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LN-10 / ZIPLINE BOOM PACKAGE

OPERATOR’S MANUAL

IM596-2A

March, 2001

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part.

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

For use with “K” Sales Spec Numbers:

K1564-2
K1564-3
K1564-5

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Содержание LN-10 ZIPLINE BOOM PACKAGE

Страница 1: ... NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with K Sales Spec Numbers K1564 2 K1564 3 K1564 5 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric co...

Страница 2: ...ed WARNING FALLING BOOM CAN CAUSE SERIOUS PERSONAL INJURY AND EQUIPMENT DAMAGE Securely attach pallet base or pedestal to floor before operating boom arm WARNING MOVING BOOM PARTS CAN CAUSE SERIOUS PERSONAL INJURY Keep hands away from spring rod clevis and swivel plates WARNING CAUTION UNBALANCED BOOM CAN CAUSE SERIOUS PERSONAL INJURY AND EQUIPMENT DAMAGE Do not remove wire drive unit without the ...

Страница 3: ...ent appears where the information must be followed to avoid minor personal injury or damage to this equipment CAUTION ii ii Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the tim...

Страница 4: ...Electrode Weld Cable A 7 Install the Control Cable Assembly A 7 Install the Gas Hose A 7 Install the Conduit Bushings and Electrode Conduit A 8 Install the 2 Spindle Assembly A 8 Install the Gun Control Plug Cable Assembly and the Gun and Cable Assembly A 8 Install the Welding Power Source A 8 Install the Wire Reel Drive Rolls and Guides A 8 Dimension Prints Section B 12 Ft Spring Balanced Zipline...

Страница 5: ...e also available a spring balanced boom model and a hydraulic boom model The standard Zipline boom configurations are as follows 12 Spring Balanced Zipline Boom 16 Spring Balanced Zipline Boom 12 Hydraulic Zipline Boom 16 Hydraulic Zipline Boom The following items will be provided by Bird Machine and Repair Inc the manufacturer of the Zipline boom product line Pallet Base Assembly optional Pedesta...

Страница 6: ...y Wire Feeders Power Sources LN 10 CV 250 DH 10 CV 300 I CV 300 CV 400 I CV 400 CV 500 I CV 655 DC 250 DC 400 PP 500 DC 600 DC 655 DC 1000 PF 10 PW 455 STT 10 STT II A K1520 1 115V 42V Transformer Kit is required with these power sources PRODUCT SPECIFICATIONS Product Number Product Description Net Weight lbs K1564 2 LN 10 Boom Package 90 12 Zipline Boom K1564 3 LN 10 Boom Package 103 16 Zipline B...

Страница 7: ...AGE FOR THE FOLLOWING PART NO PART NO 1 WIRE DRIVE ASSEMBLY M18899 1 1 M17869 5 1 CONTROL BOX ASSEMBLY 2 1 CONTROL CABLE ASSEMBLY 3 M18298 2 10 1 POWER INPUT CABLE ASSEMBLY 4 L9776 C 18 L9776 C 22 CL012325 1 CL012326 ELECTRODE WELD CABLE 5 1 S18453 3 GAS HOSE 6 1 S20023 A 21 S20023 A 17 ELECTRODE CONDUIT 7 1 M14935 1 2 SPINDLE ASSEMBLY 1 1 WIRE DRIVE ASSEMBLY 1 CONTROL BOX ASSEMBLY 1 CONTROL CABLE...

Страница 8: ...OOM 10 13 8 T8833 64 9 10 E106A 15 11 T11563 2 12 T11563 3 M18223 1 13 1 3 1 4 20X 75 HHCS GR2 4 4 5 16 18X 75 HHCS GR2 7 1 PLAIN WASHER 8 6 3 4 LOCK WASHER 3 LOCK WASHER 1 LOCK WASHER 1 LOW SPEED PINION B RW S23858 2 1 1 1 1 1 1 1 4 3 4 3 4 3 QTY PLAIN WASHER 1 8 ALLEN WRENCH LOCKWASHER 5 16 18X 75HHCS GR2 1 2 13X3 00HHCS GR8 PLAIN WASHER 1 4 20X 75 HHCS GR2 LOCKWASHER PLAIN WASHER LOCKWASHER S92...

Страница 9: ...25 KNURLED KNOB ASSEMBLY INSTRUCTION MANUAL CONDUIT BUSHING KIT KNURLED KNOB ASSEMBLY CONDUIT BUSHING 025 063 CONDUIT BUSHING 063 125 K1564 3 LN 10 B00M PACKAGE 16 ZIPLINE BOOM K1564 2 LN 10 B00M PACKAGE 12 ZIPLINE BOOM S23750 2 S23750 1 S22933 PART No 1 3 2 ITEM ITEM 10 S23859 B RW S23859 2 2 2 QTY 1 2 3 ...

Страница 10: ...BLY MOUNTING SLOTS REINSTALL COVER AFTER CONNECTIONS ARE MADE CONNECT ELECTRODE WELD CABLE TO WIRE FEEDER HERE CONNECT ELECTRODE WELD CABLE FROM POWER SOURCE HERE MOUNTING SLOT CONNECT POWER INPUT CONTROL CABLE FROM POWER SOURCE HERE CONNECT CONTROL CABLE ASSEMBLY TO WIRE FEEDER HERE ...

Страница 11: ...all the user provided electrode work cable between the power source and work piece Tighten all connections completely to ensure a good electrical connection NOTE The electrode weld cable provided with the power input cable assembly is rated for 600 amps 60 duty cycle If operating above this rating an additional cable should be used in parallel with the cable provided INSTALL THE ELECTRODE WELD CAB...

Страница 12: ...13 x 3 00 bolt and washers provided Place the larger washer into the spindle assembly before installation to the boom mast spindle bracket Line up the small hole on the spindle assembly with the roll pin on the mast After the 2 spindle assembly is in place completely tighten the bolt INSTALL THE GUN CONTROL PLUG CABLE ASSEMBLY and THE GUN AND CABLE ASSEMBLY Install the provided gun control plug ca...

Страница 13: ...28 88 25 46 00 60 00 60 00 5 00 15 00 11 3 33 00 45 00 144 0 UPWARD 50 TO DOWNWARD 6 N A BOOM ADJUSTS FROM THE HORIZONTAL POSTION 46 X 48 OR 60 X 60 N B PALLET BASE IS OPTIONAL AVAILABLE SIZES ARE 7 75 135 0 38 25 52 25 17 38 4 PLACES FOR 3 4 BOLTING R 12 0 HOLE 12 0 81 N A 165 6 13 10 48 00 12 38 14 00 81 TYP MAST PEDESTAL DETAIL ...

Страница 14: ...5 38 25 52 25 46 X 48 OR 60 X 60 UPWARD 50 TO DOWNWARD 18 144 0 33 00 45 00 83 13 N B 81 TYP MAST PEDESTAL DETAIL 81 HOLE 4 PLACES FOR 3 4 BOLTING N B PALLET BASE IS OPTIONAL AVAILABLE SIZES ARE N A BOOM ADJUSTS FROM THE HORIZONTAL POSTION 14 00 14 00 TYP N A 81 12 38 46 00 60 00 XA 163 6 12 0 11 1 133 0 12 38 12 0 R 144 0 13 8 ...

Страница 15: ...A 60 00 60 00 R 16 0 R 192 0 213 6 17 10 18 28 38 25 52 25 17 38 HOLE FOR 3 4 BOLTING 4 PLACES 81 192 0 183 0 15 3 16 0 N A 7 75 UPWARD 50 TO DOWNWARD 6 46 X 48 OR 60 X 60 45 00 5 00 15 00 N B PALLET BASE IS OPTIONAL AVAILABLE SIZES ARE N A BOOM ADJUSTS FROM THE HORIZONTAL POSTION 33 00 48 00 TYP 12 38 81 MAST PEDESTAL DETAIL 14 00 ...

Страница 16: ... TYP 81 12 38 12 38 60 00 48 00 17 38 7 75 38 25 52 25 81 16 0 N A N B PALLET BASE IS OPTIONAL AVAILABLE SIZES ARE N A BOOM ADJUSTS FROM THE HORIZONTAL POSTION UPWARD 50 TO DOWNWARD 18 46 X 48 OR 60 X 60 5 00 46 00 60 00 33 00 45 00 N B 211 6 17 8 192 0 XA 181 0 15 1 16 45 83 13 TYP 16 0 R 192 0 MAST PEDESTAL DETAIL 14 00 15 00 ...

Страница 17: ... PRINTS LN 10 ZIPLINE BOOM PACKAGE B 5 WARNING GRAPHICS SHOWN REPRESENT M17869 1 3 YEAR WARRANTY 4 58 4 27 5 25 2 80 R 141 3 SLOTS 10 92 18299 M 13 75 2 63 10 10 12 75 14 67 14 65 CONTROL BOX DIMENSION PRINT 5 2 97 ...

Страница 18: ...B 6 DIMENSION PRINTS LN 10 ZIPLINE BOOM PACKAGE B 6 M 3 00 6 00 2 42 12 74 7 81 6 55 2 25 10 40 4 08 WIRE DRIVE DIMENSION PRINT 14 71 4 44 5 16 18UNC 2B 4 PLACES 5 25 4 24 98 18904 11 00 ...

Страница 19: ...NOTES LN 10 ZIPLINE BOOM PACKAGE ...

Страница 20: ...NOTES LN 10 ZIPLINE BOOM PACKAGE ...

Страница 21: ...16 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to one location Orders of 50 or less before discount or orders outside of North America must be prepaid with charge check or money order in U S Funds Only Prices include shipment by 4thClass Book Rate ...

Страница 22: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Страница 23: ... gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entretien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Страница 24: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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