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OWNERS MANUAL

Model AIR POD™ FREE STANDING AMBIENT AIR CLEANERS

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INTRODUCTION

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SPECIFICATIONS

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UNPACKING

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INSTALLATION

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ELECTRICAL

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OPERATION

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MAINTENANCE

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REPLACEMENT PARTS

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TROUBLESHOOTING

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MOTOR TROUBLE GUIDE

***IMPORTANT***

THIS MANUAL CONTAINS PRECAUTIONARY STATEMENTS RELATING TO WORKER SAFETY. READ AND SAVE
THIS MANUAL COMPLETELY AND COMPLY AS DIRECTED. ALL THE POTENTIAL HAZARDS OF DUST AND MIST
CONTROL SYSTEMS AND EQUIPMENT ARE IMPOSSIBLE TO LIST; THEREFORE, OBTAIN THE SERVICES OF A
PROFESSIONAL INSTALLER. A FIRE PROTECTION EXPERT SHOULD BE OBTAINED IN THE EVENT THE
PRODUCT IS INTENDED FOR USES WHICH PRESENT A POTENTIAL RISK OF FIRE OR FIRE PROPAGATION.
REFER TO APPROPRIATE AUTHORITIES, AND DISCUSS YOUR INTENDED USE WITH YOUR LOCAL
DISTRIBUTOR OR LEV-CO. WORKERS HANDLING EQUIPMENT OR SYSTEMS SHOULD BE INSTRUCTED ON THE
PROPER OPERATION, MAINTENANCE AND SAFETY PRECAUTIONS FOR USE OF THIS EQUIPMENT.

AIR POD I

TM

AIR POD III

TM

AIR POD II

AIR POD IIA

TM

TM

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Содержание Air Pod I

Страница 1: ... OF DUST AND MIST CONTROL SYSTEMS AND EQUIPMENT ARE IMPOSSIBLE TO LIST THEREFORE OBTAIN THE SERVICES OF A PROFESSIONAL INSTALLER A FIRE PROTECTION EXPERT SHOULD BE OBTAINED IN THE EVENT THE PRODUCT IS INTENDED FOR USES WHICH PRESENT A POTENTIAL RISK OF FIRE OR FIRE PROPAGATION REFER TO APPROPRIATE AUTHORITIES AND DISCUSS YOUR INTENDED USE WITH YOUR LOCAL DISTRIBUTOR OR LEV CO WORKERS HANDLING EQUI...

Страница 2: ...nspect your LEV CO unit for shipping damage immediately upon receipt Damaged carton s broken crate s etc are indications that the unit may have been damaged in shipment It is also possible shipping damage may be concealed and not noticed until the unit is installed and in operation If any damage is found notify your delivery carrier at once and enter a claim Claims must be filed within 15 consecut...

Страница 3: ...nd Installation 9 7 Optional Pressure Gauge Installation 9 8 Electrical 11 Single Phase 11 Three Phase 12 BI Blower 13 8 Blower Rotation Three Phase 13 9 Operation 14 10 Filter Maintenance 14 Filter Service 15 Filter Replacement 15 AD Module Refillable 16 AD Module Disposable Charcoal Poly Pad 16 11 Other Service 17 12 Replacement Parts 18 13 Troubleshooting 20 14 Notes 21 15 Appendix 22 ...

Страница 4: ...um and other materials NFPA also covers other dusts such as grain plastics etc A guideline for determining the precautions to be taken can be found in NFPA 497 Other NFPA standards may apply to your specific application Consult current NFPA standards available from NFPA 1 Batterymarch Park Quincy MA 02169 1 800 344 3555 for applicable safeguards which may be required for the Installation Operation...

Страница 5: ...he downward velocity of the suspended particles as the cool air drives the dust dirt particles lower to be picked back up by the Air Pod By having the units at the worker level the dust will be collected faster providing a better work environment for your worker s health and well being The heart of the Air Pod is its design and use of the high dirt holding capacity of the 6 deep MERV 11 filters wi...

Страница 6: ...N The Air Pod air filtration module is constructed of 16 gauge all welded zinc coated steel finished with Powder Coat finish Includes 5 casters 10 power cord and an acoustic lined blower compartment NOISE LEVEL 66 dBA 5 High 65 dBA 5 Low AIRFLOW 2500 CFM ELECTRICAL Standard Motor 3 4 HP 115 1 60 11 4 amps with 10 power cord and off on toggle switch on top of unit BLOWER 2 speed forward curve FILTR...

Страница 7: ...UCTION The Air Pod air filtration module is constructed of 16 gauge all welded zinc coated steel finished with Powder Coat finish Includes a 10 power cord an acoustic lined blower compartment and a floor stand NOISE LEVEL 64 dBA 5 High Low AIRFLOW 2500 CFM ELECTRICAL Standard Motor 3 4 HP 115 1 60 11 4 amps with 10 power cord and off on toggle switch on top of unit BLOWER 2 speed forward curve FIL...

Страница 8: ...UCTION The Air Pod air filtration module is constructed of 16 gauge all welded zinc coated steel finished with Powder Coat finish Includes floor stand and an acoustic lined blower compartment NOISE LEVEL 77 dBA AIRFLOW 5000 CFM ELECTRICAL Standard Motor 3 HP 208 230 460 3 60 7 8 7 2 4 0 A Optional Motors 3 HP 230 1 60 11 7 A Motor starting device required not supplied as standard equipment Wiring ...

Страница 9: ...d motor blower compartments for any packing materials and remove The following sections discuss both physical installation and electrical connections OPTIONAL PRESSURE GAUGE INSTALLATION To mount an optional PG 3 minihelic pressure gauge Figure 4 onto an Air Pod air cleaner please refer to the steps and illustrations below The gauge can either be mounted flush which requires drilling a 2 5 8 hole ...

Страница 10: ...Before securing the mounting bracket Figure 8 drill a 3 8 hole for the low port connection directly behind where the gauge will locate Install grommet No hole will be needed for the high port as the port on the gauge will be left open to the ambient air 7 Secure the mounting bracket with gauge to the cabinet so the low port hole is directly behind the gauge Use 4 8 self drilling tek screws provide...

Страница 11: ...ters manual or magnetic type must have properly sized thermal overloads for the voltage and current required for the motor Motor checkout should be performed with the unit running and all filters in place Be sure that the motor current readings are equal to or below motor nameplate rating These specifications can be found on the motor itself or are provided in the Specifications Section of this ma...

Страница 12: ...al or magnetic type must have properly sized thermal overloads for the voltage and current required plus start stop capability Three phase motors do not have overload protection included in the standard configuration and must be supplied by the end user see Figure 13 All units are required to have a motor voltage and current check performed at startup Measured motor current readings should be equa...

Страница 13: ...not rotating in the proper direction For maximum suction and airflow the blower motor should be turning in a clockwise direction when viewed from the MOTOR END of the unit see Figure 17 B To verify the correct rotation switch the blower ON momentarily Note the rotation of the blower wheel using an inspection mirror if necessary and make sure the motor is turning clockwise or corresponds to the arr...

Страница 14: ...olds as much as twenty five pounds of activated carbon or other adsorption media In most cases adsorption media requires a dust filter in front to filter particulate contaminant and a poly filter behind the carbon to catch extraneous carbon dust TABLE 1 Airpod I Airpod II Airpod III Quantity Quantity Quantity STANDARD Filter Pleated 24 x 24 x 6 MERV 11 4 8 12 OPTION A Filter Pleated 24 x 24 x 2 ME...

Страница 15: ...he filter out of the unit see Figure 19 Repeat for all remaining filters ALWAYS WEAR PERSONAL BREATHING PROTECTION DURING FILTER REMOVAL AS DUST MAY BE EXPELLED 3 Dispose of in accordance with local state and federal regulations 4 Install new filters making sure the pleats run in the vertical direction as shown in Figure 19 and that the air flow arrows are as shown in Figure 20 5 On units with opt...

Страница 16: ...T IS RELEASED DURING THE REFILLING OPERATION 4 Remove cover plate see Figure 22 and empty module contents into a plastic bag or other approved container 5 Refill with the new adsorber material After initial refilling shake module to pack granules tightly and top off any void before replacing cover plate 6 Vacuum any excess carbon dust that occurs from settling during handling Re install the AD Rep...

Страница 17: ... under normal usage more frequently under severe 24 hr per day usage Clean repair or replace parts as necessary Check for dirt build up on blower wheel and other rotating parts which can cause imbalance and resultant vibration noise and short bearing life and clean as necessary Replacement parts are available from your LEV CO distributor The following section lists replacement parts for the Air Po...

Страница 18: ...830 Inlet Cone 14 1 1 IIA only NA 7EG1 3010 Capacitor 10 MFD 370V 15 1 1 IIA only NA 7PC3 4002 Power cord 10 13A 16 1 1 IIA only NA 7ER2 1002 Off on switch 17 7FP1 1642 Pleated Filter 24 x 24 x 6 MERV 11 Std 17 7FP1 1214 Pleated Filter 24 x 24 x 2 MERV 11 Opt 17 7FP1 1427 Pleated Filter 24 x 24 x 4 MERV 11 Opt 17 7FP1 1412 Puracell Filter 24 x 24 x 4 MERV 11 122 sf Opt 17 7FP1 4412 Puracell Filter...

Страница 19: ...Page 19 24 Figure 24 ...

Страница 20: ...quate Static load on blower too low Check voltage at motor with motor running Voltage should be 10 of motor rating If not check 1 Power source 2 Wire size from source Check running amps of motor If at or below amps indicated on unit nameplate check fuse size or overload sizing adjustment Make sure all filters are in place 3 Low air flow Motor running backwards Filter plugged Motor running slow Che...

Страница 21: ...EASURED MOTOR FLA FROM NAME PLATE MOTOR VOLTAGE FROM NAME PLATE ALWAYS USE LEV CO REPLACEMENT PARTS AND FILTERS TO MAINTAIN WARRANTY TO ORDER SPARE PARTS CONTACT YOUR LOCAL REPRESENTATIVE OR The Local Exhaust and Ventilation Company 1050 Brock Road Unit 22 24 Pickering Ontario L1W 3X4 Phone 905 831 7001 FAX 905 831 7443 E MAIL info lev co com INTERNET http www lev co com ...

Страница 22: ...Page 22 24 APPENDIX 1 BRANCH WIRING A1 2 MOTOR TROUBLE GUIDE A2 ...

Страница 23: ...Page 23 24 A1 ...

Страница 24: ...Page 24 24 A2 ...

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