background image

15

Figure 14.  Pump until clean solvent appears.

Warning: conductive metal containers must be used
when flushing flammable fluids through the system.
Always flush at low pressure with spray tip removed.
A metal part of the spray gun must be held firmly
against the grounded metal pail when flushing or
relieving pressure from the gun.

7) Pump solvent out by lifting both suction and return

hose out of the solvent. Turn pressure control to
minimum and open prime valve to release system
pressure.  Lock trigger
 and cleanspray tip before re-
installing on gun.

Figure 15.  Fluid is pumped out.

8) Follow above steps 1-7 using clean solvent to

completely flush unit.

9) If changing paint types, ie: latex (water base) to oil

base, you would have to flush unit with clean mineral
spirits using above steps 1-7. This would prepare the
pump for the oil base paint. Water would have to be
used as a last flush if changing from oil base paints to
latex.

CLEANING INSTRUCTIONS

10) Ensure pressure control is turned to minimum and

all pressure is released. Open prime valve. Turn
pump OFF.

11) Unthread gun handle from gun body to access gun

filter. Remove filter and brush clean with appropriate
solvent. Inspect filter for pinholes, plugging, or other
damage. Replace if required. Re-install with “double
lip” end pointing up into gun. Lightly grease handle
threads (petroleum jelly, auto grease) and re-install
firm hand tight. Brush exterior of gun clean.

12) Remove intake screen on metal suction tube and

brush clean, re-install.

13) Storing unit for more than 3 days. If unit was

cleaned with an oily paint thinner such as varsol, the
unit is now ready for storage (after step 14). If unit
was cleaned with water or a strong thinner (ie. lac-
quer thinner) pump varsol (or mineral spirits) through
the entire system by repeating step 8. If varsol is not
available, drain all the solvent out of the hose, gun,
and pump. (Tungsten carbide parts in the valves
will corrode if left in water for long periods of
time)
.

14) Coil up electrical cord and spray hose, inspecting

both for signs of damage. Suggested minimum coil
size for 1/4" paint hose is 18 inches.

DO NOT COIL PAINT HOSE TOO TIGHTLY.  THIS MAY
CAUSE KINKS, WHICH WEAKEN THE HOSE.  A
PAINT HOSE WITH KINKS OR OTHER DAMAGE
SHOULD BE CONSIDERED UNSAFE AND BE RE-
PLACED IMMEDIATELY.

WARNING: DO NOT CLEAN THE SPRAY GUN UN-
LESS THE PRESSURE HAS BEEN RELEASED FROM
THE SYSTEM. SEE PAGES 3 & 4 FOR FURTHER
PRECAUTIONS.

Warning!

Содержание DC-3000

Страница 1: ...materials sprayer must be placed at least 20 feet from target in a well ventilated area Vapours can be ignited by static discharge or electrical sparks and result in severe personal injury LEMMER airl...

Страница 2: ...HINTS FOR AIRLESS SPRAYING PAINTING AND TIP SELECTION 12 SPRAY PAINTING METHOD 12 HELPFUL HINTS FOR TROUBLE FREE PAINTING SPRAYER 12 PAINT 12 SPRAY TIPS 12 FILTERS 12 PAINT HOSE 12 ELECTRICAL 13 EXTEN...

Страница 3: ...garde Ne jamais mettre la main les doigts ou toutes parties du corps contre la buse Le port de gants et de v tements n est pas n cessairement une forme de protection non plus Laisser le cran de suret...

Страница 4: ...to move equipment DO NOT kink or bend the hose sharply 17 Keep children or anyone not familiar with airless spray systems away from equipment and work area 18 Conductive metal containers must be used...

Страница 5: ...tor operates only as fast as the job requires again reducing wear DC 4000 only Accurate spray pattern with minimal overspray Minimal or no thinning of paint products Pumps straight out of original pai...

Страница 6: ...ds depending on how much voltage it is sent by pressure control box This allows for highly accurate control of pressure Motor also features long life brushes which are readily accessible from the outs...

Страница 7: ...t ELECTRONIC CONTROLS DC 4000 OFF The first 10 20 degrees of pressure knob rotation do not activate unit PRIME ZONE The next approx 20 degrees of rotation will turn the motor on at a constant slow spe...

Страница 8: ...94 029 8 40 DEG 3 1 429 L043 295 029 10 50 DEG 3 1 529 L043 296 029 12 60 DEG 3 1 629 L043 297 029 14 70 DEG 3 1 729 L043 298 029 16 80 DEG 3 1 829 L043 299 029 18 90 DEG 3 1 929 L043 313 031 6 30 DEG...

Страница 9: ...protect against accidental injection and prevents tip from slipping out of position Patented Diffuser safer unclogging in clean out posi tion TO OPERATE When tip clogs turn zip tip handle 180 to clean...

Страница 10: ...of fan width 8 1 foot 15 orifice size in thousands of an inch 015 Y Yellow 100 mesh filter R Red 180 mesh Y Yellow 100 mesh W White 50 mesh not recommended Tip volume at various pressures Gallons per...

Страница 11: ...up pressure about 1 6 turn This gives a good low pressure for flushing and cleaning 8 Aim gun into empty metal pail holding gun body against pail edge to ground gun for safety Open trigger and allow...

Страница 12: ...at gives an adequate spray pattern is the best pressure to use It will give maximum pump and tip life and produce minimum overspray 2 Typically thicker materials require larger tips and higher pressur...

Страница 13: ...the gun first HELPFUL HINTS FOR TROUBLE FREE PAINTING PAINT HOSE 1 INSPECT THE HOSE PERIODICALLY DO NOT USE KINKED WORN OR DAMAGED HOSE SEE WARNINGS ON PAGES 3 4 2 Use only hose that is designed for...

Страница 14: ...n causes of problems If followed these guidelines will insure trouble free performance from your sprayer CAUTION Clean with water if latex is used Clean with paint thinners for oil based paints Both w...

Страница 15: ...gun filter Remove filter and brush clean with appropriate solvent Inspect filter for pinholes plugging or other damage Replace if required Re install with double lip end pointing up into gun Lightly...

Страница 16: ...ld brushes put back on same side of motor same way up as before to reduce break in time 6 Install brush caps DO NOT OVERTIGHTEN AS BRUSH CAPS ARE BAKELITE AND WILL BREAK 7 Put unit in solvent open pri...

Страница 17: ...Push the packings out of the cylinder with a screw driver by pushing from the inside out push from the opposite end INSTALLING NEW PUMP PACKINGS 9 Apply a light coat of oil to the packings Install bot...

Страница 18: ...the fluid section into the main pump housing Rotate the fluid pump to align the hole in the piston shaft with the holes in the yoke 25 Insert the pin through the yoke and piston Snap the retaining cl...

Страница 19: ...disconnect Disconnect the two from the power cord the lower pair first These go to the switch 6 The second pair of wires go the the bridge rectifier from the motor upper pair Disconnect these 7 Contr...

Страница 20: ...and footvalve seats for wear 20 Place new upper packings in oil L034 125 to soak for 5 10 minutes 21 Put piston in vice using flats Install new ball and copper seal Use a little bit of grease to hold...

Страница 21: ...Sprayer starts up but does not draw up paint III Sprayer will not maintain pressure or has low output IV Upper end of fluid section leaks V Poor spray pattern VI Spray gun won t shut off VII Spray ti...

Страница 22: ...APHRAGM These sprayers are the same as the electric diaphragm pumps but with the advantage of a gas engine All use Honda motors and belt drive systems AUTOMATIC GUNS Suitable for all heavy duty airles...

Страница 23: ...ls L034 222 Extra large overalls L034 223 1 Gal stir rod 2 3 8 dia 3 8 chuck L034 050 1 Gal stir rod 3 1 4 dia 3 8 chuck L034 051 5 Gal stir rod 4 3 4 dia 1 2 chuck L034 052 SPRAY HOODS Spray hoods pa...

Страница 24: ...to change spray tip or leave the unit unattended without first shutting off pump releasing fluid pressure and locking the trigger safety lock Conductive metal containers must be used when flushing fl...

Страница 25: ...ke spring 15 off of shaft for cleaning 10 If the ball 10 has a groove worn in it the ball with shaft will have to be replaced Usually the seat will have to be replaced as well as it wears against the...

Страница 26: ...2 112 94 112 56 112 97 98 99 100 101 102 103 104 105 106 107 108 109 110 Do not remove unless replacing Important following items require accurate torques 62 transducer plug 20 ft lbs 91 packing nut 2...

Страница 27: ...540 Screw 4 54 L045 541 Electric cord 1 55 L045 542 Strain relief 90 1 56 L036 001 Connector 1 4 m 2 57 L045 543 Fuse holder 1 58 L045 544 Fuse 10 amp 1 59 L050 617 18 connection hose 1 60 L036 091 El...

Страница 28: ...packings female support poly leather poly leather poly male support lower packings male support poly poly poly poly female support Caution only use fibre braid high pressure airless hose Do Not use st...

Страница 29: ...allen 5 42 L050 519 Oil seal 1 43 L050 526 Rod bearing 1 44 L050 532 Rod bushing 1 45 L050 530 Connecting rod incl Pos 44 1 46 L050 524 Cover screw M4 x 10 3 47 L050 523 Front cover 1 48 L050 537 Pai...

Страница 30: ...poly poly poly poly female support male support 64 Only replace this seal if external leak is evident Once seal is removed it must be replaced 84 92 80 81 93 88 89 90 91 86 77 78 83 82 87 66 65 75 74...

Страница 31: ...Strain relief 14 3 thick panel 1 35 L050 535 Drain plug 1 36 L001 555 Copper seal 3 40 L001 550 Washer knurled lock M10 5 41 L050 520 Housing bolt M10 x 1 5 x 16 allen 5 42 L050 519 Oil seal 1 43 L050...

Страница 32: ...rtation costs and other incidental direct special or consequential damages or loss specifications are subject to change without notice May 00 caract ristiques sont sujets changement sans pr vis Mai 00...

Отзывы: