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4097-00X

Lexmark 3200 Color Jetprinter™

Lexmark and Lexmark with diamond
design are trademarks of Lexmark
International, Inc., registered in the
United States and/or other countries.

• Table of Contents

• Index

• Safety and Notices

• Trademarks

• Start Diagnostics

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Содержание 3200 Color Jetprinter

Страница 1: ...printer Lexmark and Lexmark with diamond design are trademarks of Lexmark International Inc registered in the United States and or other countries Table of Contents Index Safety and Notices Trademarks...

Страница 2: ...5 3 740 New Circle Road N W Lexington Kentucky 40550 U S A Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you Yo...

Страница 3: ...mptom Tables 2 3 Service Checks 2 5 Carrier Transport Service Check 2 5 Maintenance Station Service Check 2 7 Paper Feed Service Check 2 8 Paper Path Service Check 2 10 Power Service Check 2 11 Print...

Страница 4: ...iv Service Manual 4097 00X...

Страница 5: ...m tables and service checks used to isolate failing field replaceable units FRUs 3 Diagnostic Aids contains tests and checks used to locate or repeat symptoms of printer problems 4 Repair Information...

Страница 6: ...and servicing of this product Professional service personnel should understand this and take necessary precautions Consignes de S curit Ce produit a t con u test et approuv pour respecter les normes s...

Страница 7: ...onale di assistenza autorizzato deve quindi adottare le precauzioni necessarie Sicherheitshinweise Dieses Produkt und die zugeh rigen Komponenten wurden entworfen und getestet um beim Einsatz die welt...

Страница 8: ...eparaci n de la m quina El personal cualificado debe ser consciente de este peligro y tomar las precauciones necesarias Informa es de Seguran a Este produto foi concebido testado e aprovado para satis...

Страница 9: ...d algunes peces pot ser que no sempre siguin bvies Lexmark no es responsabilitza de l us d altres peces de recanvi La informaci pel manteniment d aquest producte est orientada exclusivament a profess...

Страница 10: ...x Service Manual 4097 00X...

Страница 11: ...he right The color cartridge has a total of 192 nozzles and installs on the left The printer is capable of printing in two directions from either cartridge Power Consumption 8 Watts power off and powe...

Страница 12: ...etermine the symptom and repair the failure Begin with Indicator Light Table on page 2 1 After you complete the repair perform tests as needed to verify the repair Abbreviations ESD Electrostatic Disc...

Страница 13: ...apter 3 to determine the printer failure Indicator Light Table Power light on Machine is on Power light on and busy light flashes two times Paper out Power light on and busy light flashes on and off P...

Страница 14: ...to the Symptom Tables on page 2 3 locate the symptom and take the indicated action If your printer does not complete POST locate the symptom in the following table and take the indicated action POST...

Страница 15: ...ovement Slow carrier movement Carrier stops Carrier slams side frame Go to the Carrier Transport Service Check on page 2 5 Symptom Action Maintenance station Fails to cap the printheads Fails to clean...

Страница 16: ...er Feed Service Check on page 2 8 Paper skews Go to the Paper Path Service Check on page 2 10 No power in machine motors do not operate Go to the Power Service Check on page 2 11 Voids in characters L...

Страница 17: ...ttering motor or a motor that fails to turn can be caused by An open or short in the motor An open or short in the motor driver on the system board A bind in the carrier transport mechanism With the c...

Страница 18: ...paper is removed If voltage does not change when paper is removed replace the home position sensor If the problem remains replace the system board 6 Maintenance Station A problem with the maintenance...

Страница 19: ...r movement to the left uncaps the printhead The wiper cleans the printhead nozzles as the carrier leaves the maintenance station The wiper cleans the printhead only when the carrier is moving to the l...

Страница 20: ...per in the sheet feeder Be sure the correct type of paper is being used Check for static in the paper 1 System Board Unplug the printer and disconnect the paperfeed motor J3 from the system board Plug...

Страница 21: ...ns If the paper feed motor turns in one direction only replace the system board Binds in the paper feed motor or gear train can cause intermittent false paper jam errors Remove the paper feed motor an...

Страница 22: ...ns Be sure the correct type of paper is being used Be sure the printer is installed on a flat surface 1 Large and Small Feed Rollers Check for wear and binds 2 Small Feed Roller Springs Check for dama...

Страница 23: ...If continuity is incorrect replace the power connector 3 Printhead Cable Carrier Home Sensor Parallel Cable Paper Feed Motor Carrier Transport Motor Operator Panel Unplug the printer Disconnect one o...

Страница 24: ...or wear or damage Print Cartridge Latch Latch Spring Carrier 4 System Board Printhead Cable Rubber Backer Run the Test Page on page 3 1 A void in the print indicates one or more print nozzles are not...

Страница 25: ...belt for wear Carrier guide rod for wear or dirt If dirty clean and lubricate Carrier to carrier frame engagement should be lubricated with grease P N 99A0394 Idler pulley parts for wear damage or loo...

Страница 26: ...2 14 Service Manual 4097 00X...

Страница 27: ...feeder 3 Press the power and paper feed buttons at the same time and hold for approximately five seconds until the test starts The test will run until the power button is depressed The first three lin...

Страница 28: ...3 2 Service Manual 4097 00X...

Страница 29: ...m ground point This discharges any static electricity in your body to the machine Hold the ESD sensitive part by its edge connector shroud cover do not touch its pins If you are removing a pluggable m...

Страница 30: ...Procedures The following procedures are arranged according to the name of the printer part discussed CAUTION Unplug the power cord before removing any parts Releasing Plastic Latches Many of the part...

Страница 31: ...Removal 1 Remove the front cover 2 Remove the printhead carrier without disconnecting the system board cables 3 Remove the carrier belt 4 Depress the latch on the idler pulley slide it to the left and...

Страница 32: ...gear plate Note of the position of the spring located on the end of the exit roller shaft 3 Remove the spring and lift the exit roller out of the machine Front Cover Removal 1 Remove the two cover mo...

Страница 33: ...ve the cap assembly 8 Remove the felt gutter pad Note If any glue is present on the maintenance station during removal replace the entire maintenance station Large Feed Roller Removal 1 Remove the fro...

Страница 34: ...old star roller assembly Operator Panel Assembly Removal 1 Remove the front cover 2 Remove the carrier frame 3 Disconnect the operator panel cable from the system board Note the routing of the cable...

Страница 35: ...The carrier is attached to the carrier belt between two raised tabs on the belt Be sure to note this location when reinstalling the carrier 6 Remove the carrier belt from the rear of the carrier 7 Rem...

Страница 36: ...Removal 1 Remove the front cover 2 Remove the carrier frame 3 Remove the sheet feeder 4 Facing the rear of the machine remove the small feed rollers 5 Unhook the four small feed roller springs from t...

Страница 37: ...ns 5 1 4097 00X 5 Connector Locations J1 Printhead Cable 1 J2 Printhead Cable 2 J3 Paper Feed Motor J4 Carrier Transport Motor J5 Power Connector J6 Parallel Port J7 Operator Panel S1 EOF Sensor S2 Ac...

Страница 38: ...5 2 Service Manual 4097 00X...

Страница 39: ...maintain optimum performance Lubrication Specifications Lubricate only when parts are replaced or as needed not on a scheduled basis Use grease P N 99A0394 to lubricate the following All gear mounting...

Страница 40: ...6 2 Service Manual 4097 00X...

Страница 41: ...the same list Common parts are shown by one index number Parts peculiar to one or the other of the assemblies are listed separately and identified by description NS Not Shown in the Asm Index column i...

Страница 42: ...7 2 Service Manual 4097 00X Assembly 1 Covers...

Страница 43: ...1 Base Asm 001 3 17D0551 1 Base Asm 002 4 17D0560 1 Buttons and Lens Asm Operator Panel 5 17D0554 1 Cover Access 001 5 17D0555 1 Cover Access 002 6 17D0552 1 Cover Front 001 6 17D0553 1 Cover Front 0...

Страница 44: ...7 4 Service Manual 4097 00X Assembly 2 Paper Feed Carrier Transport...

Страница 45: ...sm 3 17D0565 1 Roller Large Feed with Gear Asm 4 17D0564 1 Roller Star Asm Mid Frame with Brackets 5 17D0569 1 Roller Exit Asm with Gear 6 17D0568 1 Plate Gear Asm without Motor 7 17D0567 1 Motor Pape...

Страница 46: ...7 6 Service Manual 4097 00X Assembly 3 Electronics...

Страница 47: ...iption 3 1 17D0570 1 System Board 2 17D0590 4 Screws PP 3 17D0559 1 Operator Panel Power Connector 4 17D0574 1 Actuator Assembly NS 17D0575 1 Power Supply External LV 100 Japan NS 17D0576 1 Power Supp...

Страница 48: ...7 8 Service Manual 4097 00X Assembly 4 Carrier...

Страница 49: ...X Asm Index Part Number Units Description 4 1 17D0578 1 Carrier Assembly Complete 2 17D0580 1 Rod Carrier Guide 3 17D0579 1 Printhead Rubber Backers 4 17D0581 1 Cartridge Interlock Keys 5 17D0572 1 Pr...

Страница 50: ...7 10 Service Manual 4097 00X Assembly 5 Carrier Transport...

Страница 51: ...ring PP 2 17D0582 1 Motor Carrier Transport with Gear 3 17D0590 2 Retainers Carrier Guide Rod PP 4 17D0583 1 Belt Carrier 5 17D0580 1 Rod Carrier Guide 6 17D0588 1 Pulley Idler Asm 7 17D0563 1 Frame C...

Страница 52: ...7 12 Service Manual 4097 00X Assembly 6 Maintenance Station...

Страница 53: ...Parts Catalog 7 13 4097 00X Asm Index Part Number Units Description 7 1 17D0586 1 Maintenance Station 2 17D0587 1 Wipers and Caps 3 17D0556 1 Gutter Pad...

Страница 54: ...7 14 Service Manual 4097 00X...

Страница 55: ...7 12 Paper Feed 7 4 Plastic Latches 4 2 POST Sequence 2 2 Symptom Table 2 2 Power Consumption 1 1 Preventive Maintenance 6 1 Problems Carrier Transport 2 3 Maintenance Station 2 3 Paper Feed 2 4 Power...

Страница 56: ...Wipers Caps 4 5 Repair Information 4 1 S Safety Information vi Service Checks Carrier Transport 2 5 Envelope Feed 2 7 Maintenance Station 2 7 Paper Feed 2 8 Power 2 11 Start 2 1 Symptom Table POST 2 2...

Страница 57: ...curate and complete Yes No 3 Was the book easy to use Yes No 4 What can we do to improve the book ______________________________________________ ______________________________________________ 5 What i...

Страница 58: ...4097 00X...

Страница 59: ...Along Line POSTAGE WILL BE PAID BY ADDRESSEE LEXMARK INTERNATIONAL INC DEPARTMENT D22A BUILDING 035 3 740 NEW CIRCLE ROAD NW LEXINGTON KY 40511 9954 Fold Here Tape Please Do Not Staple Tape BUSINESS...

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