LG LS-J0762NM Скачать руководство пользователя страница 72 | Manualshive

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LG LS-J0762NM Скачать руководство пользователя страница 72

-72-

Outdoor (LS-N096J_Series) OUTDOOR

+15V

IC01M

KID65004AP

8

9

10

11

13

14

12

4

3

5

7

6

RY-4WAY

RY-PWR

+15V

15

16

2

1

C

57

24

Vss

CT

8

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AVcc

AVR

AVss

PC(RS232C)

Option 1(OR1H)

Volt(DC-Link)

P61/INT11

Option 2(AC/DC)

14

15

16

9

10

12

11

13

X0

MD2

MD1

X1

P63

MD0

Reset

17

18

21

19

20

22

23

V

NU

P

U

IN(WL)

W

RTH

VTH

v

w

p

VCC(L)

IN(UL)

IN(VL)

COM(L)

U

Volt(Power Input)

Temp(Intake-Air)

Temp(D-Pipe)

A Signal

Temp(Pipe)

Temp(Heat-Sink)

3

5

7

6

4

2

1

C Signal

B Signal

SDA

On/Off

Vsig

SCL

W/P

64

63

60

62

61

59

58

Step M.

4Way

P01

P00

Error Display

Fan-Low

Fan High

On/Off

Power

30

27

26

25

29

28

32

31

INT2

INT0

SSR

TXD(Jig)

Phase Freq.

TXD(Indoor)

RXD(Indoor)

RXD(Jig)

35

34

33

40

39

38

37

36

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Un

Wp

Wn

Vcc

Vp

Vn

Back EMF(V)

Back EMF(U)

Step M.

Step M.

Step M.

Back EMF(W)

Vss

Up

51

54

55

56

53

52

49

50

42

43

44

45

41

48

47

46

NV

NW

Fujitsu

MB90467

MICOM

C.T.

CFOD

CAT24WC01

50V

+15V

R02S

104

C05S

1/4W

R06D

220

1W

100V

2SC4304

R03D

1/4W

D02D

C03D

1/4W

1

DZ01D

330

R04D

0.5W

5.6V

50V

100

+

D01D~D04D

5

7

1N4937

4

8

25V

+

+15V

D04D

C07D 470

3.9K

R11Z

1/4W

Q01D

AC (N)

C01S~C03S

680uF,400WV

YELLOW

REACTOR

18mH,18A

16mH,18A

CN-COIL2

CN-COIL1

AC (L)

3216

1%

R10Z

1/4W

1%

47

6

COM

10

RSC

10K

2012

82K

R02D

120K

1W

R01D

1W

472K

C02D

103K

240

R05D

630V

D01D

C01D

+

+

R01Y

1/4W

270K

1%

+

R02Y

1/4W

270K

1%

50V

103K

C01Y

1%

1/4W

25V

D03D

C04D 470

11

2

10

SMPS

1

+

C10D

50V

2012

104K

+15V

1W

56

LOW-V

FUSE2

+5V

1N4148

D01Y

R03Y

4.7K

FUSE

1/4W

+5V

4.7k

2012

R12Z

RBV2506

BD01S

~

~

-

~

+

~

D4

D3

D2

D1

VFO

2012

2012

C07Z

102K

9

CSC

7

8

333

C08Z

IN(UH)

11

-

~

+

~

D7

D5

D8

RBV1506

D6

BD02S

IGBT

IRG4PC30S

50J1020

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G

R03S

Fault Sig.

102

C10Z

2012

2012

100

R13Z

YELLOW

SH-CAPACITOR

2012

50V

104K

C09D

7

G/Y

64

3

5

2

1

1

1

3

2

23

BLACK

1.5uF

(50~60Hz)

370VAC

C01M

CN-FAN

CN-4WAY

1

2

1

2

12.1K

R18H

D02C

1N4148

R04C

M103K

C03C

C05D

104K

50V

7805

2012

IC01D

+

C06D

100

50V

+5V

+5V

Phase Freq.

KTC3198-Y

Q02C

+5V

12K 1%

4.7K

R02L

2012

7

6

8

5

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IC01S

TLP251

1/4W

On/Off

2

3

1

4

1.2K

R01S

7

8

5

6

G

A2

A0

A1

1

2

4

3

C01L

101K

2012

WP

Vcc

SDA

SCL

4.7K

R01L

2012

INPUT VOLT

OJ01

OJ02

C02L

101K

2012

R17H

2012

12.1K

2012

LOW-V

+5V

400V

50V

1/4W

1N4007

47K

R06C

1%

R05C

IC01C

56K

TLP421

1%

1%

D03C

1N4148

R07C

1/4W

300K

1%

AC (L1)

RY-4WAY

AC (N)

-

~

+

~

D01C

AC (N)

AC (L2)

BD01C

DF08M

CHECK POINT

C02C 4.7uF

R04M

1/4W

R01C 270K

C01C

103K

+5V

R03C

4.7K

1%

+5V

10K

2012

R03M

1/4W

R02C 270K

1%

+

10K

2012

+5V

2012

+5V

NTC SCK-102

OSC01B

4.7K

R02M

2012

4MHz

+5V

2012

R18P~R20P

+5V

2012

R01Z~R06Z

102

14

R04P

470K

1/2W 1%

FairChild

FSAM20SM60A

WCN-W

WCN-V

WCN-U

COMP

A

3

2

RD

BL

YL

1

30

C09Z

1.5uF

400VAC

26

32

29

IPM

BL

RD

3

2

YL

1

31

24

25

5

2012

C01Z,C03Z,C05Z

2012

18

VB(V)

COM(H)

VB(U)

VS(U)

VCC(UH)

14

16

13

12

VS(V)

VCC(VH)

IN(VH)

15

19

17

43

1

2

VCC(WH)

IN(WH)

VS(W)

20

21

23

VB(W)

22

104K

1/4W

R08Z

R09Z

1/4W

C05Z

D03Z

C06Z

+

20

D02Z

C04Z

+

20

D01Z~D03Z

1/4W

R07Z

C03Z

D01Z

220uF/35V

C02Z

+

20

C01Z

US1J CHIP

R14P

7.5K 1/4W

R08P

R09P

R10P

R06P

R07P

220uF,35V

15K 1/4W

331

C01P~C03P

+

C20Z

2012

R21P

7.5K

1/2W 1%

R11P~R13P

R02P

R03P

+15V

C21Z

104Z,25V

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;

4.7K,

6

KIA339A

IC10P

C04P

2012

104

12

4

7

8

5

2

1

1K

2012

R05P~R10P

R05P

1/2W 1%

R01P~R03P

R01P

470K

20K

9

3

C05P

+15V

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1/4W

C14Z~C16Z

+5V

EEPROM

+5V

C11Z~13Z

471

2012

122

2012

C . T

C11ZC11Z

C12Z

R01Z

R02Z

C14Z

C13Z

C15Z

R04Z

R03Z

+5V

R05Z

C06P~C08P 102M

R20P

R19P

R18P

2012

2012

R14Z~R19Z

R16Z

R18Z

R19Z

R17Z

C16Z

R15Z

R14Z

100,1/8W

R06Z

PWM

INPUT Volt

R03N

2012

20K

C02N

102K

C01T

0.1uF

2012

R15P~R17P

4.7K

1/4W

WCN2

WCN1

WCN3

SVC561

1uF

20

20

1/4W

3216

1/4W

BK

WCN-NOISE1

WCN-NOISE3

275VAC

SURGE

DA-38-302MT-A21F

472M

C12J,13J

275VAC

BK

RD

R03J

R03A

R01A

3.3uF

2012

275VAC

C07J

1uF/

D01N

40 OHM

AC (L2)

PTC

RY-PWR

470

1%

1N4148

C01A

102K

2012

+

DB01N

DF08M

~

~

R01N

1.65K

R02N

1%

1K

2012

100

C02A

50V

+

220uF

R02J

NF02J

222M

222M

C06J

10V(RN)

C05J

C . T .

KIA7036P

1N4148

D02N

C01N

+5V

+

2

3

IC01A

1

R02A

4.7K

2012

+5V

Phase Freq.

Fault Signal

PSC ON/OFF

275VAC

275VAC

C04J

222M

C02J

222M

C03J

1/2W

ZNR01,02J

1M

R01J

R01M

1.5K

2012

LED01M

C13J

C12J

NF01J

BR

15A/250V

FUSE

BL

R06K 11K,3W

RY-FAN

C02K

50V

102K

2012

10K

R03K

2012

1K

1/4W

2012

+5V

2012

R02K 1K

4

3

C01K

102K

2

1

50V

1

IC02K

TLP421

2

D01K

R04K

3

4

D04K

R05K

50.5K,1W

22uF

C03K

400V

+

D02K

22K

3W

R07K

275VAC

102M

C11J

TERMINAL BLOCK

WHITE

BLACK

/YELLOW

2

GREEN

4

RED

3

G

1

1K

1K

1K

1K

R01H

+5V

R03H

R07H

R05H

2012

2012

R01X

+5V

R01K

390

102K

1K

2012

TLP627

IC01K

C01X

50V

+

2012

2012

2012

C01H

10uF

50V

50V

+

10uF

C02H

+

10uF

C03H

+5V

10K

D01K~D04K

1N4007

D03K

2012

R02X

WCN-NOISE2

2

4

3

1

50V

C04H

10uF

+

CN-COMP

1

2

2

3

1

3

6.2K,1%

+5V

1.5K,1%

R02H

2012

12.1K,1%

R04H

2012

R06H

2012

18K,1%

R08H

2012

CN-TH1

CN-TH2

4

3

2

1

CN-TEST

TEST-JIG

D_PIPE

1

PIPE

2

2

3

1

3

OUT DOOR

HEAT SINK

4

3

2

1

27

28

220uF/35V

220uF/35V

G3MC-201PL-VD

SSR-MOTOR

SVC561D-14A

ZNR03J

CN-PC

FUSE1

2012

15A/250V

275VAC

275VAC

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Содержание LS-J0762NM

Страница 1: ...C LS Q096AUL BUL CUL DC LS R126AUL BUL CUL DC Room Air Conditioner SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL ONLY FOR AUTHORIZED SERVICE PERSONNEL WEBSITE http biz LGservice com E MAIL http www LGEservice com techsup html ...

Страница 2: ...agram 10 Operation Details 11 Installation 25 Operation 38 Disassembly of the parts Indoor Unit 39 2 way 3 way Valve 42 Cycle Troubleshooting Guide 49 Self diagnosis function 50 Electronic Parts Troubleshooting Guide 52 Electronic Control Device 62 Schematic Diagram 66 Exploded View and Replacement Parts List 74 2 ...

Страница 3: ... is automatically switched from high to low speed The louver can be set at the desired position or swing up and down automatically Indoor Unit Operation ON OFF by Remote controller Sensing the Room Temperature Room temperature control Starting the Current Control Time Delay Safety Control Indoor Fan Speed Control Operation indication Lamps LED Soft Dry Operation Mode Both the indoor and outdoor fa...

Страница 4: ...rive freq of comp according to temp of indoor and outdoor It will be changed the drive voltage of comp according to operating frequency It is only operated in the heating operation mode except defrosting operation High speed Although fan motor speed is middle it will change high speed in case of below AC193V over 45 C of outdoor temp and over fc fh of comp Freq Middle speed Nomal mode Low speed Al...

Страница 5: ... LOW HIGH Cooling Operation Mode Heating Operation Mode Auto Operation Mode Horizontal Airflow Direction Control Button Optional Room Temperature Display Setting the Time or Timer PLASMA Optional ON OFF SET PLASMA CANCEL Fan Speed Selection Low Med High CHAOS Power Save Cooling Button High 39 C Low 11 C OFF ON OFF ON Cancel Sleep Mode Timer ON or Timer OFF 1 2 3 4 5 6 7 Off Timer Used to set Prehe...

Страница 6: ...0 245 770 540 245 7 7 9 5 7 9 5 27 36 38 34 38 580 R22 675 R22 950 R22 620 R410A 950 R410A Up Down Up Down Up Down Up Down Up Down Right Left L C D Wireless 1 4 6 35 3 8 9 52 3 8 9 52 1 2 12 7 3 8 9 52 3 8 9 52 O O 1 1 1 5 1 1 5 1 1 1 5 1 1 5 Cooling Capacity Btu h Heating Capacity Moisture Removal l h Power Source Ø V Hz Air Circulation Indoor m3 min Outdoor Noise Level Indoor dB A 3 Outdoor Inpu...

Страница 7: ...ht rear piping Left rear piping ø70mm ø70mm 50mm 20mm 20mm 80mm ø70mm A A A A Center Right rear piping Left rear piping Center ø70mm MODEL DIM Unit W mm 820 888 824 900 H mm 262 287 260 285 D mm 165 170 165 156 7k 9k Btu Series AC 12k Btu Series AC 9k Btu Series DC 12k Btu Series DC 7k 9k 12k 7k 9k 12k 7k 9k 12k ...

Страница 8: ...side 2 way valve MODEL 7K Btu Series AC 9K 12K Btu Series AC 9K Btu Series DC 12K Btu Series DC DIM unit W mm 564 770 770 770 H mm 525 540 540 540 D mm 265 245 245 245 L1 mm 294 287 287 287 L2 mm 66 64 64 64 L3 mm 374 518 518 518 L4 mm 17 10 10 10 L5 mm 270 100 100 100 ...

Страница 9: ...u Series AC 1 2 1 4 15 7 9K Btu Series AC 3 8 1 4 15 7 12K Btu Series AC 3 8 1 4 15 7 Refrigeration Cycle Diagram 9 INDOOR UNIT OUTDOOR UNIT HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR ACCUMU LATOR GAS SIDE 3 WAY VALVE LIQUID SIDE 2 WAY VALVE CAPILLARY TUBE COOLING HEATING REVERSING VALVE Heating Model Only ...

Страница 10: ...GR BR BL RD GR YL BK BL BL YL RD 4WAY VALVE REACTOR COMPRESSOR THERMISTOR HEAT SINK THERMISTOR INTAKE PIPE THERMISTOR TO INDOOR UNIT COMP W C V R U S BL RD BL YL RD YL 1 L 3 2 N POWER BR BR BL RD GN YL BL 1 L 2 N 3 MOTOR CN MOTOR CN TAB1 CN AC DC CN AC DC STEP MOTOR STEP MOTOR H V ASM RD AIR CLEAN PLASMA SAFETY S W1 SAFETY S W2 BK BK BK BK BK CN U D CN L R CN DISP1 DISPLAY PWB ASM INDOOR WIRING DI...

Страница 11: ...mer cancel or appliance operation pause On while in timer mode on off off when timer mode is completed or canceled Off except when hot start during heating mode operation or while in defrost control Cooling heating dehumidification mode setting temperature from remote control Fuzzy operation mode fuzzy key data 5sec on AI Operation Indicator Power Saving Indicator Timer Indicator Preheat Indicator...

Страница 12: ...1 below Step 2 of COMP operating frequency Power level 2 below Step 4 of COMP operating frequency Power level 3 Equal Step 5 of COMP operating frequency Power level 4 below Step 7 of COMP operating frequency Operation mode except heat mode operation Power level 1 below Step 2 of COMP operating frequency Power level 2 below Step 4 of COMP operating frequency Power level 3 Equal Step 5 of COMP opera...

Страница 13: ...ccording to the condition of the room temperature 3 Protection of the indoor fan from droplet formation Enclosure sweat and condensed disposal test Control condition The system operates standard operation without this condition as follows Setting temperature 25 C Indoor fan speed low speed Outdoor temperature 30 C Control method In operation for 5 20 minutes in conditions return to the previous CO...

Страница 14: ...inuously When intake air temperature reaches below the temperature of setting temp 1 0 C Compressor 2 minutes delay The compressor can restart minimum 2 minutes later after compressor off Temp differences Comp Operating frequency over 3 0 C Step 7 over 2 5 C Step 6 2 0 2 49 C Step 5 1 5 1 99 C Step 4 1 0 1 49 C Step 3 0 5 0 99 C Step 2 0 0 0 49 C Step 1 The operating freq step of comp The targetin...

Страница 15: ...emp reaches above the temp of setting 1 0 C condition of compressor same as cooling mode operation When intake air temperature reaches bolow the temp of setting 1 0 C compressor operate step1 step3 and indoor fan speed repeatly operate low or stop Intake air Temp 32 C intake air temp 26 C intake air temp 32 C 24 C intake air temp 26 C 18 C intake air temp 24 C intake air temp 18 C Setting Temp 25 ...

Страница 16: ...door pipe temp 30 C While in defrost control between the indoor and outdoor fans are turned off Compressor 2minutes delay After compressor off the compressor can restart minimum 2 minutes later Temp differences over 3 0 C 2 5 3 0 C 2 0 2 49 C 1 5 1 99 C 1 0 1 49 C 0 5 0 99 C 0 0 0 49 C Comp Operating frequency Step 7 Step 6 Step 5 Step 4 Step 3 Step 2 Step 1 The operating freq step of comp The tar...

Страница 17: ...re selected by Fuzzy rule the operating frequency of compressor is deter mined like cooling mode operation At the beginning of Fuzzy mode operation the setting temperature is automatically selected according to the intake air temperature at that time When the Fuzzy key setting temp key is input after the initial setting temperature is selected the Fuzzy key value and intake air temperature at that...

Страница 18: ...f the indoor fan is automatically operated by Fuzzy logic at beginning during opertion Intake Air temp over 20 C below 20 C 16 30 C below 16 C over 30 C Setting temp intake air temp 0 5 C 20 C Fuzzy rule 16 C Fuzzy rule 30 C Fuzzy rule Fan speed Fuzzy airflow 7 3 Fuzzy operation for dehumidification At the beginning of Fuzzy mode operation the setting temperature is automatically selected accordin...

Страница 19: ...cooling mode or Fuzzy operation the Jet Heat key cannot be input When it is input while in the Heating mode operation dehumidification the Jet Heat mode is operated In the Jet Heat mode the indoor fan is operated super high speed for 60 min at Heating mode operation In the Jet Heat mode the room temperature is controlled to the setting temperature 30 C When the sleep timer mode input while the Jet...

Страница 20: ...perature decrease by 1 C After another 60min elapse it decreases by 1 C again 20 Setting temp C 1 0 C up 1 0 C up Cooling ON temp Setting temp 0 5 C Cooling OFF temp Setting temp 0 5 C 0 5 1 Sleep time hr Setting temp C Heating ON temp Setting temp Heating OFF temp Setting temp 3 0 C 1 2 Sleep time hr 0 5 C down 1 0 C down 11 Sleep timer operation When the sleep time is reached after 1 2 3 4 5 6 7...

Страница 21: ...nit of the appliance to operate the appliance in the standard conditions The operation condition is set according to the outdoor temp and intake air temperature as follows The unit select before operating mode in 3 hours 14 Trial Operation Press the Tact Switch for compulsory operation of the main body for 3 seconds in order to operate in the trial operation mode Operation mode Cold Indoor pan Str...

Страница 22: ... If the operating current of the appliance reaches I2 the compressor stop instantly and 2 minutes later the compressor restart again If CT2 occurs 5 times within 1hour the appliance turn off and display ERROR CODE 7 22 I1 Current of operating frequency down I2 Current of compressor cut off cf I1 is set the lowest level between intial value and in case dectection of dc paeak current Control table 1...

Страница 23: ... Portection from overheating of compressor If the temperature of the discharge pipe of compressor reaches over 130 C or below 30 C the compressor stop instantly It will be limited the compressor operating frequency according to the compressor dome TH Refer to below Fig Temperature range by COMP SPEC varies by 10 C 23 Comp off Comp free Fc 1 Fc 2 Target frequency Toff 95 C Ton 3 C 88 C Ton 6 C 91 C...

Страница 24: ...able 50 minutes later since heating cycle started and the pipe temperature of out door unit reaches below 6 C 24 50 min Setting frequency Setting speed Setting speed OFF OFF ON OFF OFF Cooling cycle Setting frequency 15 sec Fh min step Operating frequency of compressor 4 Way valve Outdoor fan Indoor fan Preheat LED Fh min Fh 1 OFF ON ON Heating cycle ON ON Low FhMAX 2 or FhMAX 3 15 sec 30 sec 8 mi...

Страница 25: ...ot place animals and plants in the path of the warm air Take the air conditioner weight into account and select a place where noise and vibration are minimum Select a place so that the warm air and noise from the air conditioner do not disturb neighbors Install the indoor unit on the wall where the height from the floors more than 2 3 meters CAUTION Grade Clearance cm A B 7k 18k 10 5 3 Rooftop Ins...

Страница 26: ... concerning the location of the installation plate routing of the wiring to power outlets is through the walls typically Drilling the hole through the wall for piping connections must be done safely Installation Plate Type A screw Installation plate Ø70mm Left rear piping Right rear piping C D B A Ø70mm A B C D 7k 9k 50 20 80 20 12k 18k 45 40 80 20 CHASSIS Grade Distance mm 4 Drill a hole in the w...

Страница 27: ...ownward direction as you remove burrs in order to avoid drop 3 Putting nut on Remove flare nuts attached to indoor and outdoor unit then put them on pipe tube having completed burr removal 4 Flaring work Firmly hold copper pipe in a die in the dimension shown in the table above Carry out flaring work using flaring tool as shown below Flare nut Copper tube Copper pipe 90 Slanted Uneven Rough Pipe R...

Страница 28: ...ight Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots clicking sound 5 Connecting the pipings to the indoor unit and drain hose to drain pipe Align the center of the pipes and sufficiently tighten the flare nut by hand 3 Tape the tubing drain hose and the connecting cable Be sure that the drain hose is located at the lowest sid...

Страница 29: ...le Vinyl tape wide Wrap with vinyl tape Indoor unit pipe Pipe Torque wrench Indoor unit tubing Spanner fixed Connection pipe Flare nut Vinyl tape narrow Adhesive Drain pipe Indoor unit drain hose When extending the drain hose at the indoor unit install the drain pipe Tighten the flare nut with a wrench Wrap the area which accommodates the rear piping housing section with vinyl tape Bundle the pipi...

Страница 30: ... en the flare nut by hand Tighten the flare nut with a wrench 7 Wrap the insulation material around the connect ing portion Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material Bind them together with vinyl tape so that there is no gap Plastic bands Insulation material Vinyl tape narrow Connection pipe Connecting cable Indoor unit piping Pipe Vinyl tape wid...

Страница 31: ...e back of the chassis with the tubing holder Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis 10 Indoor unit installation Remove the spacer Ensure that the hooks are properly seated on the installation plate by moving it left and right Drain hose Connecting cable Piping for passage through piping hole Tubing holder Drain h...

Страница 32: ...ow Circuit Breaker Use a circuit breaker or time delay fuse CAUTION The above circuit diagram is subject to change without notice Be sure to connect wires according to the wiring diagram Connect the wires firmly so that not to be pulled out easily Connect the wires according to color codes by referring the wiring diagram CAUTION The power cord connected to the Indoor unit should be complied with t...

Страница 33: ...ittings are liable to come loose from vibra tions to which the unit is subjected during the course of transportation Check them and make sure that they are all tightly fastened If they are loose it could cause burn out of the wires 3 Specification of power source 4 Confirm that electrical capacity is sufficient 5 See to that the starting voltage is maintained at more than 90 percent of the rated v...

Страница 34: ...he following Tape the piping and connecting cable from down to up Secure the taped piping along the exterior wall Form a trap to prevent water entering the room Fix the piping onto the wall by saddle or equivalent Seal a small opening around the pipings with gum type sealer Trap Trap 1 Checking the drainage 1 To remove the front panel from the indoor unit Set the air direction louvers up and down ...

Страница 35: ...dry nitrogen gas cylinder to this service port with charge hoses Pressurize the system to no more than 150 P S I G with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P S I G Next test for leaks with liquid soap Lo Hi Indoor unit Outdoor unit Manifold valve Charge hose Nitrogen gas cylinder in vertical standing position Pressure gauge Do a leak test of all joints ...

Страница 36: ...urely with an adjustable wrench This process is very important to prevent leakage from the system Replace the valve caps at both gas and liquid side service valves and fasten them tight This completes air purging with a vacuum pump The air conditioner is now ready to test run 1 Remove the caps from the 2 way and 3 way valves 2 Remove the service port cap from the 3 way valve 3 To open the 2 way va...

Страница 37: ...he actual pressure are low er than shown the system is most likely under charged and charge should be added The air conditioner is now ready for use Bolt Tubing connection This is performed when the unit is to be relocated or the refrigerant circuit is serviced Pump Down means collecting all refrigerant in the out door unit without loss in refrigerant gas CAUTION Be sure to perform Pump Down proce...

Страница 38: ...just the time TIMER SET CANCEL BUTTONS Used to set the timer when the desired time is obtained and to cancel the Timer operation SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation POWER SAVE COOLING BUTTON Used to set Preheat mode ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature PLASMA OPTION Used to start or stop the plasma purification function RESET BUTTON Used prio...

Страница 39: ...wn air discharge louver to open position horizontally by finger pressure Remove the securing screws To remove the Grille pull the lower left and right side of the grille toward you slightly tilted and lift it straight upward 1 Before removing the control box be sure to take out the wire screwed at the other end Display P C B Conductor Step Motor Conductor Earth Conductor Motor Conductor Sensor Con...

Страница 40: ...box out from the chassis carefully 3 To remove the Discharge Grille Unhook the discharge grille and pull the discharge grille out from the chassis carefully 4 To remove the Evaporator Remove 3 screws securing the evaporator at the left 2EA in the Eva Holder at the right 1EA ...

Страница 41: ...emove 2 securing screw Pull the motor cover out from the chassis carefully 6 To remove the Cross Flow Fan Loosen the screw securing the cross flow fan to the fan motor do not remove Lift up the right side of the cross flow fan and the fan motor separate the fan motor from the cross flow fan Remove the left end of the cross flow fan from the self aligning bearing Motor cover ...

Страница 42: ... gauge Open Open Open with charging cylinder Open Open Open with charging cylinder Open Open Open Open Works Shipping Air purging Installation Operation Pumping down Transfering Evacuation Servicing Gas charging Servicing Pressure check Servicing Gas releasing Servicing 1 2 3 4 5 6 Valve cap Open position Closed position Pin Service port Service port cap To outdoor unit Flare nut To piping connect...

Страница 43: ...exagonal wrench to press the valve core pin discharge for three seconds and then wait for one minute Repeat this three times 5 Use torque wrench to tighten the service port nut to a torque of 1 8kg cm 6 Set the 3 way valve to the back seat 7 Mount the valve stem nuts to the 2 way and 3 way valves 8 Check for gas leakage At this time especially check for gas leakage from the 2 way and 3 way valve s...

Страница 44: ...e hose Open the low pressure valve on the charge set slightly to air purge from the charge hose 5 Set the 2 way valve to the closed position 6 Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg cm2 g 7 Immediately set the 3 way valve to the closed position Do this quickly so that the gauge ends up indicating 3 to 5kg cm2 g 8 Disconnect the charge set and moun...

Страница 45: ...t on the 2 way valve 4 Check for gas leakage Check the flare connections for gas leakage 5 Discharge the refrigerant Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg cm2 g 6 Disconnect the charge set and the gas cylinder and set the 2 way and 3 way valves to the open position Be sure to use a hexagonal wrench to operate the valve stems 7 Mount t...

Страница 46: ...t and discharge the refrigerant until the gauge indicates 0 kg cm2 G If there is no air in the refrigerant cycle the pressure when the air conditioner is not running is higher than 1 kg cm2 G discharge the refrigerant until the gauge indicates 0 5 to 1 kg cm2 G if this is the case it will not be necessary to apply a evacuatin Discharge the refrigerant gradually if it is discharged too suddenly the...

Страница 47: ...or less 3 Close the valve Lo side on the charge set turn off the vacuum pump and confirm that the gauge needle does not move approxima tely 5 minutes after turning off the vacuum pump 4 Disconnect the charge hose from the vacuum pump Vacuum pump oil If the vacuum pump oil becomes dirty or depleted replenish as needed Lo Open Open Vacuum pump 2 Way valve Outdoor unit Liquid side Indoor unit Gas sid...

Страница 48: ...150g each time while operating the air conditioner in the cooling cycle however one time is not sufficient wait approximately 1 minute and then repeat the procedure pumping down pin 4 Immediately disconnect the charge hose from the 3 way valve s service port Stopping partway will allow the gas to be discharged If the system has been charged with liquid refrigerant while operating the air condition...

Страница 49: ... air humidity When the room air humidity is relativery higher temperature difference is smaller When the room air humidity is relatively lower temperature difference is larger 2 Check temperature and pressure of refrigeration cycle Notice 1 The suction pressure is usually 4 0 6 0 kg cm2 G Cooling at normal condition 2 The temperature can be measured by attaching the thermometer to the low pressure...

Страница 50: ...The cause of malfunction Error Code 1 Indoor TH is short or open Outdoor TH is short or open Temp of Heat sink is over 95 C Comunication error serial comunication DC peak error Running current is overloaded D PIPE TH is short or open The operating LED will be blinking once The operating LED will be blinking twice The operating LED will be blinking 4 times The operating LED will be blinking 5 times...

Страница 51: ...sure that the lamp on the control board outdoor unit is off The Diagnosis Procedure Check the supplied voltage to product AC 220V 240V 30V Check the connecting cable between Indoor and Outdoor Check the blinking number of operation indicator refer to the self error function Check the self diagnosis table Check the condition of connectors The condition of P C B pattern Check the condition of connec...

Страница 52: ...e of power AC220V AC240V 50Hz The voltage of main power The voltage applied to the unit The connecting method of Indoor Outdoor connecting cable each color The P W B Ass y Fuse Noise Filter SMPS Transformer Bridge Diode etc Trouble 1 NO YES The operation check of the Indoor P C B Ass y Procedure 1 The input voltage of SMPS 2 The output voltage of SMPS 4 IC04D 7805 5 IC01A KIA7036 Specification 1 A...

Страница 53: ...troller Caused by other parts except the remote controller When the mark is displayed in LCD screen replace battery Check the contact of CN DISP 1 2 connector When the detect switch double key inside the remote controller door is fault it is impossible to operate temperature regulating and wind speed selecting Check DISP PWB Ass y Voltage between CN1 DC 5V Check the connecting circuit between the ...

Страница 54: ...ed Check the related circuit of R02H 12 1K R01H 6 2K R04H 1K R03H 1K C01H 103 C02H 103 Micom pin No 4 5 Check the Indoor temperature sensor is disconnected or not about 10K at 25 C Check the Relay RY PWR for driving Compressor Check the voltage between brown and blue cable of terminal to connect the Outdoor About AC220V 240V Check the related circuit of relay in Outdoor PCB Ass y Operate Cooling M...

Страница 55: ...heck the Fuse AC250V T2A Turn on the main power Check the related circuit of indoor Fan Motor The pin No 45 of micom and the part for driving SSR Check the related pattern Check the SSR SSR Open Indoor Fan Motor never operate SSR short Indoor Fan Motor always operates in case of ON or OFF The voltage of Pin No 1 orange and 3 black of CN MOTOR About AC 180V over About AC 50V over SSR is not damaged...

Страница 56: ...nector Check the operating circuit of the vertical louver Confirm that there is DC 12V between pin of CN U D and GND Confirm that there is a soldering short at following terminals Between 41 42 43 and 44 of MICOM Between 4 5 6 and 7 of IC01M Between 10 11 12 and 13 of IC01M When the horizontal louver does not operate Trouble 5 If there are no problems after above checks Confirm the assembly condit...

Страница 57: ...r NO NO Is the connection of cable between indoor and outdoor unit right Indoor Outdoor 1 Brown 1 Brown 2 Blue 2 Blue 3 Green YL 3 Green YL 4 Red 4 Red NO YES Is the voltage of C02J in outdoor PCB Ass y about AC220V 240V when Operation s ON Check the Fuse of Outdoor PCB Ass y NO YES Is the voltage of Terminal Block in outdoor Control Box about AC220V 240V Check the PTC and RY PWR NO YES Is the Bri...

Страница 58: ... state of connectors in PCB Ass y If CN UWV is connected the comprressor can be operated a opposite direction NO YES Is the power module in PCB Ass y right Check the short P N P U V W and N U V W of IPM and then collector emiter of IGBT NO YES Is the voltage of T Block over than AC150V Check the supplied voltage NO YES Is the voltage of GND IPM 32 pin over than about DC280V Check the DC voltage be...

Страница 59: ... Check Fuse Noise Filter PTC etc NO YES Is the voltage of BR BK RD AC220 240V in Main PCB Ass y Electrical wiring diagram Colors Check the connecting state of connectors in outdoor PCB Ass y Check the Fuse of outdoor PCB Ass y NO YES Is the connection of CN DATA between indoor and outdoor unit right Replace the PCB Ass y Main PCB Ass y Indoor Outdoor Control Box Ass y Reconnect the cable to termin...

Страница 60: ...ter PTC etc NO YES Is the courrent transformer CT in Main PCB Ass y right Check the PCB pattern resoldering NO YES Is the indoor outdoor fan locked Check the indoor outdoor fan motor NO YES Is the discharge temperature of Indoor unit right 11 C 17 C in the cooling mode Check the compressor NO YES Is the refrigerant pressure right Supply the refrigerant NO YES Replace the PCB Ass y Main PCB Ass y O...

Страница 61: ...dule Don t operate the power display module The operation LED blinks twice Enable to receive remote singnal Malfunctions UP DOWN step motor Don t operate louver Malfunctions indoor fan motor Problem error mode Connectors Condition OPEN OPEN OPEN Stop compressor Malfunctions 4 WAY valve Malfunctions fan Problem error mode CN TH CN UVW CN 4 WAY CN FAN CN COMP OPEN SHORT OPEN SHORT The operation LED ...

Страница 62: ... VIEW DC PART BOTTOM VIEW DC PART PCB ASS Y SVC PART LIST 6871A10068G 7K_YL Series 6871A10068T 7K_NN Series 6871A10068H 9K AC Series 6871A10068J 12K_YL Series 6871A10068V 12K_NN Series 6871A10068L 9K_UL Series 6871A10068M 12K_UL Series PCB ASS Y SVC PART LIST 6871A10067B 6871A10067D 9K AC Series ...

Страница 63: ... 2 MAIN PCB ASS Y OUTDOOR 63 PCB ASS Y SVC PART LIST 6871A20192G 7K_Series 6871A20192J 12K_Series 6871A20192L 9K_Series 6871A20192M 12K_Series TOP VIEW BOTTOM VIEW AC DC ...

Страница 64: ... 64 2 MAIN PCB ASS Y OUTDOOR PCB ASS Y SVC PART LIST 6871A20265A 9K_Series AC TOP VIEW BOTTOM VIEW ...

Страница 65: ...65 4 DISPLAY ASS Y _YL _UL Series TOP VIEW BOTTOM VIEW PCB ASS Y SVC PART LIST 6871A20223A _YL Series 9K AC 6871A20254A _UL Series _NM _NN Series TOP VIEW BOTTOM VIEW PCB ASS Y SVC PART LIST 6871A30009U ...

Страница 66: ...Schematic Diagram 66 Indoor _YL _UL Series ...

Страница 67: ... 67 Indoor _NM _NN Series ...

Страница 68: ... 68 Outdoor 7K AC Series ...

Страница 69: ... 69 Outdoor 12K AC Series ...

Страница 70: ... 70 Outdoor 9K DC Series ...

Страница 71: ... ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ...

Страница 72: ...3K 5V R03C 4 7K 1 5V 10K 2012 R03M 1 4W R02C 270K 1 10K 2012 5V 2012 5V NTC SCK 102 OSC01B 4 7K R02M 2012 4MHz 5V 2012 R18P R20P 5V 2012 R01Z R06Z 102 14 R04P 470K 1 2W 1 FairChild FSAM20SM60A WCN W WCN V WCN U COMP A 3 2 RD BL YL 1 30 C09Z 1 5uF 400VAC 26 32 29 IPM BL RD 3 2 YL 1 31 24 25 5 2012 C01Z C03Z C05Z 2012 18 VB V COM H VB U VS U VCC UH 14 16 13 12 VS V VCC VH IN VH 15 19 17 4 3 1 2 VCC ...

Страница 73: ... 73 Outdoor 12K DC Series ...

Страница 74: ...acement Parts List 1 Indoor Unit 346810 146811 1 354212 263230 268714 1 264110 268714 2 131410 359011 342800 159901 268712 159830 135311 135312 267110 249951 733010 152313 135314 152302 35211B 135516 W0CZZ 352150 146811 2 266090 ...

Страница 75: ... 6323A20004A 6323A20004A R 264110 POWER CORD ASSEMBLY 6411A20013F 6411A20026H 6411A20013B R 266090 H V ASSEMBLY R 267110 REMOTE CONTROLLER ASSEMBLY 6711A20039V 6711A20039V 6711A20039V R 268712 PWB PCB ASSEMBLY DISPLAY 6871A20233A 6871A20233A 6871A20233A R 268714 1 PWB PCB ASSEMBLY MAIN AC 6871A10067B 6871A10067D 6871A10067B R 268714 2 PWB PCB ASSEMBLY MAIN DC 6871A10068G 6871A10068H 6871A10068J R ...

Страница 76: ... 6323A20004A 6323A20004A R 264110 POWER CORD ASSEMBLY 6411A20013A 6411A20013B R 266090 H V ASSEMBLY 6609A10003J 6609A10003J R 267110 REMOTE CONTROLLER ASSEMBLY 6711A20028T 6711A20028U R 268712 PWB PCB ASSEMBLY DISPLAY 6871A20254A 6871A20254A R 268714 1 PWB PCB ASSEMBLY MAIN AC 6871A10067D 6871A10067D R 268714 2 PWB PCB ASSEMBLY MAIN DC 6871A10068L 6871A10068M R 342800 BEARING 4280A20004A 4280A2000...

Страница 77: ... 77 2 Outdoor Unit 437210 559011 546810 554031 435512 435511 552111 437212 430411 661400 447910 554160 550140 263230 263230 552116 561410 552202 552203 552203 668711 649950 ...

Страница 78: ...UBE ASSY REVERSING 5211A10219A 5211A20886A 5211A30420A R 552202 VALVE REVERSING 5220AR3084A 5220AR3084A 5220AR3084A R 552203 2 VALVE SERVICE 2H02479H 5220A20005A 5220A20005A R 552203 3 VALVE SERVICE 2A00393F 2A00393F 5220A20003A R 554031 CONDENSER ASSY BENT 5403A20045F 5403A20026F 5403A20026F R 554160 COMPRESSOR 5416A90005A 5416A20022A 2520UMSV2AA R 559011 FAN ASSY PREOPELLER 5900AR1266A 5901A1003...

Страница 79: ... 552116 TUBE ASSY REVERSING 5211A10260C 5211A10260C R 552202 VALVE REVERSING 5220AR3228F 5220AR3228F R 552203 2 VALVE SERVICE 2H02479H 2H02479H R 552203 3 VALVE SERVICE 5220A20003A 5220A20003A R 554031 CONDENSER ASSY BENT 5403A20028H 5403A20019T R 554160 COMPRESSOR 5416A90008B 5416A90008A R 559011 FAN ASSY PREOPELLER 5901AR10004A 5901AR10004A R 561410 COIL ASSY REVERSING VALVE 6141AR3509J 6141AR35...

Страница 80: ...Memo 80 ...

Страница 81: ... 81 Memo ...

Страница 82: ...P No 3828A20061S February 2003 Printed in Korea ...

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