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LAUNCH                                                                                                                CNC-603A Injector Cleaner & Tester User Manual 

13 

cleaning agent should be some 20mm above the needle valve of the injector); 

3

 

Connect the pulse signal lines with injectors properly; 

4

 

Select [Ultrasonic cleaning] on the main interface and set the time according to the demand (the default time 
is 600s), as shown in Figure 5.11. Press [Run] button and the operation interface is shown in Figure 5.12. 

             

 

                                            Figure 5.11                                                          Figure 5.12 

5

 

The system will step automatically when the cleaning ends. 

6

 

Take  the  injectors  out  of  the  cleaning  tank  and  wipe  off  the  cleaning  agent  on  them  with  a  soft  cloth  to 
prepare for the next operation. 

Note: 

1)

 

It is strictly forbidden to open the ultrasonic system under the circumstances that cleaning agent has not 
been added into the ultrasonic cleaning pool. Otherwise, the ultrasonic equipment may be damaged easily. 

2)

 

It  is  strictly  prohibited  to  immerse  the  pulse  signal  line  connector  along  with  the  injector  into  the 
ultrasonic pool for cleaning. Otherwise, the pulse signal line connector can be damaged easily. 

5.6. On-Vehicle Cleaning 

After the engine has been in operation for a period of time, its fuel flow may be blocked or become un-smooth 
owing  to  buildup  of  dust  and  impurities  in  fuel  channel.  In  addition,  the  carbon  deposits  and  gum  made  by 
combustion  can  easily  adhere  to  the  injectors,  inlet  and  outlet  ports,  inlet  and  outlet  hoses,  throttle  and 
combustion  chamber.  So  the  fuel  supply  system,  combustion  chamber  and  injectors  of  the  engine  must  be 
cleaned on a timely basis. On-vehicle cleaning is a solution that can save your time and labor. 

5.6.1 Procedures 

1)

 

Please  check  if  the  liquid  inside  the  fuel  tank  is  test  solution  or  detergent  before  performing  on-vehicle 
cleaning.  If  test  solution  is  in  the  tank,  it  is  necessary  to  replace  it  with  detergent.  Drain  the  test  solution 
inside  fuel  tank  into  a  pre-prepared  container.  If  the  drained  test  solution  contains  lots  of  impurities  and 
cannot be reused, please dispose it in a proper way and then add a small amount of test solution to clean the 
fuel tank. If the drained test solution is relatively clean, please store it for later use.   

2)

 

Blend the detergent with the fuel at a certain ratio, and fill the mixture into the fuel tank. (Consult the user’s 
manual of detergent for blending ratio.) Refer to the following table for filling amount:   

 

No. of cylinders

 

6 cylinders

 

Amount

 

about 1500ml 

 

3)

 

Connect the pipeline of CNC-603A Injector Cleaner & Tester with that of the vehicle. For details, see “5.6.2 

Line Connection”.   

4)

 

As shown in the following figures: Choose [On-vehicle cleaning] function on main menu, set the time, press 

[Run] button and then start the engine for cleaning. Refer to the technical requirements of various vehicle 
models to adjust the pressure via [decrease pressure] and [increase pressure] keys. Press [Stop] button at any 
time to stop the cleaning.   

Содержание CNC-603A

Страница 1: ...al is to illustrate how to use the device with the ownership of the registered trademarks belonging to the owners The device is intended for the use of professional technicians or maintenance and repa...

Страница 2: ...the body should be kept away from the operating parts of the equipment To prevent electric shocks do you touch the operating equipment in wet areas or operate it in the rain Please operate the device...

Страница 3: ...parations 5 4 2 Cleaning and Testing Sequences 5 4 3 Cleanup after Operation 6 V OPERATION PROCESSES 7 5 1 Uniformity Sprayability Test 7 5 2 Leakage Test 8 5 3 Injecting Flow Test 9 5 4 Auto Test 9 5...

Страница 4: ...o perform ultrasonic cleaning on multiple injectors at the same time removing carbon deposits on injectors completely On Vehicle Cleaning Coming with a variety of disassembly free cleaning connectors...

Страница 5: ...njector Cleaner Tester User Manual 2 Timing Range 1 9999s Pulse Width Range 0 5 25ms step 0 1ms Operating Volume 3000ml Packing Dimension 458mm 433mm 537mm Main Unit Dimension 396mm 380mm 446mm Net We...

Страница 6: ...e illustrations in this manual and the actual product The actual product prevails 2 2 Control Panel The control panel is shown in Figure 2 2 Figure 2 2 Diagram of control panel Figure 2 1 Schematic di...

Страница 7: ...k if the packaging machine accessory box user manual power cord and etc are complete Figure 3 1 1 Fuel distributor assembly 2 Observation window tube 3 Ultrasonic cleaner 4 Rotary knob 5 Power outlet...

Страница 8: ...the fuel filling port as shown in Figure 4 1 3 Turn on the power switch on the right side of the main unit enter the main interface and press Drain button to drain fuel 4 Repeat Step 2 and 3 observe...

Страница 9: ...aning and testing a cleanup should be done which includes Press Drain button on the control panel to drain test solution to a fuel container Switch off the power switch and unplug the power plug Take...

Страница 10: ...sembly in the oil filler hole of the upper cover and tighten the compression screws on both sides evenly The installation diagram is shown in Figure 5 1 4 Connect the pulse signal line of the injector...

Страница 11: ...will stop automatically after completion of the cleaning Figure 5 5 1 Fuel distributor compression screw 2 Fuel distributor assembly 3 Connector 4 Injector 5 2 Leakage Test Leakage test is to detect t...

Страница 12: ...usted via Pressurization and Depressurization buttons as shown in Figure 5 7 Figure 5 7 3 The system will stop automatically after completion of test 5 4 Auto Test Auto test includes the afore mention...

Страница 13: ...adjusted via Pressurization and Depressurization buttons Automatic cleaning and draining is shown in the following figures 4 The system will stop automatically after completion of test Flow Chart of A...

Страница 14: ...r 30s Observe for 30s Drain for 30s RMP 6000rmp pulse width 3ms counts 2500 Observe for 30s Drain for 30s End Observe injection angle and degree of atomization Observe blockage and dripple normal inje...

Страница 15: ...cket in the cleaning tank 2 Add an appropriate amount of cleaning agent into the ultrasonic cleaning machine generally the level of Start the device and adjust the pressure to an appropriate value Spe...

Страница 16: ...tors inlet and outlet ports inlet and outlet hoses throttle and combustion chamber So the fuel supply system combustion chamber and injectors of the engine must be cleaned on a timely basis On vehicle...

Страница 17: ...ice See Figure 5 14 2 Connect the two other disconnected ends A D with a proper hose or remove the fuel pump fuse or disconnect the power cable of engine fuel pump Figure 5 14 Line Connection 1 1 CNC...

Страница 18: ...about 2 3 minutes After the running has stopped drain the test solution from fuel tank and dispose the drained liquid according to relevant regulations 3 Clean up the site and tidy up the washing mac...

Страница 19: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 16 information of the current software version as shown in Figure 5 19 Figure 5 18 Figure 5 19...

Страница 20: ...cable being replaced with another one the level of the power cord should be higher than or equal to that of the original power line 6 2 Common Quick Wear Parts and Consumables 1 Selection and Replacem...

Страница 21: ...ulties for formal maintenance When the device is powered on the electrical system inside the machine contains factors that can cause danger Careless operations can result in personal injury accidents...

Страница 22: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 19 VII Commissioning and Main Parts 7 1 Schematic Diagram and Parts List of Whole Structure Figure 7 1...

Страница 23: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 20 Figure 7 2...

Страница 24: ...eth lock washer GB T862 1 1987 6 32 103250007 CNC 601 801A Knurled nut 11 105022454 CNC 603A External threading pagoda connector G1 8 6mm 33 103230107 CNC 601 801A Backflushing adjusting stud 2 12 103...

Страница 25: ...T4 2 9 6 58 103100356 Self locking quick insertion trachea quick connector Model PP30 49 103100365 CNC 603A Fuel pressure gauge copper pipe 59 103250019 CNC 601 801A Supporting screw 50 103203722 CNC...

Страница 26: ...3 04 Camry 3 0 2 65 3 04 Land Cruiser 3 0 Corolla 2 7 3 1 Honda Accord 2 0 2 2 2 85 Civic 1 5L 2 55 2 85 Legend 3 2L 2 7 3 04 Nissan Nissan 2 5 Maxima 2 5 300EX 2 06 2 55 Mitsubishi V63000 3 5 Mazda...

Страница 27: ...olet LuminaAPV 2 3 3 0 Chevrolet Corsica 2 5 3 0 Ford Tempo 2 3L 2 8 Lincoln TownCar 2 06 3 08 Chrysler Beijing Cherokee 213 2 73 Dodge 3 3L Sanxing Dodge 3 37 Hyundai Sonata 265 2 75 DAEWOO Daewoo 2...

Страница 28: ...has the authority to make any confirmations reminders or promises related to the company s products Disclaimer Statement The above warranty can substitute warranties in any other forms Order Notice Re...

Страница 29: ...ptions in the manual in physical appearance color and configuration We have tried our best to make the descriptions and illustrations in the manual as accurate as possible and defects are inevitable i...

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