCC 12482 7 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 45: ...13138 CORNER CAP 4 10B 9SS9262 182 PLAIN WASHER 8 10C 9SS9225 100 SELF TAPPING SCREW 8 12A 9SM21469 3 POWERBOARD BOTTOM BRACKET 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 13 9SG6037 1 POWER BOARD ASB...

Страница 46: ...P 884 D jpg Base Power Conversion Assembly Power Wave R350 CCC 12482 9 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 47: ...735 5 CONTROL BOARD ASBLY 1 4B 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 4 6 9ST12380 1 BUSHING 1 9SS18858 11 SUPPRESSOR ASBLY 1 8 9SG8554 NAMEPLATE 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 9SS9225 9...

Страница 48: ...P 884 E jpg Vertical Divider Panel Asbly Power Wave R350 CCC 12482 11 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 49: ...N 1 14A 9SS22168 HEAT SINK HOLDER 2 9SCF000015 1 4 20X1 00HHCS 2 14C 9SS9262 98 PLAIN WASHER 4 14D 9SE106A 2 LOCKWASHER 2 14E 9SCF000017 1 4 20HN 2 15A 9SM22372 BUS BAR 1 15B 9SCF000015 1 4 20X1 00HHC...

Страница 50: ...KEY PART NUMBER DESCRIPTION QTY 9SS9225 99 SELF TAPPING SCREW 4 Output Choke Assembly Power Wave R350 CCC 12482 13 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 51: ...P 884 F jpg Output Choke Assembly 14 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 52: ...0 CIRCUIT BREAKER 10A250VAC 1 10B 9SS22061 3 SEALING BOOT 1 11A 9SS25438 3 COVER PLATE 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 12A 9SS28546 COVER PLATE 1 9SS9225 99 SELF TAPPING SCREW 2 9SM21927 1...

Страница 53: ...3 BOX RECEPTACLE SOLID SHELL 1 9SS8025 118 SELF TAPPING SCREW 2 26 9SS17062 10 CABLE CONNECTOR CAP 1 27 9SS17062 11 CABLE CONNECTOR CAP 1 9SG6539 WIRE DRIVE HARNESS 1 28A 9SS12021 72 BOX RECEPTACLE SO...

Страница 54: ...P 884 G jpg Case Back Assembly Power Wave R350 CCC 12482 17 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 55: ...12 6A 9SG6525 3 HANDLE 2 6B 9SCF000410 1 4 20x 75HHCS FULL GR2 4554 8 6C 9SE106A 27 LOCK WASHER 8 9SM22191 1 LEFT CASE SIDE 1 7A 9SL13232 3 LEFT CASE SIDE 1 7B 9SS27368 4 DECAL LE LOGO 1 7C 9SS27468 P...

Страница 56: ...1 9SS9262 27 PLAIN WASHER 1 9SE106A 1 LOCKWASHER 1 9SCF000010 10 24HN 1 10H 9SM19540 3 VOLTAGE SENSE SELECT PC BD ASBLY 1 9SS9225 99 SELF TAPPING SCREW 4 9SG6536 5 WIRING DIAGRAM 1 Roof Assembly Power...

Страница 57: ...P 884 H jpg Roof Assembly 20 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Страница 58: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 59: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 60: ...ch information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the p...

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