LEYBOLD TRIVAC D 16 B Ex 140091 Скачать руководство пользователя страница 1

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P/N

140091 Gas group IIB3

140092 Gas group IIC

TRIVAC

D 16 B Ex

Rotary Vane Vacuum Pump
IAW Directive 2014/34/EC (“ATEX”)

Explosion pressure resistant, two-stage oil-sealed rotary vane vacuum pump with

exhaust filter, flame arresters, measurement facilities for temperature and pres-

sure monitoring

Operating Instructions

GA01212_002_C1

Содержание TRIVAC D 16 B Ex 140091

Страница 1: ...otary Vane Vacuum Pump IAW Directive 2014 34 EC ATEX Explosion pressure resistant two stage oil sealed rotary vane vacuum pump with exhaust filter flame arresters measurement facilities for temperatur...

Страница 2: ...k of damaging the pump 10 1 Description 11 1 1 Function 11 1 1 1 Integrated monitoring facilities 14 1 1 2 Materials in contact with the medium 15 1 2 Usage limitations 15 1 3 Lubricants 16 1 4 Suppli...

Страница 3: ...wn through monitoring facilities 35 4 4 2 Controller Mains Power Failure 35 5 Maintenance 36 5 1 Maintenance plan 37 5 2 Leybold Service 38 5 3 Monitoring the oil level 39 5 3 1 Checking the condition...

Страница 4: ...and under the conditions described in the Operating Instructions It must be operated and maintained by trained personnel only Consult local state and national agencies regarding specific requirements...

Страница 5: ...consequences can be a damaged or even burst open pump Thus the exhaust line must be checked from time to time to ensure that there are no obstructions 8 When moving the TRIVAC B always use the allowe...

Страница 6: ...rds for vacuum systems can be described in detail in these Operating Instructions Leybold has availa ble a separate document Safety Booklet in which the hazards and general safety concepts for design...

Страница 7: ...f Section Classification and Marking of the Pump below 2 The pump is not suited for pumping of mixtures of oxygen exceeding the concentration as found in the atmosphere Furthermore the TRIVAC D 16 B E...

Страница 8: ...ature classifications and gas groups as specified in the explosion protection document drawn up Pumps where the inside and the outside of the pump fulfil the basic safety requirements of the Directive...

Страница 9: ...explosive atmosphere increases continuously between the gas groups IIA and IIC The most dangerous gas group IIC incorporates the two lower groups IIB and IIA Likewise the more dan gerous gas group IIB...

Страница 10: ...he vapour tolerance of the pump 6 Before pumping vapours the TRIVAC B should have attained its oper ating temperature This will be the case approximately 30 minutes after having started the pump Durin...

Страница 11: ...1 Function The rotor 2 7 mounted eccentrically in the pump housing 2 6 has two radially sliding vanes 2 5 which divide the pump chamber into several com partments The volume of each compartment change...

Страница 12: ...p chamber up to the limit of water vapour tolerance as specified in the technical data for the pump The gas ballast valve is opened and closed by turning the gas ballast knob 7 5 on the front To enabl...

Страница 13: ...aintained by the TRIVAC D 16 B Ex by an integrated hydro pneumatic anti suckback valve 2 3 which is controlled via the oil pressure During operation of the TRIVAC D 16 B Ex the control piston 4 3 rema...

Страница 14: ...of the system In this context the requirements for safety related devices which are software controlled have to be in accordance with Directive 2014 34 EC Dirt collecting in the flame arresters may a...

Страница 15: ...contact with the medium Materials of the pump and the exhaust filter in contact with the medium Viton Steel hardened steel spring steel stainless steel Zinc Aluminium and aluminium alloys Felt Grey c...

Страница 16: ...ls As alternatives the oils listed herinafter may be used LVO 210 ester oil LVO 240 ester oil LVO 310 PAO oil LVO 600 white oil PFPE must not be used as lubricant 1 4 Supplied equipment The Trivac D16...

Страница 17: ...on protected temperature sensor PT100 in the flame arrester on the intake side Limitation of the max rated input Terminal socket 25 mW 1 x PT100 4 conductors Explosion protected temperature sensor PT1...

Страница 18: ...002_C1 04 2017 Leybold Bodenplatte 583 135 289 559 353 89 5 450 600 50 404 M5 280 330 577 IN OUT Anschluss G 3 4 Anschluss G 1 123 Fig 5 Dimensional drawing of the TRIVAC D 16 B Ex Base plate Connecti...

Страница 19: ...1 10 100 TRIVAC D 16 B Ex Kat Nr 140 091 TRIVAC D 16 B Ex Kat Nr 140 092 Endtotaldruck ohne Gasballast Endtotaldruck mit Gasballast Fig 6 Pumping speed curves of the TRIVAC D 16 B Ex 50 Hz operation...

Страница 20: ...05 min 1 Disposal local directives to be considered Installation location for pump max 3 000 m above sea level Ambient temp when operating max 40 C Altitude of installation site for motor max cf docum...

Страница 21: ...nce of any oil leaks since there exists the danger that someone may slip on spilt oil Before putting a pump into operation once more it should be stored in a dry place preferably at room temperature 2...

Страница 22: ...Zones 1 or 2 For more information refer to the European Standards EN 60079 14 and EN 60079 17 Electrical apparatus for explosive gas atmospheres Part 14 resp Part 17 Observe Safety Information 0 5 The...

Страница 23: ...ds when being compressed inside the pump if these sub stances exceed the vapour tolerance of the pump The TRIVAC D16 B Ex is assigned to different equipment categories regard ing the pump s outside an...

Страница 24: ...ntegrated all parts in contact with the medium need to be compatible with the cleaning agent so as to prevent a chemical reaction Residues of the cleaning agent within the pump must be avoided Gas com...

Страница 25: ...gases For this reason the exhaust gases need to be disposed of through a suitable exhaust gas system Flame arresters are equipped with a temperature sensor for permanent monitoring Electrical sparks Y...

Страница 26: ...tem Here the entire length of the thread of the flame arrest ers must be utilised for accepting the mating thread from side of the system Connect the intake and exhaust line using anti vibration bello...

Страница 27: ...are no obstructions Never operate the pump with a sealed exhaust line There is the danger of bursting Avoid backflowing condensates Install the exhaust line with a downward slope lower than the pump s...

Страница 28: ...1 Note the national regulations of the country in which the equipment is being operated During all connection work the mains power supply lines must be de ener gised lockout tag out In order to preven...

Страница 29: ...ate to meet local require ments for the motor protection switch The local requirements may specify measures for reducing the start up current soft start for example Set the switch in accordance with t...

Страница 30: ...ure of 128 C is per missible The signals need to be processed in accordance with the informa tion provided by the manufacturer of the sensor After switching off the pump it must be ensured that there...

Страница 31: ...pump s base sketch 1 1 Regularly check to see that the mounting bolt at the pump s base is firmly seated to ensure an effective potential equalisation during all times In order to avoid an electrostat...

Страница 32: ...ocked or constricted exhaust line During the first start up and each time after having made changes to the electrical power connections check the pump s direction of rotation cf Section 3 4 1 On initi...

Страница 33: ...If the composition of the gases to be pumped is not known and if condensa tion in the pump cannot be ruled out run the pump with the gas ballast valve open and with dry inert gas in accordance with Se...

Страница 34: ...pump was exposed to aggressive and corrosive media we recommend that you let the pump continue to operate even dur ing long non working intervals e g overnight with the intake line closed and the gas...

Страница 35: ...the information given in Section 2 Transport and Storing 4 4 1 Shutdown through monitoring facilities When the pump has been switched off by the integrated monitoring devic es the pump must only be s...

Страница 36: ...is described in the sections below In addition to this a maintenance plan is provided in Section 5 1 If the TRIVAC D 16 B Ex is used in ambient air which is much contaminat ed make sure that the air c...

Страница 37: ...amages change the coupling element as required annually Changing the oil Oil LVO 100 annually Oil change cf Section 5 4 n First oil change after 100 operating hours n Pump switched off and cold Exchan...

Страница 38: ...whether the pump is con taminated or is free of substances which could pose a health hazard If it is contaminated specify exactly which substances are involved You must use the form we have prepared...

Страница 39: ...of application for the pump There are several ways of checking the oil s condition a Visually Normally the oil is clear and transparent If the oil darkens it should be changed b Chemically The neutra...

Страница 40: ...tched off and while the pump is still warm Risk of suffering burns With the pump warm from operation both pump and oil can get so hot that there is the risk of suffering burns If required wear gloves...

Страница 41: ...the oil drain plug back in check the gasket and reinstall a new one if necessary Remove the oil fill plug 9 1 and fill in fresh oil Screw the oil fill plug 9 1 back in The tightening torque for the bo...

Страница 42: ...ust only be changed by the Lebold Service 5 5 2 Draining out the oil Depending on the pump s application and process regularly drain out the fil tered oil from the exhaust filter s collector The oil l...

Страница 43: ...zardous substances have been pumped in inconsistence with the recommendations given in Section 3 2 the type of hazard has to be determined and appropriate safety measures must be taken Observe safety...

Страница 44: ...protected against being switched on Under all circumstances comply with the information relating to usage and maintenance of the elastic coupling between motor and pump For the purpose of avoiding ha...

Страница 45: ...face at the transducer and the second part is the area from the plug s interface additionally integrating the system control Both areas must be checked by the operator after the component has been rep...

Страница 46: ...gauge Measure the pressure directly at the pump s intake port Repair the pump Repair the valve Repair the valve Change the oil degas it if necessary Clean the vacuum lines Check the process data repl...

Страница 47: ...cuum vessel Oil comes from the vacuum system Anti suckback valve is blocked Sealing surfaces of the anti suckback valve are damaged or dirty Oil level is too high Check the vacuum system Clean or repa...

Страница 48: ...Further details are available on request When sending us any equipment observe the regulations given in Section 5 2 Leybold Service Disposal of waste oil Owners of waste oil are entirely self responsi...

Страница 49: ...Waste Disposal 49 GA01212_002_C1 04 2017 Leybold EC Declaration of Conformity...

Страница 50: ...of applications and internal uses which in some cases are not known to us On the other hand the handling of different materials and substances can result in hazards for our employees Many thanks for...

Страница 51: ...ess B Condition of the equipment No1 Yes No Contamination No1 Yes 1 1 Has the equipment been used toxic 2 Drained Product service fluid corrosive 3 All openings sealed airtight flammable 4 Purged expl...

Страница 52: ...60 service zh leybold com Spain Leybold Hisp nica S A C Huelva 7 E 08940 Cornell de Llobregat Barcelona Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 9...

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