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EAGLE

™

10,000 PLUS

OPERATOR

ʼ

S MANUAL

For Machines with Code Number 11618,11735, 11791, 11798, 12094

IM10028-C

April 2013

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. 

DO NOT INSTALL,

OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT.

And,

most importantly, think before
you act and be careful.

Copyright © Lincoln Global Inc.

Cleveland, Ohio 44117-1199  USA          TEL: 1.216.481.8100       FAX: 1.216.486.1751       WEB SITE: lincolnelectric.com

For Service in the USA and Canada: Call 1.888.935.3877   For Service outside the USA: Email [email protected]

• World's Leader in Welding and Cutting Products •       • Sales and Service through Subsidiaries and Distributors Worldwide •

Содержание 000 Plus

Страница 1: ... INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful Copyright Lincoln Global Inc Cleveland Ohio 44117 1199 USA TEL 1 216 481 8100 FAX 1 216 486 1751 WEB SITE lincolnelectric com For Service in the USA and Canada Call 1 888 935 3877 For Service outside the USA Email globalser...

Страница 2: ...AKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is ava...

Страница 3: ...h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 ii SAFETY ii FUMES AND GASES can be dangerous 5 a Welding may produce fu...

Страница 4: ...reas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not welding make certain no part of the electrode circuit is touc...

Страница 5: ...riés et non inflammables 4 Des gouttes de laitier en fusion sont émises de lʼarc de soudage Se protéger avec des vêtements de protection libres de lʼhuile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier 6 Elo...

Страница 6: ...y important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at www li...

Страница 7: ...Control Switch and Fuel Consumption B 2 Start in Shutdown Instructions B 3 Starting the Engine B 3 Safety Precautions B 3 Stopping the Engine B 3 Break In Period B 3 Welding Process B 4 Stick Constant Current Welding B 4 Scratch Start TIG Constant Current Welding B 4 Arc Gouging B 5 Summary of Welding Processes B 5 ________________________________________________________________________________ Ac...

Страница 8: ...quivalent to volt amperes at unity factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced RECEPTACLES 2 120VAC Duplex 5 20R 1 120 240VAC Dual Voltage Full KVA 14 50R BATTERY CHARGING CIRCUIT BREAKER 20AMP for Engine Battery Charging Circuit AUXILIARY POWER CIRCUIT BREAKER Two 20AMP for Two Duplex Receptacle 1 40AMP for Dual Volta...

Страница 9: ...of the welder SPARK ARRESTER Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard The standard muffler included with this welder does not qualify as a spark arrester When required by local regulations the K1898 1 spark arrester must be installed and p...

Страница 10: ...ame of vehicle Follow vehicle manufacturerʼs instructions WARNING FUEL Fill the fuel tank with clean fresh lead free gasoline Observe fuel gauge while filling to prevent overfilling Stop fueling once the fuel gauge reads full Do not top off tank Be sure to leave filler neck empty to allow room for expansion OIL The EAGLE 10 000 Plus is shipped with the engine crankcase filled with SAE 10W 30 oil C...

Страница 11: ...sed when lifting the machine ADDITIONAL SAFETY PRECAUTION HIGH ALTITUDE OPERATION At higher altitudes Welder output de rating may be necessary For maximum rating de rate the welder output 3 5 for every 1000 ft 305m above 3000 ft 914m If operation will consistently be at altitudes above 5 000 ft 1525m a carburetor jet designed for high altitudes should be installed This will result in better fuel e...

Страница 12: ...cy and shielding gas control for DC GTAW TIG welding See IM528 supplied with the TIG Module for installation instructions NOTE The TIG Module does not require the use of a high frequency bypass capacitor However if the EAGLE 10 000 Plus is used with any other high fre quency equipment the bypass capacitor must be installed order kit T12246 INSTRUCTIONS ADDITIONAL SAFETY PRECAUTIONS Always operate ...

Страница 13: ...Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS Duty Cycle is the percentage of time the load is being applied in a 10 minute period For example a 60 duty cycle represents 6 minutes of load and 4 minutes of no load in a 10 minute period Duty Cycle for the EAGLE 10 000 Plus is 100 AUXILIARY POWER The EAGLE 10 000 Plus can provide up to 9 000 watts of 120 240 volts AC single phase 60Hz powe...

Страница 14: ...WITHOUT ADDI TIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large Drills well pumps grinders small Current inrush for starting Refrigerators weed and hedge Some synchronous motors may Trimmers be frequency sensitive to attain maximum output torque but they SHOULD BE SAFE from any frequency induced failures Capacitive Inductive Computers high resolution TV...

Страница 15: ...pole circuit break er Maximum rated load for the 240V auxiliary is 38 amperes Loading above 38 amperes will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or other motor driven equipment 3 Install a 50 amp 120 240V plug NEMA type 14 50 to the Double Pole Circuit Breaker using No 8 4 conductor cable of the desired length The 50 amp 120 240V plug is availab...

Страница 16: ...ection of EAGLE 10 000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes Figure 1 CONNECTION OF EAGLE 10 000 Plus TO PREMISES WIRING WARNING ...

Страница 17: ... high speed If no power is being drawn from the receptacles and not welding for 10 14 seconds the idler reduces the engine speed to low idle B 1 OPERATION EAGLE 10 000 PLUS B 1 SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read the engine manufacturerʼs manual supplied with your welder It includes important safety precautions detailed engine starting operating a...

Страница 18: ...ATION B 2 EAGLE 10 000 PLUS CAUTION KOHLER 23 H P COMMAND CH23S CH680 40 Gallons Hour 1 50 Liters Hour 7 Gallons Hour 2 8 Liters Hour 1 3 Gallons Hour 4 9 Liters Hour 1 4 Gallons Hour 5 3 Liters Hour Low Idle No Load 2400 RPM High Idle No Load 3700 RPM DC CC Weld Output 210 Amps 25 Volts Auxiliary Power 9000 Watts KOHLER 23 H P COMMAND CH730 41 Gallons Hour 1 6 Liters Hour 9 Gallons Hour 3 5 Liter...

Страница 19: ...ne to run at low idle speed for a few minutes to cool the engine Stop the engine by placing the Engine switch in the OFF position A fuel shut off valve is not required on the EAGLE 10 000 Plus because the fuel tank is mounted below the engine BREAK IN PERIOD It is normal for any engine to use a greater amount of oil until the break in is accomplished Check the oil level twice a day during the brea...

Страница 20: ... are refer enced The EAGLE 10 000 Plus and any high frequency generating equipment must be properly grounded See the K930 2 TIG Module operating manuals for complete instructions on installa tion operation and maintenance When using the TIG Module the OUTPUT control on the EAGLE 10 000 Plus is used to set the maximum range of the CURRENT CONTROL on the TIG Module or an Amptrol if connected to the ...

Страница 21: ...g table SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING ELECTRODE SETTING CURRENT RANGE DC electrode positive 1 8 30 60 Amps 5 32 90 150 Amps 3 16 150 250 Amps STICK No AUTO Hot Touch electrode to work Welding starts immediately And engine goes to high Idle TIG TIG MODULE WITH Yes HIGH Cold Press Amptrol WITH CONTACTOR KIT Contactor clo...

Страница 22: ...the EAGLE 10 000 Plus when not in use Made from attractive red canvas material which is flame retardant mildew resistant and water repellent K802R Power Plug Kit provides four 120V plugs rated at 15 amps each and one dual voltage Full KVA plug rated at 120 240V 50 amps K802N Power Plug Kit Provides four 120V plugs rated at 20 amps each and one dual voltage full KVA plug rated at 120 240V 50 amps K...

Страница 23: ...mplete with a handle High frequency bypass is built in Requires K938 1 Contactor Kit K936 4 Control Cable and K814 Arc Start Switch K938 1 Contactor Kit For use with TIG Module Provides a cold electrode until the triggering device Arc Start Switch is pressed K936 4 Control Cable Connects TIG Module to EAGLE 10 000 Plus Optional TIG Equipment K939 1 Docking Kit For Mounting the K930 2 TIG Module on...

Страница 24: ...ature and other severe operating conditions Refer to the maintenance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are not changed according to the manufacturerʼs recommendation ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining Remove the oil filler cap and dipstick Remove the yel lo...

Страница 25: ...ocket tool to tighten the filter an additional 1 2 to 7 8 turn 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filler cap 6 Start the engine and check for oil filter leaks 7 Stop the engine and check the oil level If neces sary add oil to the upper limit mark on the dipstick AIR CLEANER AND OTHER MAINTENANCE Air Cleaner With normal operating conditions the...

Страница 26: ...er leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable first and the negative cable last HARDWARE Both English and Metric fasteners are used in this welder EAGLE 10 000 PLUS WARNING GASES FROM BATTERY can explode Keep sparks flame and cigarettes away from battery To prevent EXPLOSION when INSTALLING A NEW BATTERY di...

Страница 27: ...SIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Auth...

Страница 28: ...in miscellaneous leads 2 Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier On PCB 7 Faulty P C Board 1 Idler switch on High Idle 2 Insufficient voltage present on idler solenoid terminals Voltage should be 12V to 14V DC 3 External load on welder or auxiliary power 4 Faulty wiring in solenoid circuit 5 Faulty idler...

Страница 29: ...Engine does not develop full power Engine is hard to start 1 No voltage signal from the current sensor 2 Auxiliary power load less than 100 to 150 watts 3 Faulty P C Board 1 Battery will not hold a charge Faulty Battery 2 No or insufficient charging current 3 Loose battery cable connection s 1 Out of fuel 2 Low oil level 1 Fuel filter clogged 2 Air filter clogged 1 Spark plugs do not have specifie...

Страница 30: ... It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Страница 31: ...ES 11618 11735 11791 11798 B CIRCUIT BREAKERS 41 20 17 50 19 50 TRUCK UNDERCARRIAGE MOUNTING HOLES 24 86 2 6 7 22 29 88 CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK 20 80 42 10 33 62 36 24 10 27 10 78 NOTE CASEFRONT GRAPHICS MAY NOT MATCH ALL CODES 10 50 21 50 ...

Страница 32: ...444 5 19 50 495 3 TRUCK UNDERCARRIAGE MOUNTING HOLES 24 86 631 33 2 6 66 55 7 22 183 39 29 88 758 95 CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK 20 80 528 28 42 10 1069 46 33 62 853 97 36 24 920 43 10 27 260 98 10 78 273 93 NOTE CASEFRONT GRAPHICS MAY NOT MATCH ALL CODES 15 25 387 35 21 38 542 92 INCH MM ...

Страница 33: ...NOTES EAGLE 10 000 PLUS ...

Страница 34: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Страница 35: ...gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Страница 36: ...ting Products Sales and Service through Subsidiaries and Distributors Worldwide Need Help Lincoln Electric Rapid Response Service Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectric com A Lincoln Service Representative will contact you no later than the following business day For Service ou...

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