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Diagnostics and troubleshooting

Leuze electronic

IPS 208i

Diagnostics and troubleshooting

Error signaling via LED

Tab. 12.1:

Meaning of the LED indicators

Error

Possible error cause

Measures

PWR LED

Off

• No operating voltage connected to

the device

• Hardware error

• Check operating voltage

• Contact Leuze electronic customer service

(see chapter 13 "Service and support")

Red, continuous
light

Device error/parameter enable

Contact Leuze electronic customer service
(see chapter 13 "Service and support")

Red, flashing

Warning set
Temporary operating fault

Query diagnostic data and carry out the result-
ing measures

NET LED

Off

No operating voltage connected to the
device

• Check operating voltage

• Contact Leuze electronic customer service

(see chapter 13 "Service and support")

Red, continuous
light

Network error
No communication established to the
IO controller

Check interface

Red, flashing

No communication
Parameterization or configuration
failed

Check interface

Содержание IPS 208i

Страница 1: ...O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2017 11 50137619 We reserve the right to make technical changes IPS 208i Camera based positioning sensor...

Страница 2: ...2017 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze com Leuze electronic IPS 208i 2...

Страница 3: ...4 2 Camera operating modes 19 4 2 1 Single trigger mode 19 4 2 2 Reading gate control 19 4 3 Quality score 19 4 4 Offset 19 4 5 Teach position 20 4 6 Detection status 20 4 7 Leuze webConfig tool 20 5...

Страница 4: ...ration via configuration codes 43 8 6 Activating device functions 43 9 Commissioning Leuze electronic webConfig tool 44 9 1 System requirements 44 9 2 Start webConfig tool 44 9 3 Short description of...

Страница 5: ...14 5 Dimensioned drawings 62 14 6 Dimensioned drawings Accessories 63 15 Order guide and accessories 66 15 1 Nomenclature 66 15 2 Type overview 66 15 3 Optical accessories 67 15 4 Cables accessories...

Страница 6: ...rm actions Tab 1 3 Terms and abbreviations CMOS Semiconductor process for implementing integrated circuits Complementary Metal Oxide Semiconductor EMC Electromagnetic compatibility EN European standar...

Страница 7: ...ion of the region of interest coordinate center PLC Programmable Logic Control corresponds to Programmable Logic Controller PLC SWI Switching Input SWO Switching Output TCP IP Internet protocol family...

Страница 8: ...s before commissioning the device Knowledge of the oper ating instructions is an element of proper use NOTICE Integrated illumination The camera based positioning sensors of the IPS 200i series corres...

Страница 9: ...by a certified electrician Due to their technical training knowledge and experience as well as their familiarity with relevant standards and regulations certified electricians are able to perform work...

Страница 10: ...four digital outputs or via the interface The positioning sensor can be operated and configured using the integrated webConfig tool via the Eth ernet service interface The positioning sensor consists...

Страница 11: ...gnostics using the output of quality scores and detection status Optional model with heating for use to 30 C Variously coded M12 connections for unique assignment of the connections Voltage supply swi...

Страница 12: ...5 7 6 4 1 Lens 2 Control panel with indicator LEDs control buttons and function program selection display 3 LEDs for illumination infrared light 4 M4 mounting thread 5 Device housing 6 Housing hood 7...

Страница 13: ...tage switching inputs outputs D coded 4 pin M12 connection for the Ethernet connection PWR SWIO HOST 1 2 1 PWR SWIO M12 plug 12 pin A coded 2 HOST M12 socket 4 pin D coded Fig 3 2 Electrical connectio...

Страница 14: ...sing four green feedback LEDs These LEDs are activated upon shipment of the device from the factory and can be deactivated via the webConfig tool 1 2 3 4 6 7 5 8 1 LED indicators PWR NET LINK 2 Functi...

Страница 15: ...nchronous with NET LED Positioning possible Red Flashing Device ok warning set Positioning possible Temporary operating fault ON continuous light Device error parameter enable No positioning possible...

Страница 16: ...on Function selection The following functions are selected and displayed via the bar graph display see chapter 8 6 Activating device functions AUTO Auto setup function for determining the optimum expo...

Страница 17: ...on the functionality If no button is pressed for a longer period of time flashing of the LED is ended automatically by the device NOTICE The AUTO and ADJ functions always apply to the currently valid...

Страница 18: ...apter 4 4 Offset Teach position see chapter 4 5 Teach position Detection status see chapter 4 6 Detection status The sensor operates in two dimensions X and Y X corresponds to the horizontal axis Y co...

Страница 19: ...n the reading gate control opens a time window in the device for the positioning operation In this time window the positioning sensor continuously determines the relative position and outputs the posi...

Страница 20: ...tool Via control buttons on the device via AUTO mode or ADJ mode Via an Ethernet online command If the teaching in of the position fails it may be due to the following reasons The marker is not locat...

Страница 21: ...ositioning sensor is used for the optical contactless fine position ing of a high bay storage device in the X and Y direction 5 1 Compartment fine positioning of a high bay storage device Fig 5 1 Comp...

Страница 22: ...Applications Leuze electronic IPS 208i 22 5 2 Compartment fine positioning in a small part container storage system Fig 5 2 Compartment fine positioning in a small part container storage system...

Страница 23: ...racteristics of the sensor with various markers NOTICE Observe when choosing the mounting location Make certain that the required environmental conditions humidity temperature are main tained Avoid po...

Страница 24: ...um tilt angle or angle of inclination is dependent on the surface of the bar and the working distance Normally a tilt angle of 5 and an angle of inclination of 0 is recommended 6 1 3 Determining the w...

Страница 25: ...m 10 mm 5 mm 1 1 Working distance mm Fig 6 2 Typical working distances for markers with different marker diameters Relationship between working distance and field of view size The following images sho...

Страница 26: ...that surrounds a marker reflects diffusely The area behind the marker in the case of holes should remain unbuilt within an area of 500 mm For closed profiles use only reflectors as markers Avoid glos...

Страница 27: ...ting bracket on the system side with M4 fastening screws included in delivery con tents Mount the device to the mounting bracket with M4 fastening screws Max tightening torque of the fastening screws...

Страница 28: ...fore replacing the device hood NOTICE Check the seal before mounting Check the seal on the base of the device housing for cleanliness before mounting the new housing hood NOTICE Clean the new housing...

Страница 29: ...ly If faults cannot be rectified take the device out of operation Protect the device from acci dentally being started NOTICE Shielding connection The shielding is connected via the M12 connector housi...

Страница 30: ...CE Ready made cables are available for all connections see chapter 15 4 Cables accessories Voltage supply and switching inputs outputs The voltage supply 18 V 30 V DC is connected at the PWR SWIO M12...

Страница 31: ...ot used 7 SWO5 Black Digital switching output X 8 SWO6 Gray Digital switching output X 9 SWO7 Red Digital switching output Y 10 SWO8 Violet Digital switching output Y 11 SWI3 Gray pink Digital switchi...

Страница 32: ...ts are configured by default as follows SWI1 Switching input Trigger default SWO2 Switching output device ready default SWI3 Switching input Program selection 0 SWI4 Switching input Program selection...

Страница 33: ...V DC in normal operation Each configured switching output is short circuit proof 7 3 HOST Host input Ethernet 4 pin M12 socket D coded for connecting to HOST 1 3 2 4 Fig 7 5 HOST connection Tab 7 2 H...

Страница 34: ...ess cannot be changed The device automatically supports the transmission rates of 10 Mbit s 10BASE T and 100 Mbit s 10BASE TX as well as auto negotiation and auto crossover The device supports the fol...

Страница 35: ...gths and the shielding types Connection Interface Max cable length Shielding Network from the first IPS 200i to the last net work participant Ethernet Max segment length 100 m for 100BASE TX twisted p...

Страница 36: ...9 6 8 7 1 IPS 200i positioning sensor 2 External illumination e g 50132511 3 MA 150 modular connection unit 4 Sensor photoelectric sensor diffuse sensor 5 Cable M12 connector RJ45 4 pin 2 m e g 50109...

Страница 37: ...nication is decentrally distributed in the high bay storage device via the Ethernet switch Circuit diagram example for the connection to an Ethernet switch PWR SWIO1 8 PWR SWIO1 8 Ethernet Ethernet PW...

Страница 38: ...eters are stored in the factory setting Working distance 300 mm Marker diameter 13 mm Marker hole or reflector Offset X Y 0 mm Tolerance X Y 4 mm Marker tolerance 15 Activation via SWI1 default readin...

Страница 39: ...confirmed The AUTO or ADJ function is then activated or deactivated Press the navigation button once The PROGRAM 1 LED flashes program 1 is preselected Press the navigation button several times to pr...

Страница 40: ...PC 192 168 060 110 Set the subnet mask of the PC to the same value as on the sensor Example 255 255 255 0 Confirm all of the settings dialogs with OK or Close Connect the Ethernet interface of the dev...

Страница 41: ...the documents the Address Link Label establishes a unique reference between the mounting location the MAC address or the device and the associated control program There is no need for time consuming...

Страница 42: ...nt application host system are to be received If there is a connection request and a connection is established by the superior host system PC control as client the device in server mode accepts the co...

Страница 43: ...um illumination setting for the given scenario 2 Determine marker Automatic determination of the marker 3 Feedback LEDs Optical feedback for aligning the sensor 4 Teach position Automatic shifting of...

Страница 44: ...resolution 1280 x 800 pixels or higher Internet browser Internet Explorer version 9 0 or higher Firefox version 30 or higher Chrome version 40 or higher NOTICE Regularly update the operating system a...

Страница 45: ...ersion Clear browser history The cache of the Internet browser is to be cleared if different device types or devices with different firmware were connected to the webConfig tool Delete cookies and tem...

Страница 46: ...ted The image currently recorded by the sensor is displayed if the function was not deactivated in the webConfig tool The configuration cannot be changed Service Process communication to the control o...

Страница 47: ...ata output Configuring the switching inputs outputs Configuring communication parameters and interfaces General device settings e g device names DIAGNOSTICS Event logging of warnings and errors MAINTE...

Страница 48: ...ct from PC Configuration via an existing configuration project Save project on PC Save configuration project 9 3 4 Configuring applications with the wizard With the configuration wizard you can set up...

Страница 49: ...programs are available these can be configured individually Select CONFIGURATION PROGRAM ADMINISTRATION The Program overview dialog is displayed Fig 9 5 Program overview dialog Select the program tha...

Страница 50: ...ication Select CONFIGURATION PROGRAM ADMINISTRATION Select the active program Select CONFIGURATION Marker The Marker dialog is displayed Fig 9 7 Configuring markers NOTICE Set the working distance Set...

Страница 51: ...able digital switching outputs Select the active program Select CONFIGURATION CONTROL Digital IOs The Digital IOs dialog is displayed Fig 9 8 Digital IOs The sensor makes the X X Y Y digital switching...

Страница 52: ...2 Tolerance range X Fig 9 9 Viewing direction Towards the marker 9 4 5 Outputting measurement values via Ethernet Configuration of the measurement value output via the Ethernet interface The output o...

Страница 53: ...ensor Syntax Online commands consist of one or two ASCII characters followed by command parameters No separation characters may be entered between the command and the command parameter s Both small an...

Страница 54: ...activated Answer x yyyy zzz x Status of the current detection 0 Detection successful marker detected 1 Detection not successful multiple markers detected 2 Detection not successful no marker detected...

Страница 55: ...operating mode Parameter None Acknowledgment SST xxxxxxxx x stands for a single bit value 1 or 0 Bit 7 is at the far left bit 0 is at the far right 0 Ready 1 The sensor is ready to receive a trigger...

Страница 56: ...ng Parameter None Acknowledgment None Deactivate positioning Command Description The command deactivates configured positioning Parameter None Acknowledgment None 10 2 XML based communication You can...

Страница 57: ...E Do not use aggressive cleaning agents Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device Maintenance Repairs to the device must only be carried out by the manuf...

Страница 58: ...inuous light Device error parameter enable Contact Leuze electronic customer service see chapter 13 Service and support Red flashing Warning set Temporary operating fault Query diagnostic data and car...

Страница 59: ...rs Service center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany 13 1 What to do should servicing be required NOTICE Please use this chapter as a master copy should servicing be requ...

Страница 60: ...otal current Short circuit proof protected against polarity reversal Process interface Ethernet 10 100 Mbit s Tab 14 2 Operating and display elements Keyboard 2 control buttons LEDs 1 dual LED green r...

Страница 61: ...14 5 Optical data Integrated LED illumination Infrared not visible 850 nm Exempt group in acc with IEC 60825 1 EN 62471 2008 Integrated feedback LEDs Green 525 nm Beam exit Front Image sensor Global s...

Страница 62: ...ithout load on the switching output During strobed operation a higher power can briefly be consumed Warmup time Minimum 30 minutes at 24 V DC and an ambient temperature of 30 C Tab 14 8 Environmental...

Страница 63: ...tronic IPS 208i 63 14 6 Dimensioned drawings Accessories all dimensions in mm Fig 14 2 Dimensioned drawing of the BTU 320M D12 mounting system all dimensions in mm Fig 14 3 Dimensioned drawing of the...

Страница 64: ...Technical data Leuze electronic IPS 208i 64 all dimensions in mm Fig 14 4 Dimensioned drawing of the BTU 320M D12 RL70 mounting bracket for ring light...

Страница 65: ...30109 5 SWIO4 PWR PWR SWIO IDENT SWO2 SWI1 HOST 39 33 55 75 95 C 4 5 B E A A F 4 5 31 D all dimensions in mm A Earthing strap B Green LED PWR C White LED SWI1 D White LED SWO2 E White LED SWIO3 F Whit...

Страница 66: ...sity f Lens 3 4 1 mm 102 Device with connector socket Beam exit at front I Illumination infrared r Resolution range 3 1280 x 960 pixels Z Type of protective screen Plastic G Glass A Heating variant wi...

Страница 67: ...0130285 KDS S M12 CA M12 CA P1 050 Connection cable length 5 m 50130286 KDS S M12 CA M12 CA P1 100 Connection cable length 10 m Tab 15 6 Accessories Ethernet connection cable to RJ 45 Part no Part des...

Страница 68: ...Accessories reflectors Part no Part designation Description 50130343 MTKZ 13 30 SET Reflector SET for 13 mm bore hole set contains 100 pieces 50129092 MTKZ 15 30 SET Reflector SET for 15 mm bore hole...

Страница 69: ...formity Leuze electronic IPS 208i 69 16 EC Declaration of Conformity The positioning sensors of the IPS 200i series have been developed and manufactured in accordance with the applicable European stan...

Страница 70: ...10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device control...

Страница 71: ...53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon 59 3B 73 SEMICOLON Semicolon 60 3C 74 LESS THAN Less than 61 3D 75 EQUALS Equals...

Страница 72: ...6 CIRCUMFLEX Circumflex _ 95 5F 137 UNDERSCORE Underscore 96 60 140 GRAVE ACCENT Grave accent a 97 61 141 a Lower case letter b 98 62 142 b Lower case letter c 99 63 143 c Lower case letter d 100 64 1...

Страница 73: ...ed after reading this code Configuration changes via the configuration codes are only possible via button activation on the control panel of the sensor AUTO function Proceed as follows to read in a co...

Страница 74: ...activation 17 3 License terms This product contains software components that are licensed by the copyright holders as free software or as open source software under the GNU General Public License Vers...

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